Product Manual

ManualsBrandsZoeller ManualsPlumbingAqua-Mate 0.333-HP 115-Volt Plastic Submersible Sump Pump

INSTALLATION INSTRUCTIONS

RECOMMENDED MODELS

P/N 006355

Notice to installing contractor: Instructions must remain with installation.

FM0447

Rev. A

1114

Supersedes

0414

PREINSTALLATION CHECKLIST - ALL INSTALLATIONS

DATE INSTALLED:

MODEL NUMBER:

EFFLUENT*/SUMP/DEWATERING SEWAGE

55 / 59, 70, 73, 75, 139 Series 211, 212 Series

140 / 4140, 145 / 4145, 160 / 4160 Series 270 / 4270 Series

180 / 4180, 191, 371, 372, 373 Series 280 / 4280, 290 / 4290 Series

Product information presented

here reects conditions at time

of publication. Consult factory

regarding discrepancies or

inconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

Your Peace of Mind is Our Top Priority

* Efuent systems should specify that pumps should not handle solids exceeding

/4” in order to prevent large solids from entering leeching elds, mound systems, etc. (70 Series

have

/8” solids capability. 50, 140/4140, 371 and 372 Series have ½”, 130 Series has

/8”, 145/4145, 160/4160, 180/4180 and 373 models have

/4”.) Where code permits, sewage

pumps can be used for efuent systems. Non-automatic pumps with external-level controls are recommended for septic tank efuent applications.

1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before using. DO NOT remove the test plugs from the pump.

2. Carefullyreadtheliteratureprovidedtofamiliarizeyourselfwithspecicdetailsregardinginstallationanduse.Thesematerialsshouldberetainedfor future reference.

SEE BELOW FOR

LIST OF WARNINGS

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

REFER TO WARRANTY ON PAGE 2.

1. Toreducetheriskofelectricalshock,aproperlygroundedreceptacleorcontrolbox

must be installed in accordance with the governing codes. Never remove ground

pin from plug.

 2.Makecertainthatthegroundfaultinterrupterprotectedreceptacleorcontrolboxis

withinthereachofthepump’spowersupplycord.DONOTUSEANEXTENSION

CORD.Extensioncordsthataretoolongortoolightdonotdeliversufcientvoltage

to the pump motor, and they could present a safety hazard if the insulation were to

become damaged or the connection end were to fall into a damp or wet area.

 3.Makesurethepump'selectricalsupplycircuitisequippedwithfusesorcircuitbreakers

of proper capacity. A separate branch circuit is recommended, sized according to the

local electrical codes for the current shown on the pump name plate.

4. Testing for ground.Asasafetymeasure,eachelectricaloutletshouldbecheckedfor

ground using a circuit analyzer which will indicate if the power, neutral and ground wires

arecorrectlyconnectedtoyouroutlet.Iftheyarenot,callaqualiedlicensedelectrician.

 5. FORYOURPROTECTION,ALWAYS DISCONNECTPUMPFROMITSPOWER

SOURCEBEFOREHANDLING.Ifpumpiswireddirect,de-energizethecircuitat

thecontrolbox.Wearinsulatedprotectiveshoesanddonotstandinwater.Pumps

equippedwitha3-pronggroundplugaredesignedtohelpprotectagainstelectrical

shock.DONOT,UNDERANYCIRCUMSTANCES,REMOVETHEGROUNDPIN.

6. Installation and servicing of the pump, electrical circuits and hardware should only be

performedbyaqualiedlicensedelectrician.

7. Risk of electrical shock. Do not remove power supply cord and strain relief or con-

nect conduit directly to the pump. If the supply cable is damaged, it must be replaced

by the Manufacturer or an authorized Zoeller Service Station to avoid a hazard.

 8. Pumpcontainsoilwhichbecomespressurizedandhotwhenoperating.Allow2½

hours after disconnecting before attempting service.

 9. Pumpisnotintendedforpotablewaterduetopossiblecontaminationbyoilcontained

in the pump.

10. Risk of electric shock.Thesepumpshavenotbeeninvestigatedforuseinswimming

pools and marine areas.

11.AccordingtothestateofCalifornia(Prop.65),thisproductcontainschemicals

knowntothestateofCaliforniatocausecancerandbirthdefectsorother

reproductive harm.

1. Checktobesureyourpowersourceiscapableofhandlingthevoltagerequirements

of the motor, as indicated on the pump name plate.

