ZP19009 ASSEMBLY INSTRUCTIONS HAMPTON OUTDOOR VINYL SHOWER KIT ASSEMBLY INSTRUCTIONS ZP19009 (62”W X 47"L X 89”H) 6 HOURS Approximate assembly and installation time Want to see a video on how to assemble this product? Scan the QR code WWW.ZIPPITY-OUTDOOR.COM 1 VER.
ZP19009 ASSEMBLY INSTRUCTIONS GENERAL INFORMATION IMPORTANT k Check the inside of the larger pieces in your box for other materials packed inside. k When assembling components, place on a non-abrasive surface (i.e. shipping box) to avoid scratching. k We recommend an area approximately 5’x 8’ for unobstructed assembling. k You should not need to use excessive force when assembling components.
ZP19009 ASSEMBLY INSTRUCTIONS 37 in 1 in 62 1/4 in 46 1/2 in 35 in 42 in WWW.ZIPPITY-OUTDOOR.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 1: LAY OUT MATERIALS B A C D M Rail Bracket (12) N Post A (1) 2" x 3½" x 873/8" E Post B (1) 2" x 3½" x 873/8" F Post C (1) 2" x 3½" x 873/8" G Post D (1) 2" x 3½" x 873/8" 11/4" White SelfDrilling Stainless Steel Screw (89) H O 11/4" Black SelfDrilling Stainless Steel Screw (36) Decorative End Cap (4) Post Cap (4) I J Post Trim Cap (4) K Shade Slat (9) P 3/4" Self-Drilling Stainless Steel Screw (80) L Q Privacy Board (11) ½" x 12" x 563/8" 4 Beam (
ZP19009 ASSEMBLY INSTRUCTIONS S R Privacy Board -Narrow (1) 1/2" x 63/4" x 563/8" T Door Horizontal Rail (2) 1½" x 3½" x 335/8" Privacy Strip (2) 7/8" x 3" x 57" V W Vertical Door Rail (2) 1½" x 3½" x 53" U X Door Brace (1) Corner Brackets (4) Y Hinge (2) Latch Kit w/ 3/4" Steel Screws (1) NOT INCLUDED WITH PURCHASE Sold Separately Sold Separately (ZP19011) Zippity Surface Mount 2-Pack (2) (ZP19012) Zippity Post Extension 4-Pack (1) 1/4" x 3" Concrete Wedge Anchor (16) 1/4" x 4" Hex He
ZP19009 ASSEMBLY INSTRUCTIONS STEP 2: INSTALL MOUNTING ACCESSORIES STEP 2.1a STEP 2.1b Concrete or Wood Surface Mounting: Insert (4) surface mounts (ZP19011) into the bottom of all 4 posts. The surface mount will be secured in the next step. In-Ground Installation: Insert (4) post extensions (ZP19012) into the bottom of all 4 posts. The post extensions will be secured in the next step.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 3: INSTALL BRACKETS STEP 3.1 1. Place Post A (A) on to a flat surface. Orient (2) Rail Brackets (M) so that the pre-drilled holes in the bracket align with the pre-drilled holes in the post as shown below. 2. Drive (8) 3/4" Self-Drilling Stainless Steel Screws (P) into the aligned holes, securing the brackets to post A. 2 1 Align Preview A P M Align 1 STEP 3.2 Repeat step 3.1 for Post B (B), Post C (C), and Post D (D).
