REV: 07/31/12
INTRODUCTION Zonar Systems V3™ Hardware Installation Tips For Professional Installers Zonar Systems’ equipment will provide years of reliable service if properly installed and maintained. Zonar equipment is typically installed in heavy vehicle applications and is often subject to extreme temperatures, dust, dirt, vibration, and shock. Proper installation is the critical first step to equipment longevity and optimal performance.
TABLE OF CONTENTS EVIR® • V3™ Introduction .......................................................................................2 System Overview ...............................................................................4 V3 Equipment ....................................................................................5 Optional Equipment - EVIR® ...............................................................6 General Guidelines.........................................................................
SYSTEM OVERVIEW CELL TOWER INTERNET ZONAR Secure Servers Encrypted Data Transmissions Real-Time Delivery of Engine Condition and Performance Data, Driver Performance and Location 4 CUSTOMER On-Site Location
V3™ EQUIPMENT Base Equipment A. V3 GPS Unit B. V3 Mounting Plate and Mounting Screws (Provided) C. GPS Antenna (Optional) D. GPS Antenna Aluminum Mount Plate and Screws (Optional used for non-magnetic rooftop GPS Antenna installs) Note: See page 14 for detailed information on GPS antenna requirements and recommendations.
OPTIONAL EQUIPMENT: EVIR A. 2010 RFID EVIR® Inspection Tool (Optional) B. GPS-VM Vehicle Mount (Optional) and Mounting Screws (Supplied) C. 2010 RFID Reader installed in GPS-VM (GPS-Vehicle Mount) - (Optional) D. Zone and Asset Tags (Optional) Fig.
GENERAL GUIDELINES Layout Drill Holes 1) 2) 1) 2) 3) 4) V3 unit must be located a minimum of 8” from any person. V3 has a temperature range of -40˚C (-40˚F) to +85˚C (+185˚F). Do not mount V3 in hot engine compartments or near hot exhaust components. Lay all components out prior to installation to check for proper cable length and interference issues. Avoid mounting Zonar equipment, antennas and wiring near other radio equipment (e.g.
V3™ MOUNTING PLATE V3 Mounting Plate & Unit Orientation and Placement: 1) Follow all General Guidelines as specified on page 7 1) Horizontal with clear (non-metallic) view of sky 2) Mount onto interior flat surface large enough to accommodate footprint. 2) Zonar logo towards sky 3) Suggested mounting areas include horizontally atop dashboard under an angled windshield free of metallic obstructions (See Fig. 21-1) and overhead compartments with a clear non-metallic view of the sky (e.g.
V3™ PIN CONFIGURATION Fig. 9-1 1. External GPS antenna (Optional) 2. 4 Pin Power Input 3. 6 Pin Accessory - ZPass™ - Virtual Trainer 4. 8 Pin GPS Vehicle Mount (Optional) 5. 12 Pin Discrete Input/Output (Optional) 6.
POWER AND DATA CONNECTIONS Connecting to Vehicle Electrical and Data System There are four primary methods to connect the V3™ to your vehicle’s electrical and data system: 1) GPS 4 Pin Cable - Fig 10-1 2) Light Duty Cable - Fig. 10-2 3) MOAC-B Cable - Fig. 11-1 4) MOAC-T Cable - Fig. 11-2 A) Follow all general guidelines on page 7 B) See below for specific use GPS 4 Pin Cable P/N 10007: Only use this method for equipment not equipped with OBDII, JBus 1708/1587 or JBus 1939 data buses.
POWER AND DATA CONNECTION INFORMATION MOAC-B P/N 80972: Use on heavy duty vehicles with JBus 1708/1587 (older), or JBus 1939 (newer) data buses. Connects to 6 or 9 Pin Deutsch diagnostic port. 3) Note: Wire tie back and out of the way of the 6 or 9 pin connector that is not used. 9.83’ To V3™ To 6 or 9 Pin Diagnostic Port 10 Pin J3 input 4 Pin Power Input Fig. 11-1 MOAC-T P/N 80959: Use on heavy duty vehicles with JBus 1708/1587 (older) or JBus 1939 (newer) data buses.
V3™ 4 PIN TESTING & CABLE MANAGEMENT GPS 4 Pin Power Cable Connect White/Red Wires to Protected Fused Terminal Connect White/ Wires to Pro Red Fused Termintected al Caution Caution Fig. 12-1 If power cabling is not connected and powered as described in paragraph 7, one or more of the following conditions may occur, contact Zonar Customer Care for additional info: 1) a. Used on Non-JBus and non-OBDII installs. b.
