User's Manual

Wiring Guidelines for non-terminated wire ends
CONSTANT POWER:
The authorized method for power termination on the Zonar V2JE
system is the use of Add-a-Circuit fuse taps. Whenever possible,
use fuse taps for power termination. If, due to the particular
make/model/year of the vehicle being installed, fuse taps cannot
be used then the poke and weave method of termination can be
utilized. All wiring terminations MUST be fused regardless of Add-
a-Circuit or poke and weave.
When installing Add-a-Circuit fuse taps, ensure that the fuse tap
seats fully in the correct location. If another fuse, a relay, or any
other object in the fuse panel prevents the fuse tap from seating
fully, relocate the fuse tap. It is not permissible for the fuse tap to
rub or make contact with other items in the fuse panel. In addition,
you must be able to re-secure the fuse panel cover or door once
the fuse tap is installed. Whenever possible, use an empty location
in the fuse panel that does not have an existing fuse. If it is not
possible to use an empty location, ensure that the existing fuse is
placed in the correct location on the fuse tap.
See Fig. 11-1
Whenever it is not possible to utilize Add-a-Circuit fuse taps then
the poke and weave method must be used.
A. First locate the proper wire where the poke and weave method
is to be installed. Strip 3/4” to 1” of insulation from the wire in
the vehicle to be installed. Spread the wire strands apart as
shown. See Fig. 11-2
B. Strip 1” to 1 1/2” of insulation from the wire in the fused link
to be installed. See Fig. 11-3
C. Insert the wire from the fused link into the spread wire in the
vehicle. Wrap around the wire several times. See Fig. 11-4
D. Cover the exposed wires with several wraps of electrical tape
or mastic. Place one wire tie over the electric tape over the
exact location where the wires are 'wrapped' together. Place
another wire tie 1” to 2” from the first wire tie, to secure the two
wires together and as stress relief. See Fig. 11-5
GROUND:
Normally affixed to the vehicle chassis with a high quality solderless
ring lug. Ensure good crimp by giving the finished joint a slight tug.
See Fig 11-6
Fig. 11-1
Wire Tie
Fig. 11-5
Fig. 11-4
Fig. 11-3
Fig. 11-2
WIRING GUIDELINES
CAUTION: Only “LitteFuse”
(www.littlefuse.com) Add-A-
Circuit taps are authorized for
use with Zonar Equipment.
Full size: (ATO) P/N FHA200
Mini version: P/N FHM200
Fig. 11-6
11