Quick start installation guide Zip HydroTap G5 Command Centre Boiling, Chilled & Sparkling models AFFIX PRODUCT LABEL HERE Australia UK Visit our website to download the manuals Quick Start Installation Guide 807119 v1.00 01.
Table of contents SECTION 1: Using these instructions...................................................................3 SECTION 2: IMPORTANT SAFETY INSTRUCTIONS.............................................. 4 SECTION 3: WARNINGS & REGULATORY INFORMATION................................... 6 SECTION 4: Technical data................................................................................. 8 SECTION 5: Parts supplied, consumables and accessories ...............................
SECTION 1: Using these instructions Before you start ! This document is a Quick Start Installation Guide. For further details on installing and operating your HydroTap download & read the Command Centre installation and user instructions , which can be found online at: (Australia) www.zipwater.com (UK) specify.zipwater.co.uk Read and use the instructions supplied with individual kit components for a safe installation.
SECTION 2: IMPORTANT SAFETY INSTRUCTIONS ! Compliance In Australia electrical installation must comply with AS/NZS3000. In Australia plumbing installation must comply with AS/NZS3500. In Australia For residential chilled models, all refrigeration must comply with AS/NZS 60335.2.24. In the UK the system must be installed in accordance with water supply byelaws, current IEE regulations and local authority byelaws.
SECTION 2: IMPORTANT SAFETY INSTRUCTIONS • • • • • • Do not expose to naked flame or any incandescent material. Do not pierce or burn, even after use. Avoid shock. High concentration of gas may cause asphyxiation. Use only in an upright position. The cylinder must be used with the supplied pressure regulator. The gas cylinder must be installed in an open plan area, or in an enclosed room with a volume no less than 20m³ per 1200g cylinder, or 50m³ per 2640g cylinder.
SECTION 2: IMPORTANT SAFETY INSTRUCTIONS Frost protection If the HydroTap is located where the ambient air temperature could fall below 5ºC when the system is not in use, do not turn off the Command Centre electrically. This safeguard does not offer the same protection to the connecting pipework and fittings. SECTION 3: WARNINGS & REGULATORY INFORMATION ! • For continued safety of this appliance it must be installed, operated and maintained in accordance with the manufacturer’s instructions.
SECTION 3: WARNINGS & REGULATORY INFORMATION • The vent tray, if provided, must be fitted. It provides a safe exhaust for refrigerant gas in the unlikely event of a leak. • Valve and fitting threads must be sealed appropriately with PTFE tape where compression seals are not provided. • Always flush new filter before use. • Do not connect booster to electrical supply until commissioning. • Do not over tighten plumbing and hose connections. • Braided hoses supplied cannot be lengthened.
SECTION 4: Technical data Model BCS100 BCS100 H BCS60 BCS60 H BCS30 BCS30 H BCS20 BCS20 H BCS Home BCS H Home Power rating kW Dimensions W x D x H (mm) Weight (kg) 2.15 + 2.20* 450 (500)#x 470 x 333 41 2.15 450 (500)# x 470 x 333 41 1.96 + 2.20* 339 x 460 x 333 34 1.96 339 x 460 x 333 34 1.53 339 x 460 x 333 34 * power rating of the booster # including vent tray Electricity supply requirements 220-240V 50Hz AC (for power requirement see table above).
SECTION 4: Technical data Water supply connection 1/2” BSP (G1/2) Water supply pressure requirements Component HydroTap Sparkling HydroTap Vented Mixer Tap Booster Limescale filter Min - Max pressure, kPA (bar) Australia UK 170 (1.7) - 700 (7.0) 250 (2.5 ) - 700 (7.0) 300 (3.0) - 700 (7.0) 200 (2.0) - 700 (7.0) 200 (2.0) - 700 (7.0) 170 (1.7) - 500 (5.0) 250 (2.5) - 500 (5.0) 200 (2.0) - 500 (5.0) 200 (2.0) - 500 (5.0) 200 (2.0) - 500 (5.
