Installation Instructions Zip HydroTap G4 ® Filtered Boiling and Boiling Ambient drinking water for commercial kitchens and tea rooms. B & BA Commercial Affix Model Number Label Here 801530 801530 - HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2015 - v2.
Tap options The G4 applaince series offers a range of interchangeable taps to suit the customer’s needs These three taps are directly compatible with the G4 under bench unit. The Mixer tap range is an additional series of taps that may be used in conjunction with any one of the three taps shown above, to create 4-IN-1 models The All-In-One Tap is a stand alone tap that may be used as an alternative to any of the above combinations. The A-I-O is compatible with the G4 underbench unit.
Index HydroTap Specifications Installation check list .................................................................................................................... 4 General Product Features ............................................................................................................ 5 Important Safety Instructions ....................................................................................................... 6 Warnings and Regulatory Information...............................
Installation checklist Before Installation: A. Read the instructions and check if there is adequate space to mount all of the components. B. Note: Not all fittings are supplied with the appliance kit. Isolation valves are not supplied. C. Check the mains water pressure is between 172 - 700kPa and 200 - 700kPa when a Booster and / or filter softener is fitted D. Check the water quality to determine if extra filtration will be required. E.
General Product Features Thank you for purchasing a Zip HydroTap. Please read and follow these instructions carefully to ensure safe operation and trouble free service. If service is required, please call 1800 460 222 What is the Zip HydroTap ? The HydroTap units are under bench drinking water appliances with a dispensing tap mounted on a sink or bench, which may be used for residential or commercial applications. The HydroTaps utilise an immersion heating element to boil the water.
Important Safety Instructions This manual contains important safety, installation instructions for the Zip HydroTap G4. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Important Safety Instructions WARNINGS 1. 2. 3. 4. 5. 6. 7. 8. 9. The Zip HydroTap unit must be earthed. The resistance of the earth connection from each exposed metal part must be less than 1 ohm. All Installation and service work must be completed by trained and suitably qualified Tradespeople. Faulty operation due to unqualified persons working on this product, or any other Zip product may void warranty coverage. All Plumbing must comply with AS/NZS3500.
Major components and accessories Parts supplied Description 1 x Tap option with hoses (Classic tap shown) 1 x HydroTap Undersink Unit with water filter Accessories Description HydroTap Booster Water System with connection hoses Softener cartridge and head assembly 1 x Mains water connection hose Font Kit for Arc & Cube Models 1 x HydroTap Booster Heater & hoses.
Technical Specifications Model Cups of Boiling Water per Hour B Commercial Models 160 Note: the Cup measurement =167ml B Boiling Only BA Boiling Ambient BHA 3-in-1* and All-In-One BAHA 4-in-1* and All-In-One D Disabled lever controls (optional accessory) Product covered by these instruction: Capacity Boiling (cups) H/T Tap *Filtered Boost (10A) GPO's Required Power Rating (kW) Boost Rating (kW) Unit Dimensions WxDxH (mm) **Dry Weight (Kg) B160 160 Yes no 1x10A 1.
Before Installation Before installing ensure that the following have been provided at the Installation site: • Review all the technical specifications. • Ensure the underbench can support the product weight when full of water, (allow an extra 3-4kg when full. ) • Sufficient space in the cupboard to install all of the undersink units in accordance with these Installation Instructions. Refer to technical specification for dimensions. Make allowance for a booster heater and / or water softener if required.
Section 1 Tap Installation Hole positioning: Position the tap such that it dispenses into the sink bowl with ample clearance for a cup or tea pot. Alternatively, the tap could be mounted away from the sink using a Zip Font, available as an accessory.
HydroTap & Elite Installation EliteTap HydroTap Classic Min 300mm ALL THREAD ROD STAINLESS STEEL SPACER 335mm BLACK PLASTIC SPACER SPIDER CLAMP NUT Tap assembly exploded view and kitchen layout side view. 1.1 BENCH TOP Ø35mm 1.2 Apply a light smearing of silicon sealant on the underside of the spacer to ensure a watertight fit. Cut a 35mm hole in the bench / sink top. Page 12 of 40 801530 - HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2015 - v2.
Installation Instructions 1.4 1.3 BLACK PLASTIC SPACER STAINLESS STEEL WASHER Fit the STAINLESS STEEL WASHER, SPIDER CLAMP, AND 6mm NUT. SPIDER CLAMP 6mm NUT 35mm hole Pass all the hoses, tubes and USB lead through the 35mm hole. Note: feed each of the three tubes and electrical cable evenly in between the legs of the SPIDER CLAMP when installing. 1.