WIRING GUIDELINES Wiring Guidelines for Unterminated Power and Ground Leads - 4 Pin and MOAC-T The authorized method for power termination on the Zonar V3™ system is the use of Add-a-Circuit fuse taps. Whenever possible, use fuse taps for power termination. If, due to the particular make/model/year of the vehicle being installed, fuse taps cannot be used then the poke and weave method of termination can be utilized.
OPTIONAL EXTERNAL ANTENNA INSTALLATION External GPS Antenna (Optional) 1) External antennas are generally only necessary if the V3™ GPS unit is enclosed in a radio signal interfering area (e.g. metallic box, under seats, on dashboards with flat windshields, and in cabs or cockpits constructed primarily from metallic material). 2) Follow all General Guidelines as specified on page 7. 3) May be magnetically mounted or mounted via optional aluminum plate and screw for non-magnetic surfaces, see Fig. 14-2.
GPS VM & TAG INSTALLATION GPS VM (Vehicle Mount) and 2010 1) Follow all General Guidelines as specified on page 7. 2) Mount onto interior flat surface large enough to accommodate footprint. 3) Do not install below windows or doors which open to the vehicles exterior to prevent water damage. 4) Avoid mounting equipment in difficult to access areas. 5) Avoid mounting equipment in dirty, dusty, or damp areas (e.g. near floors and entrance ways).
GPS SYSTEM CHECK System Check: Minimum Requirements - GPS 1) 2) 3) 4) 5) 16 At a minimum, the installer must perform a “System Check” to verify proper installation This procedure covers the minimum requirements for a system installer. If at all possible a full and complete checkout using Zonar’s Ground Traffic Control™ website should be performed.
V3 SYSTEM CHECKLIST Customer: Yard: Date: Installer: Location: GPS ID: Vehicle Odometer Value: Asset #: Vehicle I.D. (e.g.
SYSTEM SPECIFICATIONS Important Notice System Specifications It is the Owner's sole responsibility to install and use the Zonar products in a manner that will not cause accidents, personal injury or property damage. For the purposes of this notice, "Owner", "you" and "your" means the party (including any person authorized by that party to use and/or install the Product) that has either: (a) purchased the Product; or (b) leased the Product from Zonar Systems, Inc or its related companies.
EQUIPMENT DIMENSIONS 1.752 3.301 8.080 2010 READER 3.132 1.500 3X 0.150 6.470 1.600 1.930 2X .
EQUIPMENT DIMENSIONS 3.72 V3™ 1.220 6.000 4.031 V3™ MOUNT 6.311 3X .716 3X 3.316 6X 0.185 2X 1.356 2X .856 2X 4.756 DIMENSIONS IN INCHES 20 1.
INSTALLATION EXAMPLE Typical Installation Optional Location Drill Hole Size: 3/4” (.750”) Grommet: 9/16” (.562”) I.D. Keep the unit away from metal and out of metallic enclosures (use external GPS antenna if this is unavoidable) Keep the unit and antennas away from radio frequency emitting equipment Ensure Adequate Clearance Keep the unit as horizontal as possible Do not place items on top of device Drill Hole Size: 3/4” (.750”) Grommet: 9/16” (.562”) I.D. Fig.
INSTALLATION EXAMPLE 1” - 2” Recommended • Allow a minimum of 6 inches from any edge or ledge • Drill hole size: 1/2” (.500”) • Grommet 3/8” (.375”) I.D.
SYSTEM INSTALLATION Zonar V3™ Part#: 10079 Light Duty MOAC-T MOAC-B Cable Length: 118” External GPS Antenna (Optional) Part#: 10006 Cable Length: 16.5 ft. 12 Pin Data I/O Cable Part#: 80059 Cable length: 18 in. 4 Pin Power Cable Part#: 10007 Cable Length: 20 ft.
DISCRETE I/O SYSTEM INSTALLATION Zonar Discrete I/O System The purpose of this schematic is to tap onto an existing switched device control circuit if the voltage requirement (8 to 30VDC) is sufficient. WARNING: Observe all general and specific warnings in regards to electrical installations at the beginning of this guide.
DISCRETE I/O SYSTEM INSTALLATION Zonar Discrete I/O System The purpose of this schematic is to add a relay controlled by the existing vehicle controlled circuit such that it enables the correct voltage to the discrete I/O inputs. WARNING: Observe all general and specific warnings in regards to electrical installations at the beginning of this guide.
WARRANTY & NOTICES FCC/IC COMPLIANCE Limited Warranty LIMITED WARRANTY: Zonar warrants that the Hardware provided under this agreement is free from all material defects in workmanship under normal use and service. Zonar’s warranty period for its Hardware is as follows: V3 Product Line - 5 Years EVIRTM - 3 Years All Other Hardware - 1 Year The above warranty periods run from the date of shipment.
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V3™ USERS MANUAL AND INSTALLATION GUIDE © 2012 Zonar Systems • All Rights Reserved.