 2. Theinstallationofvariableleveloatswitchesistheresponsibilityoftheinstalling

party,andcareshouldbetakenthatthetetheredoatswitchwillnothanguponthe

pump apparatus or pit peculiarities and is secured so that the pump will shut off. It is

recommendedtouserigidpipeandttingsandthepitbe18"orlargerindiameter.

3. Vent hole.Itisnecessarythatallsubmersiblesump,efuent,andsewagepumps

capableofhandlingvarioussizesofsolidwastebeofthebottomintakedesignto

reducecloggingandsealfailures.Ifacheckvalveisincorporatedintheinstallation,

/16"ventholemustbedrilledinthedischargepipebelowthecheckvalveandpit

covertopurgetheunitoftrappedair.Ventholeshouldbecheckedperiodicallyfor

clogging.TheventholeonaHighHeadapplicationmaycausetoomuchturbulence.

If you choose not to drill a vent hole, be sure the pump case and impeller is covered

withliquidbeforeconnectingthepipetothecheckvalve.NOTE:THEHOLEMUST

BEBELOWTHEBASINCOVERANDCLEANEDPERIODICALLY.Waterstreamwill

be visible when pump is operating.

 4. Pumpshouldbecheckedfrequentlyfordebrisand/orbuildupwhichmayinterfere

withtheoat“on”or“off”position.Repairandserviceshouldbeperformedbyan

Authorized Zoeller Service Station only.

 5. Maximumoperatingtemperatureforstandardmodelpumpsmustnotexceed130°F

(54°C).Maximumoperatingtemperaturesfor70seriesandmodel211mustnot

exceed110°F(43°C).Maximumoperatingtemperaturesfor73,75,212series

andmodel211mustnotexceed104°F(40°C).

 6. DonotoperateapumpinanapplicationwheretheTotalDynamicHeadislessthan

theminimumTotalDynamicHeadlistedonthePumpPerformanceCurves.

7. Forhealthreasons,donotunplug,turnoff,ordisablepumpandusepumptank 

systemasawaytollupasinkorlaundrytray,etc.

8. PumpsmustbeinstalledinaccordancewiththeNationalElectricalCodeandall

applicablelocalcodesandordinances.Pumpsarenottobeinstalledinlocations 

classiedashazardousinaccordancewithNationalElectricCode,ANSI,NFPA70.

NOTE:Pumpswiththe"UL"markandpumpswiththe"US"markaretestedtoULstandard

UL778.CSAcertiedpumpsarecertiedtoCSAstandardC22.2No.108.

Zoeller Pump Company

Product on our website:

http://reg.zoellerpumps.com/

NOTICE: VENT HOLE FOR

CHECK VALVE

SEE #3 IN CAUTION SECTION

BELOW AND #4 ON PAGE 3

Summary of content (12 pages)