HydroTap Arc/Cube The HydroTap Arc/Cube has a spout that may be fixed in one of 6 angular positions (depending on the position of the rotary control) and fixed in one of two height positions. The spout is fixed and does not swivel. NOTE: The tube kit must be fitted after the HydroTap has been mounted on the benchtop or sink. Refer to the tube kit assembly instructions, supplied with the tap kit. To reduce the risk of scalding, Position A should not be selected with any of the Boiling water units. (See fig.
Installation Instructions 1.7 Height adjustment (Fixed position options) 50mm 1.8 Angular adjustment (Fixed position options) Left Hand Control Right Hand Control NOTE: Position A is not recommended with Boiling water units A 1.9 B C C B A Mounting (See table on Page 11 ) BENCH TOP O-RING LOWER RUBBER WASHER Ø35mm WASHER Cut a 35mm hole in the bench / sink top. 801530 - HydroTap B, BA, BHA, BAHA, Installation Instructions - July 2015 - v2.
Min 300mm Mixer Tap Installation BRAIDED HOSE x 3 Tap assembly exploded view and kitchen layout side view. 1.11 1.10 O-RING SINK TOP LOWER RUBBER WASHER 35mm Cut a 35mm hole in the bench / sink top. WASHER NUT Note: make sure the tap location will allow the Red Band nozzle to drain into the sink. Blue Band Note: The mixer tap requires a Zip Restrictaflow valve, as supplied, to be fitted in the cold water supply line, from the isolation valve tee piece, to the mixer tap.
Installation Instructions 1.12 Installing the Mixer Tap (Classic, Arc and Cube) • Fit the O-ring into the recess on the underside of the Mixer tap. (Note: If mounting on an uneven surface, a light smear of silicone on the O-ring will ensure a water tight seal) • Pass the tap tubes and threaded extension through the 35mm hole and position the tap so that it discharges into the sink. • Fit the lower rubber seal to the threaded extension. • Secure the tap in position with the metal washer and Nut.
Installation Instructions 1.13 Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Position the under sink unit close to the outlet tap, within reach of the hose and cord lengths supplied 335mm Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit.
All-In-One Tap Installation 335mm Min 300mm 1.14 470mm 1.15 SINK TOP 50mm Cut a 50mm hole in the bench / sink top. Note: make sure the tap location will allow the nozzle to drain into the sink.
Installation Instructions 1.16 Clamp Block markings and silicon tube positions, viewed from underneath BLUE mark WHITE mark BLUE mark RED mark SILICON TUBES R B B R C C USB CABLE AIO Vented assy AIO Mains assy CLAMP BLOCK 1.
Installation Instructions Typical Vented assembly 1.18 • Screw the braided hoses into the extension tubes. Ensure the o-rings are lubricated prior to assembly and that the braided hoses, with coloured markings, are correctly matched with the colours on the extension tubes and on the clamp block (as indicated). Vented braided hose positions WHITE Mains IN CLAMP BLOCK Extension tubes • Make sure all tubes and hoses are firmly secured.
Installation Instructions 1.20 Typical All-In-One Vented assembly with Booster heater Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit.
Section 2 Ventilation 2.1 All Models Proper air circulation must be provided for all models. The system will operate correctly only if the recommended air gaps are achieved during installation. IMPORTANT: See section 5.3 for clearances. It is important to adjust both cupboard door hinges and attach rubber door buffers to the doors to create a 4 mm air-gap between the doors and the cupboard. This is the minimum ventilation requirement for low usage installations.
Section 3 Booster Heater 3.1 Product Description The boost unit is a compact electronically controlled auxiliary water heater. It is intended to provide pre heating of water before it enters the Zip HydroTap G4 boiling tank. The Booster is supplied as standard equipment with all 240 cup models. However, it may be later installed, as an accessory for the 160 cup models, to increase their delivery to 240 cups. Note1: water connection :Blue marking - water in :Red marking - water out.
Booster Installation 3.2 Installation Procedure Site requirements • Appliance must only be installed in a frost-free area. Never expose appliance to frost. • The Appliance is designed for wall mounted Installation and must to be installed with water connectors facing upwards. • The appliance complies with protection class IP 25. • The 400mm braided hoses supplied with the unit cannot be lengthened. • The 90° elbow hose ends, should be fitted to the inlet and outlet connections on top of the Booster.
Booster System NOTE1: This appliance is intended for use with the Zip HydroTap under sink unit. NOTE2: Water connections must be pointing vertically upwards. NOTE3: The booster unit should be installed as close as possible to the Zip HydroTap Unit as the 400mm connection hoses cannot be lengthened. 3.4 Braided hose connections The cold water inlet (blue) and hot water outlet (red) are marked on the rating plate.
