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Model: ZLX Xtreme ZL90 ZIP LINE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ZLX Zip Line INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS Thank you for purchasing our exciting new ZL90 Zip Line. The warnings and instructions that follow are important to Thank for purchasing ZLXPlease Zip Line. Thethese warnings and instructions follow are important the you enjoyment and safe our playexciting of all Zipnew Liners. review with them and save forthat future reference.
TOOLS REQUIRED 1. 2. 3. 4. 5. Ladder 6. Pliers or Vise-Grips 7. Socket Wrench 8. Adjustable Wrenches x2 (optional) 9. Hammer Wire Cutter Electrical Tape A Friend Tape Measure Parents Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. DO NOT allow the use of ZLX by children without adult supervision.
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Do not substitute parts! The parts provided have been safety tested to exceed the maximum stresses expected to be encountered when using this product. If a part becomes damaged in any way email Fun@AdventureParks.com for replacement information. 1. Be sure that the supporting trees or uprights are secure and will support at least 1350 pounds.
Assembly Instructions NEVER USE EYEBOLTS OR SIMILAR HARDWARE IN CONNNECTION WITH THIS PRODUCT! Illustration 1: Upright U-Bolts Thimble Turnbuckle Turnbuckle Clamps Upright Nut Lock Washers Nuts Nut Incorrect Sling 1. Set aside Assembled Trolley (E). See instructions for proper mounting heights. Do not suspend cable over any hard surface. 2. Carefully uncoil the galvanized aircraft cable (D).
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued) Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 3. Using three (3) of the cable clamps (B) provided with lockwashers and nuts, secure the cable at the starting point (high end) as illustrated below. Tighten the nuts carefully with a socket wrench and push the tread caps (F) over the exposed threads. A A.
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued) Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 4. Using a hammer, fit the thimble (G) to eyed end of Turnbuckle 1 (A) as illustrated. 5. Wrap the cable sling (C) provided around the other upright at the terminating point or low end at the height determined in Safety Instructions step 5b.
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued) Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 8. Depending upon the length of your Zip Line, you may now have extra cable. This excess should be removed. Wrap both protruding cable ends with electrical tape to cover sharp or pointed edges. Using a wire cutter or pliers remove any excess wire protruding beyond 6 inches from the last cable clamp. 9.
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued) Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 10. Now, while standing erect, test the connections by placing your full weight (as close to 350 lbs. as possible) on the trolley at approximately the center point of the ride. If you feel any slippage you must adjust the tension again and tighten the cable clamps further. Repeat this process until there is no slippage. 11.
DISASSEMBLY 1. Follow the steps backwards beginning with the release of tension at the turnbuckle. DISPOSAL 1. Disassemble and dispose of all playground equipment in such a way that no unreasonable hazards will exist at the time it is discarded. WARNING WIRE ROPE/CABLE Wire rope WILL FAIL if worn-out, overloaded, misused, damaged, improperly maintained or abused.
LIMITED WARRANTY Zip Line Fun warrants to the first consumer purchaser, for a period of one (1) year from the date of purchase, that the Zip Line will be free from defective workmanship and materials, and agrees that it will, at its option, either repair the defect or replace the defective product or part thereof at no charge to the purchaser for parts or for labor.
