MODEL 80ZC ZERO CLEARANCE CABINET FOR USE WITH FIREPLACE MODEL 80 ONLY RESIDENTIAL INSTALLATION ONLY Contact your insurance company for coverage and installation inspection. WARNING Do not attempt to build a fire in this product. It has been designed and safety tested for use only with Model 80 manufactured by NEW BUCK CORPORATION. Read and follow the installation and operating instructions for this model.
TABLE OF CONTENTS Cabinet Identification.................................................................................................................... 3 Caution and Warnings................................................................................................................... 4 Installation Precautions ................................................................................................................. 5 Selecting Chimney Installation and Location ..............................
MODEL 80 ROOM HEATER AND MODEL 80ZC CABINET IDENTIFICATION The following manual is for the 80ZC cabinet ONLY. If you require information on the Model 80 unit that fits inside this cabinet, consult your Model 80 wood stove installation manual or please download the Model 80 wood stove manual from the “Product Manuals” section of our website.
RESIDENTIAL INSTALLATION Listed NEW BUCK CORPORATION: Model 80ZC Zero Clearance Cabinet Assembly for use with Model 80 only. CAUTION: Read through all of these instructions carefully. Follow approved Chimney Manufacturer’s Installation exactly. Failure to install the Cabinet Fireplace, Stove and Chimney as described in the instructions will void the manufacturer’s warranty and may have an effect on your Homeowner’s Insurance.
INSTALLATION PRECAUTIONS The following precautions are mandatory for a safe installation. (A) Compliance with local building codes and regulations is mandatory. (B) Be careful not to damage the unit in handling and unpacking component parts and accessories. (C) Model 80ZC Cabinet, use only 8"listed 2100º UL 103 HT TYPE Chimney with the 80ZC Cabinet (ONLY AFTER) New Buck Corparation Stove 80 has been installed into the 80ZC Cabinet.
SELECTING A CHIMNEY INSTALLATION AND LOCATION There are two basic types of chimney installation possible with the 80ZC; straight up through a ceiling or a chase installation, either outside or inside. These are normally used as follows: FIGURE 1 THROUGH CEILING FIGURE 2 THROUGH CATHEDRAL CEILING CHIMNEY CAP CHIMNEY CAP CHIMNEY PIPE STORM COLLAR FLASHING STORM COLLAR CHIMNEY PIPE METAL FIRE STOP FLASHING METAL FIRE STOP METAL FIRE STOP Z.C. CABINET Z.C.
A. Straight up through ceiling (See Page 6 Figures 1 and 2). This is a simple installation normally used when installing a Model 80ZC inside an existing room and in some cases, in new construction. Refer to (Page 6 Figure 3) if an offset to clear an obstruction is needed. WARNING: Only one pair of 15 degree or 30 degree offsets can be used. FIGURE 4 EXTERIOR WALL CHASE CHIMNEY CAP STORM COLLAR FLASHING CHIMNEY PIPE OPTIONAL METAL FIRESTOP RADIATION SHIELD WALL BAND Z.C. CABINET B.
Floor Protection: or Hearth Protector Floor protection must be 3/8” minimum thickness non-combustible material or equivalent. How to use alternate materials and how to calculate equivalent thickness. An easy means of determining if a proposed alternate floor protector meets requirements listed in the appliance manual is to follow this procedure: 1. Convert specification to R-value: R-value is given—no conversion is needed.
FRAMING CONSTRUCTION AND INSTALLATION CHOOSING 80ZC CABINET INSTALLATION LOCATION Except as noted, the 80ZC can be installed almost anywhere you desire. There are, however, a few clearance and framing restrictions that must be followed. See Figure 17, Figure 18, and Figure 19 to make sure that these clearance restrictions are met. It is much wiser to place your Model 80ZC correctly at the start. You must ensure that the floor is of adequate strength to accept the load of this unit.
CONTINUED FRAMING AND INSTALLATION INSTALLING TOP AND SIDE PANELS TO 80ZC 1. Remove the 80ZC from box and pallet. Lay brass louvers, insulation cap and front side screens to side for use later. 2. Take Left Side Panel and place front of Left Side Panel against back of left front side, with the (2) two screws provided fasten Left Side Panel to Cabinet. Repeat process for right side.(See Figure 6) 3. Place top panel over and in front of side panels just installed.
CONTINUE FRAMING AND INSTALLING INSTALLING INSULATION TO 80ZC 1. Take (1) one piece insulation 8" X 11 1/2" place in middle front. 2. Take (2) two pieces insulation 8" X 10 1/2" place on each side of 8" X 11 1/2". (SEE FIGURE 8) 3. Now place (2) two pieces 8" X 48" over the (3) three pieces just installed. (SEE FIGURE 9) FIGURE 8 INSULATION - (3) THREE PIECES SIDE BY SIDE 8" X 10" 8" X 11 1/2" 8" X 10" FIGURE 9 TOP VIEW INSULATION - (2) TWO PIECES ON TOP OF OTHER INSULATION 8" X 48" 3.
