Install Instructions

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QWIK JON

ULTIMA 202 SYSTEMS

INSTALLATION INSTRUCTIONS

PREINSTALLATION CHECKLIST

1. To help reduce the risk of elec tri cal shock, a properly

ground ed re cep tacle or con trol box of grounding type must

be in stalled and pro tect ed by a ground fault circuit interrupter

(GFCI) in ac cor dance with the Na tion al Electrical Code and

applicable local codes. Never re move ground pin from

plug.

2. Make certain that the ground fault in ter rupt er protected

re cep tacle is with in reach of the pump’s power supply cord. DO

NOT USE AN EXTENSION CORD. Ex ten sion cords that are

too long or too light do not deliver sufﬁ cient voltage to the pump

motor. But more im por tant, they could present a safety hazard

if the insulation were to become damaged or the con nec tion

end were to fall into a damp or wet area.

3. Make sure the pump's elec tri cal sup ply cir cuit is equipped

with fuses or circuit break ers of prop er capacity. A sep a rate

branch circuit, sized ac cord ing to the National Electrical Code

for the current shown on the pump name plate is recommended

(see Note 3).

4. TESTING FOR GROUND. As a safe ty mea sure, each elec tri cal

outlet should be checked for ground using an Un der writ ers

Lab o ra to ry Listed cir cuit an a lyz er which will indicate if the

power, neutral and ground wires are cor rect ly con nected to your

outlet. If they are not, call a qualiﬁ ed licensed electrician.

5. FOR YOUR PRO TEC TION ALWAYS DIS CON NECT PUMP

FROM ITS POW ER SOURCE BE FORE HAN DLING. If pump

is wired direct, de-energize the circuit at the control box.

Ground ed pumps are supplied with a 3-prong grounded plug

to help protect you against the possibility of elec tri cal shock.

DO NOT UNDER ANY CIRCUM STANCES RE MOVE THE

GROUND PIN. To re duce the risk of elec tri cal shock, a properly

grounded receptacle of grounding type must be installed

and protected by a ground fault circuit interrupter (GFCI) in

ac cor dance with National Elec tri cal Code and ap pli ca ble local

codes.

6. Installation and checking of elec tri cal cir cuits and hard ware

should only be performed by a qual i ﬁ ed li censed electrician.

7. According to the state of California (Prop 65), this product

contains chemicals known to the state of California to cause

cancer and birth defects or other reproductive harm.

NOTICE TO INSTALLER: Instructions must remain with installation.

SECTION: 6.10.063

FM2369

0410

Supersedes

0310

P/N 018507

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

1. Inspect all materials. Oc ca sion ally, products are damaged dur ing ship ment. If the unit is damaged, contact your dealer be fore

using. Do Not remove the test plugs from the pump.

2. Carefully read all the lit era ture pro vid ed to fa mil iar ize your self with speciﬁ c details re gard ing in stal la tion and use be fore

at tempt ing the in stal la tion. These ma te ri als should be retained for future reference.

1. This unit is not designed to handle any material other than

human waste and toilet paper. The following list includes, but

is not limited to, items that should not be used with this system:

Feminine sanitary products, condoms, cotton balls and swabs,

baby wipes, paper towels, etc.

2. Check to be sure your power source is ad e quate to handle the

am per age requirements of the motor as indicated on the pump

or unit I.D. tag.

3. All plumbing (discharge and vent lines) must be installed to meet

local codes. Unit must be vent ed. Do not use an automatic

plumbing vent device. Toilet will not ﬂ ush.

4. Maximum operating tem pera ture for model 202 must not exceed

130°F (54°C).

5. Do not use cleaning products containing bleach in the toilet

tank, toilet or attached ﬁ xtures as they will degrade the pump

seals.

1. Repair and service should be performed by an Authorized

Service Station only. (Consult Factory.)

2. NOTE: Recommended for installations up to 20' total dynamic

head. Consult Factory if installation is above 15' vertical height

in 1" pipe. Mini-Grinder Pump is de signed for use in Qwik

Jon

Ultima units only. It is not designed for use in any other

application.

