Instructions / Assembly

ManualsBrandsZip Line Fun ManualsPlayground Sets & EquipmentZL90 - 90 ft. Zip Line

Installation Instructions

includes all parts & hardware for easy assembly

With

Patented

FingerSafe

Trolley

System

ziplinefun.com

Ages 8+ weighing up to 250lbs

Made in the USA for over 35 years.

The Only Residential Zipline to meet ASTM Home Playground Equipment Safety Standards.

ZL90 - 90’

Ages

ZL90 - 90

’

Installation Instructions

includes all parts & hardware for easy assembly

With

Patented

FingerSafe

Trolley

System

ziplinefun.com

Ages 8+ weighing up to 250lbs

Made in the USA for over 35 years.

The Only Residential Zipline to meet ASTM Home Playground Equipment Safety Standards.

ZL90 - 90’

Ages

ZL90 - 90

’

Installation Instructions

includes all parts & hardware for easy assembly

With

Patented

FingerSafe

Trolley

System

ziplinefun.com

Ages 8+ weighing up to 250lbs

Made in the USA for over 35 years.

The Only Residential Zipline to meet ASTM Home Playground Equipment Safety Standards.

ZL90 - 90’

Ages

ZL90 - 90

’

Summary of content (12 pages)

PAGE 1
With With With Patented Patented Patented FingerSafe FingerSafe FingerSafe Trolley Trolley Trolley System System System ZL90 90’ ZL90 ZL90 -- 90’ 90’ includes all parts & hardware for easy assembly includes includes all all parts parts&&hardware hardwarefor for easy easy assembly assembly ziplinefun.com Ages 8+ziplinefun.com weighing up to 250lbs ziplinefun.com Made8+ in USA forup over 35250lbs years. Ages Ages 8+the weighing weighing uptoto 250lbs Made Madeininthe theUSA USAfor forover over 3535 years.
PAGE 2
Model: ZL90 ZL90 ZIP LINE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS ZL90 Zip Line INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS Thank you for purchasing our exciting new ZL90 Zip Line. The warnings and instructions that follow are important to Thank for purchasing new ZL90Please Zip Line. Thethese warnings and and instructions follow are important theyou enjoyment and safeour playexciting of all Zip Liners. review with them save for that future reference.
PAGE 3
TOOLS REQUIRED 1. 2. 3. 4. 5. Ladder 6. Pliers or Vise-Grips 7. Socket Wrench (5/16 or 8mm) 8. Adjustable Wrenches x2 (optional) Hammer Wire Cutter Electrical Tape A Friend Parents Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. DO NOT allow the use of ZL90 by children without adult supervision.
PAGE 4
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. Do not substitute parts! The parts provided have been safety tested to exceed the maximum stresses expected to be encountered when using this product. If a part becomes damaged in any way call 800-848-8688 for replacement information. 1. Be sure that the supporting trees or uprights are secure and will support at least 1250 pounds.
PAGE 5
Assembly Instructions NEVER USE EYEBOLTS OR SIMILAR HARDWARE IN CONNNECTION WITH THIS PRODUCT! Illustration 1: Upright U-Bolts Thimble Turnbuckle Turnbuckle Clamps Upright Nut Lock Washers Nuts Nut Incorrect Sling 1. Set aside Assembled Trolley (E). See instructions for proper mounting heights. Do not suspend cable over any hard surface. 2. Carefully uncoil the galvanized aircraft cable (D).
PAGE 6
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued) Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 3. Using three (3) of the cable clamps (B) provided with lockwashers and nuts, secure the cable at the starting point (high end) as illustrated below. Tighten the nuts carefully with a socket wrench (5/16 or 8mm) and push the tread caps (F) over the exposed threads. A A.
PAGE 7
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued) Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 4. Using a hammer, fit the thimble (G) to eyed end of Turnbuckle 1 (A) as illustrated. 5. Wrap the cable sling (C) provided around the other upright at the terminating point or low end at the height determined in Safety Instructions step 5b.
PAGE 8
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued) Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 8. Depending upon the length of your Zip Line, you may now have extra cable. This excess should be removed. Wrap both protruding cable ends with electrical tape to cover sharp or pointed edges. Using a wire cutter or pliers remove any excess wire protruding beyond 6 inches from the last cable clamp. 9.
PAGE 9
INSTALLATION and ASSEMBLY SAFETY INSTRUCTIONS (continued) Please Note: Observing the following statements and warnings reduces the likelihood of serious or fatal injury. 10. Now, while standing erect, test the connections by placing your full weight (as close to 250 lbs. as possible) on the trolley at approximately the center point of the ride. If you feel any slippage you must adjust the tension again and tighten the cable clamps further. Repeat this process until there is no slippage. 11.
PAGE 10
WARNING WIRE ROPE/CABLE Wire rope WILL FAIL if worn-out, overloaded, misused, damaged, improperly maintained or abused. Wire rope failure may cause serious injury or death! Protect yourself and others: ALWAYS INSPECT wire rope for WEAR, DAMAGE, or ABUSE BEFORE and DURING USE. NEVER USE wire rope that is WORN-OUT, DAMAGED or ABUSED. Destroy and discard worn out or damaged wire rope in a fashion that does not permit use by someone that does not know the hazard.
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