SECTION 5: Parts supplied, consumables and accessories Parts supplied with the HydroTap Tap HydroTap tap HydroTap pipes, tubes hoses and fittings Separate vented Mixer tap Vented Mixer tap hoses and fittings Vented Mixer tap instructions Separate Mains mixer Tap Separate Mains mixer Tap fittings Separate Mains mixer Tap instructions Command Centre Command Centre Mains electrical supply cable Water supply inlet hose Water supply inlet adaptor and strainer Ventilation kit (including vent tray with BCS60, BCS1
SECTION 6: Set up the ventilation ! Use of tools can be hazardous. Assess the risks before you start. Use instructions supplied with individual kit parts. 200mm ! A clearance envelope around all Command Centres must be provided to allow ventilation for the safe and effective use of the HydroTap system. 50mm Comm 50mm and Ce Quick Start Installation Guide 807119 v1.00 01.
SECTION 6: Set up the ventilation BCS60 and BCS100 models • Cold air is drawn in through the inlet vent and gap provided by the door buffers. • Inlet vent is mounted over cupboard side, door or floor cut-out. • Warm air is exhausted through vent tray. • Observe 100mm inlet / outlet vent separation (see below). ! The vent tray must be fitted. It provides a safe exhaust for refrigerant gas in the unlikely event of a leak.
SECTION 6: Set up the ventilation BCS20, BCS30 & BCS Home models • Cold air is drawn in through the inlet vent and lower gap provided by the door buffers. • Inlet vent is mounted over cupboard side, door or floor cut-out. • Warm air is exhausted through upper gap provided by the door buffers. Air outlet 4mm door buffers (supplied) Air inlet All models If cupboard temperature exceeds 35°C, additional ventilation is required.
SECTION 7: Fit the carbonation valve Classic, Wave, Classic Plus, Elite Celsius AiO Arc Other sparkling Avoid White tube to SPARKLING outlet of Command Centre Carbonation valve flow adjustment • Use a 6mm Allen key or a large flat-blade screwdriver to adjust the valve. • Rotate the adjustment screw anti-clockwise to increase, + and clockwise to decrease the flow. • To measure the set flow rate, use a measuring jug or cup and run the sparkling water for 15 seconds.
SECTION 8: Connect the water supply ! Valves and fittings must be sealed with PTFE tape if compression seals are not included. Note Mixer tap installations also use a ‘tee piece’ as part of the water supply plumbing connections, see the Tap installation instructions supplied with the Mixer Tap to connect the water supply if using the mixer tap option. Note: correct strainer orientation.
SECTION 9: Set the bypass & install the limescale filter Available as optional accessory - UK only. For filter head and scale filter installation use the guide supplied with the filter head and filter respectively. ! Flush filter before use. Water out Bypass in see pages 25,26 Water in Bypass out see pages 25,26 Insert Remove Insert Bypass valve (Rear of the Command Centre) Remove 16 Quick Start Installation Guide 807119 v1.00 01.
SECTION 10: Fit the booster Supplied with selected models, or available as an optional accessory. Booster c 10⁰ a b 15⁰ d f e Note: Take care not to break the clips when removing or installing the booster. Quick Start Installation Guide 807119 v1.00 01.
SECTION 11: Connect the Booster Booster Connect electricity ! Do not switch on electrical power until commissioning. Do not over tighten hose connections. Braided hoses supplied cannot be lengthened. ! Cold water into booster, connect to Command Centre BYPASS OUT see pages 25,26 Strainer Hot water out of booster, connect to Command Centre BYPASS IN see pages 25,26 3/8" BSP connections Booster 18 Quick Start Installation Guide 807119 v1.00 01.
SECTION 12: Install the CO2 cylinder and regulator Be aware of the risks of hazards which could cause harm when handling compressed CO2. Read the important safety instructions at the start of this instruction manual. Assess the risks before starting the installation. ! Secure the cylinder Ensure these is sufficient space to safely secure the cylinder and regulator.
SECTION 12: Install the CO2 cylinder and regulator CO2 regulator identification Universal G5 regulator II IIIII Braided hose connection IIII I I II III II IIIII I I I I III I I II III II II II II Outlet pressure I I I I III Cylinder pressure IIII Cylinder connection Regulator control knob 1.2kg cylinder non-adjustable regulator Regulator control knob Braided hose connection Cylinder connection 20 Quick Start Installation Guide 807119 v1.00 01.