Section 4 Filter / Softener installation An external filter / Softener may be fitted to reduce the incidence of scale build up in the hot tank or may be at the customer’s request. 4.1 Mounting the filter head • Choose a suitable location, (cupboard back or side wall) within the reach of the braided hoses. • Mount the filter head bracket in an upright position, using the screws supplied in the kit • Ensure there is enough headroom for the filter cartridge to be easily fitted and removed.
Section 5 Undersink Unit installation Note: Before you install a unit, determine whether a water softener or an external filter is required. 5.1 External Bypass Valve The diverter bypass valve allows the user to choose to have the boiling feed water bypass the internal filter and only be filtered by the external filtration. This diverter valve is located at the rear panel of the Zip HydroTap undersink unit on the filter door side, see the image below.
Installation Instructions Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. MAINS IN RED CLEAR Model B160 BRAIDED 5.3 MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BYPASS OUT USB POWER CORD Note: - Mains hose length is 750mm - Plug and Cord length is 1800mm Max. 1400mm Position the under sink unit close to the outlet tap, within reach of the hose and cord lengths supplied Max.
Installation Instructions 5.4 Model B240 Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit.
Installation Instructions Model BA160 MAINS IN MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BLUE CLEAR Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. RED BRAIDED 5.
Installation Instructions Model BA240 MAINS IN Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit. MIXER OUT MIXER IN BOILING OUT BYPASS IN VENT BLUE CLEAR Booster RED BRAIDED 5.
Installation Instructions 5.7 Model BHA160 3-In-1 and BAHA160 4-in-1 MAINS IN MIXER OUT MIXER IN BOILING OUT BLUE CLEAR RED BRAIDED HydroTap Mixer Connections BYPASS IN VENT BYPASS OUT USB Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit.
Installation Instructions 5.8 Model BHA240 3-In-1 and BAHA240 4-in-1 MAINS IN Booster MIXER OUT MIXER IN BOILING OUT Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit.
Installation Instructions 5.9 Model BHA and BAHA160 All-In-One (Mains) MAINS IN MIXER OUT MIXER IN BOILING OUT BLUE CLEAR RED BRAIDED HydroTap Mixer Connections BYPASS IN VENT BYPASS OUT USB Note: All silicon tubes must be cut to size. They must have a constant fall back to the unit.
Section 6 Commissioning • • • • • • Turn ON the water and check for any leaks. Turn the power ON at the GPO If fitted, ensure the Booster is turned OFF. (The Booster is commissioned, later, at section 6.4) Familiarise yourself with the operation of the Tap, in preparation for use (See User Guide) Follow the Installation instructions below (and review Section C of the User Guide). After commissioning, the system may be customised by selecting further options in Section G Settings, within the User Guide. 6.
Commissioning 6.3 - Flow Calibration Press the [Start] button and the tank will first empty then fill. This will take aprox 5 minutes. 2. Upon completion the actual pulse will be displayed. 3. Press [Next] for the Boiling Calibration screen. 1. 6.4 - Boiling Calibration • Press the calibration button and the system will commence the Boiling calibration procedure. This will take aprox 5-6 minutes. 6.
Safety Sensor Calibration 6.6 - Safety Sensor Calibration Light intensity varies from site to site, therefore it is recommended that a re-calibration be performed at the time of the installation. All direct natural sun light must be shaded from the HydroTap, during the calibration. This can be achieved by closing any nearby curtains, blinds, or by shielding the HydroTap with a dark cloth. 1. Pull both levers forward 2. 3. Safety sensor 4. 5. 6. 7.
Trouble Shooting System Fault Message Power board fault Interface fault Level board fault Water leak, Isolate mains Water supply failed Hot sensor Open Hot sensor Closed Flood sensor Open Heater fuse / driver fault Heater driver fault Hot sensor degraded A DC Pump is faulty Steam is too cool Steam sensor Open Steam sensor Closed Over Steamed Hot tank overfilled Hot tank under filled Boil dry protection Flash Mem corrupted Flow Sensor Fault Possible Cause Electrical disruption Internal fault Internal fault
Contact Details Head Office Zip Heaters (Aust) Pty. Ltd. ABN: 46 000 578 727 67 Allingham Street Condell Park NSW 2200 Postal: Locked Bag 80 Bankstown 1885 Australia Website: www.zipwater.com Facsimile: (02) 9796 3858 Telephone: (02) 9796 3100 Free Call: 1 800 638 633 As Zip policy is one of continuous product improvement, changes to specifications may be made without prior notice. Images in this booklet have been modified and may not be true representations of the finished goods.