PAGE 1
Notice to installing contractor: Instructions must remain with installation. FM0447 Rev. A 1114 Supersedes 0414 Your Peace of Mind is Our Top Priority ® ® MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 Register your Zoeller Pump Company Product on our website: http://reg.zoellerpumps.com/ visit our web site: www.zoeller.
PAGE 2
LIMITED WARRANTY Manufacturer warrants, to the purchaser and subsequent owner during the warranty period, every new product to be free from defects in material and workmanship under normal use and service, when properly used and maintained, for a period of one year from date of purchase by the end user, or 18 months from date of original manufacture of the product, whichever comes first.
PAGE 3
RECOMMENDED INSTALLATION FOR ALL APPLICATIONS 8. P ump must be level and float mechanism(s) clear of sides of basin before starting pump. 9. Basin must be clean and free of debris after installation. 10. Gate valve, shut-off valve, or ball valve to be supplied by installer and installed according to any and all codes. 11. Locate float switches as shown in sketches. The best place for the “off” point is above the motor housing and positioned 180° from the inlet.
PAGE 4
WD & WH MODEL INSTALLATION L2 L1 Determining Pumping Range in Inches (1 inch = 2.5 cm) WHITE BLACK max. min. BLACK Pumping Range 9 13.5 18 22 24 WHITE RUN CAPACITOR FLOAT SWITCH BLUE (1) RED (2) (3) BLUE (WHITE) RED (BROWN) YELLOW (BLACK) MOTOR O.L. START 011835 5 10 15 20 22 Tether Length GREEN RUN WIRING DIAGRAM FOR MODELS WD - 230V, 1 Ph, 60 Hz. WH - 200/208V, 1 Ph, 60 Hz. Use only as a guide.
PAGE 5
Aviso al contratista instalador: Las instrucciones deberán permanecer con la instalación. FM0447S Su tranquilidad es nuestra mayor prioridad™ ® La información presentada adentro refleja condiciones al tiempo de publicación. Consultar la fábrica sobre discrepancias o contradicciones. DIRECCIÓN POSTAL: P.O.
PAGE 6
GARANTÍA LIMITADA El Fabricante garantiza, al comprador y el propietario subsiguiente durante el período de garantía, que cada producto nuevo está libre de defectos en materiales y mano de obra bajo condiciones de uso y servicio normales, cuando se usa y mantiene correctamente, durante un período de un año a partir de la fecha de compra por parte del usuario final, o por 18 meses de la fecha de fabricación original del producto, lo que ocurra primero.
PAGE 7
INSTALACIÓN RECOMENDADA PARA TODAS LAS APLICACIONES 1. El cableado y la protección eléctrica deben estar de acuerdo con los códigos eléctricos gobernantes.. 2. Todas las instalaciones requieren una tapa para prevenir que escombros caigan dentro del estanque y prevenir lesiones accidentales. 3. Instale el “Unicheck” (combinación de unión y válvula de retención) apropiado de Zoeller, luego arriba del estanque para que se pueda quitar fácilmente la bomba para su limpieza o reparación.
PAGE 8
INSTALACIÓN DE LOS MODELOS WD Y WH L2 L1 Determinación del rango de bombeo en pulgadas (1 pulg. = 2,5 cm) BLANCO Longitud de la atadura VERDE NEGRO NEGRO Rango de bombeo CAPACITOR\ ENCENDIDO BLANCO INTERRUPTOR DEL FLOTADOR 5 10 15 20 22 mín. AZUL ROJO (1) (2) (3) AZUL (BLANCO) ROJO (MARRÓN) AMARILLO (NEGRO) máx. 9 13.5 18 22 24 Usar solamente como guía. Debido al peso del cable, el rango de bombeo sobre la horizontal no es igual al rango de bombeo debajo de la horizontal.
PAGE 9
Avis à l'installateur - Les instructions doivent rester avec l'installation. FM0447F Votre tranquillité d'esprit est notre priorité absolue™ ® Les renseignements présentés dans ce document représentent les conditions au moment de la publication. Consulter l’usine en cas de désaccord et de manque de cohérence. ADRESSE POSTALE : P.O.
PAGE 10
GARANTIE LIMITÉE Le fabricant garantit à l’acheteur et au propriétaire ultérieur pendant la période de garantie, tout produit neuf contre tout vice de matériel et de main-d’œuvre, en utilisation normale et quand utilisé et entretenu correctement, pendant une période d’un an à compter de la date de l’achat par l’utilisateur final ou 18 mois à compter de la date de fabrication initiale, la première des deux périodes prévalant.
PAGE 11
INSTALLATION RECOMMANDÉE POUR TOUTES APPLICATIONS (1) Les circuits et les protections électriques doivent être conformes aux normes des codes électriques nationaux, provinciaux et locaux. (2) Tous les puits doivent avoir un couvercle pour empêcher les débris d’y tomber et éviter les chutes accidentelles. (3) Installer un Unicheck (raccord / clapet de sécurité combiné) de Zoeller approprié, de préférence juste au-dessus du puits pour permettre la dépose de la pompe pour le nettoyage ou les réparations.
PAGE 12
INSTALLATION DES MODÈLES WD ET WH Définition de la plage de pompage en pouces (1 pouce = 2,5 cm) L2 L1 BLANC Longueur du bras d’attache VERT NOIR Plage de pompage NOIR BLANC CONDENSATEUR DE PASSAGE COMMUTATEUR DE FLOTTEUR BLEU (1) BLEU (BLANC) MOTEUR ROUGE (3) (2) ROUGE (BRUN) JAUNE (NOIR) O.L. DÉMARRENT 011835 EXÉCUTENT SCHÉMA ÉLECTRIQUE POUR LES MODÈLES WD - 230 V, monophasé, 60 Hz WH - 200/208, monophasé, 60 Hz 5 min. 10 15 20 22 max. 9 13.