3. Mini-grinder pump is rated for 115V, 60 Hz, 7 Amps, .5 HP.

4. NOTE: Pumps with the “UL” mark and pumps with the “US”

mark are tested to UL Standard UL778. CSA Certiﬁ ed pumps

are certiﬁ ed to CSA Standard C22.2 No. 108.Qwik Jon

Ultima

units only. It is not designed for use in any other application.

5. Model 202 toilet utilizes 1.6 gallons per ﬂ ush.

6. All ﬁ xtures connecting to the system must be on the same ﬂ oor

level.

Product information presented

here re ﬂ ects con di tions at time

of publication. Consult factory

re gard ing dis crep an cies or

in con sis ten cies.

MODEL NO. ____________________

DATE CODE: __________________

DATE INSTALLED: _____________

SEE BELOW FOR LIST OF NOTES

NOTES

REFER TO WARRANTY ON PAGE 2.

SEE BELOW FOR LIST OF WARNINGS

SEE BELOW FOR LIST OF CAUTIONS

Patent No. 7,203,976

Other Patents Pending

Summary of content (8 pages)

PAGE 1
NOTICE TO INSTALLER: Instructions must remain with installation. Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. SECTION: 6.10.063 FM2369 0410 Supersedes 0310 visit our web site: www.zoeller.com MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 Patent No.
PAGE 2
Limited Warranty Manufacturer warrants, to the purchaser and subsequent owner during the warranty period, every new product to be free from defects in material and workmanship under normal use and service, when properly used and maintained, for a period of one year from date of purchase by the end user, or 18 months from date of original manufacture of the product, whichever comes first.
PAGE 3
Typical Piping Configurations NOTE: All installations must comply with all applicable Electrical and Plumbing Codes, including, but not limited, to National Electrical Code; Local; Regional and/or State Plumbing Codes, etc. Installation may not be exactly as shown. SK2587 Service Parts Item Description Part No.
PAGE 4
Condition A. PUMP WILL NOT START OR RUN. Possible Cause Remedy Low voltage, blown fuse, open circuit. Have a qualified electrician check fuse and circuit. Impeller bound. Motor or wiring shorted. Contact a Zoeller Service Station. Debris on float switch. Remove debris B. PUMP STARTS TOO SOON. Float “ON” point is adjusted too low. Raise the float stops, make sure the float is between the two stops. C. WATER LEVEL EXCESSIVE BEFORE PUMP TURNS ON. Float “ON” point adjusted to high.
PAGE 5
Qwik Jon® Ultima Qwik Reference Guide STEP 1 Location Selection Plan your new installation carefully. Floor: The floor should be structurally sound and level within 1/8". If the floor is not level, use hydraulic cement or similar material to level the floor. Water: A water supply will be needed to operate the toilet. Usually a 1/2" line with a shut-off valve is sufficient. VENT PIPE DISCHARGE PIPE BALL OR GATE VALVE SOLD SEPARATELY.
PAGE 6
STEP 3 Toilet Assembly NOTES: a) Do not use pipe dope on any plastic or rubber parts. b) Be careful when tightening bolts or nuts against china to avoid cracking the china.
PAGE 7
STEP 4 Rough-in (stand alone installation) 1) Position the pump unit a minimum of 1/8" from the wall with the inlet facing forward. Attach the bellows to the inlet using the worm drive clamp provided. 2) Place the toilet in front of pump unit aligning the discharge of the toilet with the inlet of the pump unit. Make sure that the bellows will bridge the gap adequately for final installation. The toilet tank should be a minimum of 1/2" from the wall.
PAGE 8
STEP 6 Piping 1) Cut and dry-fit the pipe and fittings as required for 1" diameter discharge pipe (may be reduced to 3/4" diameter if codes permit). 2) While dry-fitting the discharge pipe, position and mark the location of the pump unit discharge fitting. 3) Cut and dry-fit 1-1/2" vent pipe as required to ensure that the vent pipe does not interfere with other components. Make the connection to the pump unit with the provided street elbow.