User Manual

MAINTENANCE
ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 23
ZI-ABH1500D / ZI-ABH1700D
13 MAINTENANCE
ATTENTION
Perform all maintenance machine settings with the machine being
disconnected from the power supply!
Serious injury due to unintentional or automatic activation of the
machine!
The machine does not require extensive maintenance. If malfunctions and defects occur, let it be
serviced by trained persons only.
Before first operation as well as later on every 100 operation hours you should lubricate all connecting
parts (if required, remove beforehand with a brush all swarfs and dust).
Check regularly the condition of the security stickers. Replace them if required.
Check regularly the condition of the machine.
The good condition and perfect adjustment of the guiding rollers is essential for a smooth band
guidance and a clean cut.
Store the machine in a closed, dry location.
NOTICE
Clean your machine regularly after every usage – it prolongs the machines lifespan and is a pre-
requisite for a safe working environment.
Repair jobs shall be performed by respectively trained professionals only!
13.1 Maintenance plan
Ins
p
ections for the maintenance of the machine
Loose or missin
g
screws Daily before startin
g
Damage to any part Daily before starting
Clean the machine Dail
y
before startin
g
Fillin
g
with
g
rease Ever
y
25 workin
g
hours
Check tool mount to wear o
f
Ever
y
100 workin
g
hours
Chan
g
e carbon brushes Ever
y
100 workin
g
hours
13.2 Changing the carbon brushes
If the carbon brushes are worn down to the wear limit may result in engine damage. Both carbon
brushes should be replaced together. The procedure is ident in both models.
 Loosen the screws of the cover M4X12.
 Take off the cover and unscrew the brush cap.
 Remove the carbon brushes.
 After replacing the carbon brushes rotate the brush cap back on.
 Screw the cover back on.