Installation Instructions Zip HydroTap G4 ® Filtered Boiling, Chilled and Sparkling drinking water for Residential kitchens and tea rooms. CS Residential Affix Model Number Label Here 804052 804052 - CS Residential- Installation Instructions - Sept 2016 - v3.
Tap options The HydroTap appliance series offers a range of interchangeable taps to suit the customer’s needs (See options below). For ease of installation, it is recommended to fit the tap before installing the undersink unit. The installation procedure for each of the taps is detailed in a separate tap installation instruction book No. 803341, supplied with the tap. For all operational features of the HydroTap, please refer to the CS User manual No.801981.
Index HydroTap Specifications Installation check list .................................................................................................................... 4 General product features ............................................................................................................. 5 Important Safety Instructions ....................................................................................................... 6 Warnings and Regulatory Information..............................
Installation checklist Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe and trouble free service. If service is required, please call 1800 638 633 Before Installation: A. Read the instructions and check if there is adequate space to mount all of the components. B. Note: Not all fittings are supplied with the appliance kit. Isolation valves and special tools are not supplied (See Technical Specifications for details). C.
General Product Features What is the Zip HydroTap ? The Zip HydroTaps are electronically controlled, filtered, Boiling, Chilled and Sparkling water, drinking systems for kitchens and tea rooms. The HydroTap units are under bench drinking water appliances with a dispensing tap mounted on a sink or bench, which may be used for residential applications.
Important Safety Instructions This manual contains important safety, Installation instructions for the Zip HydroTap G4. Safety This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Important Safety Instructions WARNINGS 1. 2. 3. 4. 5. 6. 7. 8. 9. The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm. All Installation and service work must be completed by trained and suitably qualified Tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. All Plumbing must comply with AS/NZS3500.
Major components and accessories Parts supplied Description Accessories 1 off 4 HydroTaps with hoses (Classic tap shown) Font Kit for Arc & Cube Models Font Kit for Classic & Elite Models 1 off HydroTap Undersink Unit with air and water filters 1 off Mains water connection hose Replacement Filter Vent Kit 1 x Inlet vent 1 x Outlet vent 9 x Screws User Manual Quick start guide Description Disabled lever Kit 1 x User guide and 1 x Quick start guide 1 off CO2 gas cylinder & regulator assy.
Before Installation Before installing ensure that the following have been provided at the Installation site: • Review all the technical specifications. • Ensure the underbench can support the product weight when full of water, (allow an extra 5kg when full. ) • Sufficient space in the cupboard to install all of the undersink units in accordance with these Installation Instructions. Refer to technical specification for dimensions. Make allowance for a booster heater and / or water softener if required.
Section 2 Ventilation When installing air flow ducts, the following tools will be required: • Jigsaw and 12mm Drill • Keyhole or Wall Board saw. 2.1 Ventilation for All Models Proper air circulation must be provided for all Boiling and Chilled models. The system will operate correctly only if the recommended air gaps are achieved during Installation. The minimum requirement is for a 50mm air gap either side and 300mm above of the undersink unit.
Ventilation 2.2 The following instructions are critical if there is insufficient cupboard air circulation. If the air flow, using the silicon door buffers, is insufficient, it will be necessary to fit a standard HydroTap vent kit, which ensures heat dissipation through natural convection via installed vents. For high use applications, where the cupboard space temperature is near 35°C, or higher, the inlet vent (See Item B below) and silicon buffers, need to be fitted.
Ventilation Typical Cut out procedure for B D Mark out and cut the air inlet and door outlet holes as shown 2. Ensure the air inlet vent and air outlet vent are positioned at opposite ends of the same cupboard space. 3. Fit the inlet vent, as shown and secure with 5 screws 4. If required, fit the outlet vent, as shown in the hottest part (top) of the cupboard and secure with 4 screws 1. Air inlet vent B Cutout deatils Page 12 of 20 804052 - CS Residential- Installation Instructions - Sept 2016 - v3.
Section 3 CO2 Cylinder WARNING: This cylinder mus be installed in an open plan area or in an enclosed room, with a volume no less than 20m3. If more than 1 gas cylinder containing CO2 is present within the same location, the recommended ventilated area should be in proportion to the number of gas cylinders stored in that location. A ventilated area is a non-enclosed area which could include the kitchen, living room etc. See gas bottle and MSDS sheet for a complete list of warnings. (See: www.zipindustries.
Section 4 Undersink Unit Installation John Guest fittings (Insertion and removal) Be careful when cutting the poly tube so that there are no rough edges and that the tube is not distorted. 1. Use a sharp knife to ensure the tube has a clean, straight edge. Do not cut at an angle. 2. Remove any swarf or unwanted material. 3. Push the tube into the John Guest fitting making sure all connections to the John Guest fittings are pushed in past the “O”ring to full depth, at least 15-16mm. 4.
CO2 Connections & Leak Testing CO2 pressure set zone: 2.7-3.0 bar IMPORTANT: 4.3 After replacing a bottle or after making a gas connection, check for gas leaks: Stage1: Turn the gas OFF 2. Using soapy water applied with a sponge, or with a brush, cover all of the gas joints with a liberal amount of suds. 1. Stage 2: Turn ON the gas 2. Inspect the joint for leaks eaks 3. If any bubbles appear, the th joint j i t will need to be resealed. 1. 4.
Installation Instructions CS Models Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the under sink unit close to the outlet tap, within reach of the hose and cord lengths supplied CSHA Model Page 16 of 20 Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. 804052 - CS Residential- Installation Instructions - Sept 2016 - v3.
Section 5 Commissioning The HydroTap is now ready to be commissioned. • Turn ON the water and gas and check for any leaks. • Turn the power ON at the GPO and at the side of the undersink unit • Familiarise yourself with the operation of the Tap, in preparation for use (See User Manual) • Follow the Installation instructions below (and review Section C of the User Manual).
Commissioning 5.3 - Filter Flush Have a 10L bucket or similar container (not supplied) at the ready to hold a quantity of water that will be ejected while the Filter Flush Mode is in operation. Open the filter access door on the front of the HydroTap and the filter cartridge will be exposed. Located to the rear RHS of the cartridge is a flush line, approx 600mm long and the flush line stop cock. Place the valve end of the flush line into the 10L bucket or container. 1. 2. 3. 4. 5. 6.
Trouble Shooting System Fault Message Power board fault Interface fault Level board fault Condenser screen blocked Water leak, Isolate mains Compressor over-run Water supply failed Cold sensor Open Cold sensor Closed Flood sensor Open Condenser sensor Closed Condenser sensor Open Compressor driver fault Condenser overtemp.
Contact Details Head Office Zip Heaters (Aust) Pty. Ltd. ABN: 46 000 578 727 67 Allingham Street Condell Park NSW 2200 Postal: Locked Bag 80 Bankstown 1885 Australia Website: www.zipwater.com Facsimile: (02) 9796 3858 Telephone: (02) 9796 3100 Free Call: 1 800 638 633 As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.