ZP19009 ASSEMBLY INSTRUCTIONS STEP 4: INSTALL U-CHANNELS STEP 4.1 1. Position (1) U-Channel (L) between the two brackets. Ensure the open groove of the U-channel is centered with the brackets. 2. Drive (3) 11/4" White Self-Drilling Stainless Steel Screws (N) through the pre-drilled holes in the U-channel. 1 A L Preview N 2 N N STEP 4.2 Install the U-channels between the brackets on the remaining 3 posts in the same manner as step 4.1. Post B and post D will each have (2) U-channels on each post.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 5: ASSEMBLE SIDE PANELS STEP 5.1 1. Position post A and post B as B shown. 2. Slide (1) Horizontal Rail (K) into the rail brackets. 3. Drive (4) 3/4" selfdrilling stainless steel screws into the pre-drilled holes in the rail brackets. Top View A 1 K Preview 3 2 STEP 5.2 1. Insert (1) Privacy Board (I) into the bottom rail. Angling the board, insert it into the U-channel as shown. 2. Insert (1) privacy board on the other end of the rail as shown. 3.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 5.3 1. Slide (1) horizontal rail down over the privacy boards starting at one end of the boards as shown. Ensure that the rail is inserted fully over the boards and rests inside the rail brackets. 2. Drive (4) 3/4" selfdrilling stainless steel screws through the pre-drilled holes in the front and back of the rail brackets. 2 1 Preview STEP 5.4 1. Orient post C and post D as shown below. 2 2. Repeat steps 5.1 - 5.3 for these posts to create the second shower wall.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 6: ASSEMBLE THE BACK PANEL STEP 6.1 1. Position the side walls as shown below. 2. Slide (1) horizontal rail into the rail brackets. 3. Drive (4) 3/4" self-drilling stainless steel screws into the rail brackets. C A Top View Preview 2 1 3 B D STEP 6.2 1. Insert (1) privacy board into the bottom rail. Angling the board, insert it into the U-channel as shown. 2. Insert (1) privacy board on the other end of the rail as shown. 3.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 6.3 1. Slide (1) horizontal rail into the upper rail brackets. 2. Drive (4) 3/4" selfdrilling stainless steel screws into the upper rail brackets. 1 2 Preview STEP 7: INSTALL BEAMS AND TRIM PIECES STEP 7.1 1. Slide (4) Post Trim Caps (G) over the top of the posts. 2. Slide the trim caps until they are just below the routed holes in the posts as shown. G Preview 1 12 2 WWW.ZIPPITY-OUTDOOR.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 7.2 1. Slide the Beams (J) into the routed holes in the posts. 2. Ensure that there is equal length of beam on each side of the shower. 3. Secure the beams with (16) 11/4" white self-drilling stainless steel screws. J 1 = = 2 N Preview 3 STEP 7.3 1. Apply a small amount of Vinyl Glue (Q) to the inside rim of the Decorative End Caps (F). 2. Attach the decorative end caps to the ends of the beams. 3. Pressure fit (4) Post Caps (E) over the post.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 8: SQUARE AND SECURE POSTS STEP 8.1 Visually square the unit in the space where you plan to install your shower. The diagonal distance between your posts must be equal for your unit to be square. Y X Note: X and Y measurements must be equal for unit to be square STEP 8.2a STEP 8.2b Surface Mount Install: 1. Mark the hole locations for all 4 surface mounts. 2.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 9: INSTALL PRIVACY STRIPS STEP 9.1 1. Place (1) Privacy Strip (S) against the inside of post C as shown. The top of the privacy strip should be roughly 11/2" below the horizontal rail. 2. Drive (6) 11/4" white self-drilling stainless steel screws through the pre-drilled holes in the privacy strip. 3. Repeat this process for post A. C S Preview 2 1 A S 3 WWW.ZIPPITY-OUTDOOR.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 10: ASSEMBLE SHOWER DOOR STEP 10.1 1. Insert (1) Door Horizontal Rail (T) into (2) Corner Brackets (U) until it hits the back wall. 2. Insert (2) Vertical Door Rails (V) into the corner brackets until they bottom out against the horizontal rail. U 2 1 T V Preview ck walls til rail hits ba Insert fully un STEP 10.2 1. Insert (1) privacy board into the vertical door rail down into the groove of the door horizontal rail. 2.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 10.3 1. Assemble the top of the door frame the same as the bottom of the door frame. Leave a screw off here for future latch installation. 3 2. Slide the top of the door frame over the vertical door rails. 3. Secure the corner brackets to the rails using (11) 1 1/4" white selfdrilling stainless steel screws as shown.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 11: INSTALL SHOWER DOOR STEP 11.1 1. Secure the (2) Hinges (X) to the door with (8) 11/4" Black SelfDrilling Stainless Steel Screws (O) included with the hinge. 2. Fasten the Latch (Y) to the top of the door with (6) 11/4" black self-drilling stainless steel screws included with the latch. 3. Use temporary spacers to hold the door at the correct height during hinge installation in the next step. Preview 1 Y 2 X 3 STEP 11.2 1.
ZP19009 ASSEMBLY INSTRUCTIONS STEP 11.3 1. Mark where the latch bolt meets the post on post C. 2. Drill a 3/8" hole at the marked location to receive the latch bolt. 2 1 Preview STEP 12: INSTALL SHADE SLATS STEP 12.1 1. Fasten (1) 11/4" white self-drilling stainless steel screw through the pre-drilled hole on both ends of the Shade Slat (H). Drive screw here 2. Place the screws in the shade slat on the top of the beams and fasten them into the pre-drilled holes on top of the beams. 3.
ZP19009 ASSEMBLY INSTRUCTIONS 6935 Reames Rd. Ste. K. Charlotte, NC 28216 support@zippity-outdoor.com 704-892-5222 877-234-6196 WWW.ZIPPITY-OUTDOOR.COM 20 WWW.ZIPPITY-OUTDOOR.