SECTION 12: Install the CO2 cylinder and regulator Fit the regulator and connect the gas hose • • • • • • • Ensure all mating surfaces are clean. Turn the regulator OFF. Check the regulator and hose seals, inside the connectors. Connect the gas hose to the regulator. Carefully screw the regulator onto the cylinder connection. For the 1.2kg cylinder and Universal G5 regulator use the adaptor supplied. Connect the gas hose to the Command Centre (see section 13). Do not proceed if the seals are damaged.
SECTION 12: Install the CO2 cylinder and regulator Adjust the regulator II II IIIII I I I I III IIII I I II III II II I I II III IIIII Outlet pressure II II I I I I III Universal G5 regulator IIII Regulator control knob • Check the regulator is turned all the way OFF (anti-clockwise). • Turn the gas ON using the cylinder valve (2.64Kg cylinder), (anti-clockwise). • Turn the regulator control knob (clockwise +) to adjust the outlet pressure to 3.0 bar on the outlet pressure gauge.
SECTION 12: Install the CO2 cylinder and regulator Test for leaks Care must be taken when working with high pressure carbon dioxide, and in no case should the normal operating pressure of 3.0 bar be exceeded.
SECTION 13: Connect the Command Centre Generic installation instructions For HydroTap, mixer tap and any optional accessories, use instructions supplied with individual kit components. Mains power cable USB Tap Braided hose HydroTap Command Centre ! Connections key Installation diagrams are for illustrative purposes only. Hoses are not shown to scale and cannot be lengthened. Tips for hose connection • Push the silicone hose over the connector for a minimum of 15mm.
SECTION 13: Connect the Command Centre USB BYPASS OUT BLUE BCS comm WHITE Limescale Filter Fit foam insulation (supplied) to the BLUE and WHITE pipes Zip Vented Mixer Tap connections Mains Water (if supplied) ! Booster NG BYPASS VENT T IN CLEAR RED B MAINS IN CHILLED OUTLET USBroundCO hich way IN arkling 2 CHILLED SPARKLING OUTLET OUTLET MAINS IN BCS Comm Example installation BCS res MIXER OUT MIXER BOILING BYPASS VENT IN OUT IN BYPASS OUT Diagram for illustrative purposes only.
SECTION 13: Connect the Command Centre BCS20, BCS30, BCS Home models IN 2 SPARKLING OUTLET OUTLET RED Limescale Filter BCS comm Zip Vented ! Mixer Tap Mains connections (if supplied) Water CHILLED USB CO Booster (selected models) and limescale filter (optional) Booster MAINS IN CLEAR FitMIXER foamBOILING insulation BYPASS VENT IN OUT to the IN (supplied) BLUE and WHITE pipes MIXER OUT BLUE WHITE BCS res S USB MAINS IN MIXER OUT MIXER BOILING BYPASS VENT IN OUT IN BCS Compact BYPASS OUT
SECTION 14: Commissioning ! ! 1 See User Guide 6 8 Unpack, moisten o-rings & fit filter Boiling calibration 2 9 Filter flush Boost enable if booster fitted Connect electricity 3 10 Monitor display screen Flush 10 Litres through 4 7 TANK FLUSH Power off Pull levers forward Power on 12:12 PM Follow the prompts to flush fresh water through the tank/s 3 times as shown by the cycle counter/s. The tank/s will fill automatically but when prompted use the tap to dispense and empty.
Refer to User Guide for operation and maintenance. Zip Water (Australia) Pty Ltd ABN 46 000 578 727 67 - 77 Allingham Street, Condell Park NSW 2200 Postal: Locked Bag 80, Bankstown 1885 Australia Tel (+612) 9796 3100 Free call 1800 947 827 (1800 ZIP TAP) www.zipwater.com AU02691 WMKA00099 AS 3498 Zip Water UK Trafalgar House, Rash’s Green, Dereham, Norfolk, NR19 1JG 0345 6 005 005 sales@zipindustries.co.uk specify.zipwater.co.uk 28 Quick Start Installation Guide 807119 v1.00 01.