CONTINUED FRAMING AND INSTALLATION INSTALLING 80ZC CABINET FLAT ON THE FLOOR Framing must be accomplished after the Model 80ZC is set in place. The chimney can be installed after framing, but installation is considerably more difficult and in some cases, impossible. Therefore, it is recommended that the chimney be installed prior to framing when a choice exists. POSITIONING 80ZC CABINET FOR INSTALLATION AS FOLLOWS Thoroughly clean the area where the unit and hearth extension will be placed.
CONTINUED FRAMING AND INSTALLATION FLOOR PROTECTOR OR FINISHED HEARTH EXTENSION FLAT ON THE FLOOR You must use a non-combustible material or a UL listed floor protector R-Value 0.6 .( SEE FLOOR PROTECTION Page 8) All the way against front of cabinet and a minimum of 16" in front of stove feed door opening and 47 1/2" the width of the cabinet (See Figure 12) Construct the hearth extension (floor protector or finished hearth) out of non-combustible inorganic building materials as follows: a.
CONTINUED FRAMING AND INSTALLATION INSTALLING 80ZC CABINET WITH OPTIONAL RAISED BASE WOODEN RAISED BASE A wooden raised base constructed of plywood or 2" x 4" boards is required in order to get proper clearance above the extended hearth (millboard, rock stone, etc.). The base for the Model 80ZC must be level with or slightly higher than the “finished” hearth height dimension (A) See Figure 13. SAFETY SHIELDS a. One (1) 6” X 47 1/2” sheet metal safety shield is supplied.
CONTINUED FRAMING AND INSTALLATION FLOOR PROTECTOR OR FINISHED HEARTH EXTENSION WITH OPTIONAL RAISED BASE You must use a non-combustible material or a UL listed floor protector R-Value 0.6 .( SEE FLOOR PROTECTION Page 8) All the way against front of cabinet and a minimum of 16" in front of stove feed door opening and 47 1/2" the width of the cabinet (See Figure 14) Construct the hearth extension (floor protector or finished hearth) out of non-combustible inorganic building materials as follows a.
CONTINUED FRAMING AND INSTALLATION INSTALLING CHIMNEY 1. Now you are ready to install the chimney system for the 80ZC. If you are building an outside chase, follow approved Chimney Manufacturer’s instructions. If you are penetrating a ceiling, install the chimney as follows: a. Drop a plumb line, locate and mark the point on the ceiling directly over the center of the 80ZC chimney adapter. b. After locating the center of the hole, install the fire stop spacer, per chimney manufacturer’s instructions. 2.
ELECTRICAL INSTALLATION NOTE: 80ZC is not prewired, an electrician must wire the cabinet into the home wiring system using No.14 AWG (with ground wiring) as minimum or in accordance with local wiring codes. (See Below). a. Now an electrician must do the wiring. b. Look for receptacle and electrical box inside lower right side of cabinet . c. After wiring 80ZC, pug heater into receptacle.
CONTINUED FRAMING AND INSTALLATION FRAMING CONSTRUCTION INSTALLATION 1. The 80ZC cabinet is now ready for framing as follows: a. Frame the 80ZC using 2" x 4" studs or local building code framing. Some minor framing restrictions are required. For optional Mantel Height see page 23 figure 23. b. Adjacent side walls must be at least 16" from the outer edge of the 80ZC trim panel. (See Figure 17 ) NOTE: Maintain 2" clearance at the side walls and rear of the cabinet and any combustible material (See Figure 17).
CONTINUED FRAMING AND INSTALLATION FRAMING CONSTRUCTION EXTERIOR ROOF OR CHASE 2. The 80ZC cabinet exterior roof or chase framing as follows: FIGURE 18 CHIMNEY STORM COLLAR ROOF FLASHING CHIMNEY PIPE USE FIRE CODE SHEET ROCK 2" X 4" STUDDING DOUBLE HEADER: A DOUBLE HEADER MUST BE USED ON A LOAD BEARING WALL. THIS MUST BE DONE 12" ABOVE CABINET. SINGLE HEADER: A SINGLE HEADER MUST BE USED AS PAT OF FRONT FRAMING. VERTICAL 2" X 4"‘s MUST BE TURNED FLAT.
CONTINUED FRAMING AND INSTALLATION FRAMING CONSTRUCTION CORNER LOCATION 3. The 80ZC cabinet exterior roof or chase framing as follows: FIGURE 19 CHIMNEY CAP STROM COLLAR ROOF FLASHING 2" X 4" STUDDING CHIMNEY PIPE METAL FIRE STOP USE FIRE CODE SHEET ROCK 2" X 4" STUDDING i A SINGLE HEADER MUST BE INSTALLED ABOVE CABINET. VERTICAL 2" X 4"‘s MUST BE TURNED FLAT. 47 1/2" 41 1/2" NOTE: FINISHED WALL MUST BE 2 1/2" IN FRONT OF FACE OF ZC CABINET (WITHOUT HOOD TRIM ATTACHED). .
CONTINUED FRAMING AND INSTALLATION INSTALLING MODEL 80 INTO 80ZC CABINET 5. Before installing heater into 80ZC you must remove front. Remove (6) six screws, (3) three on each side of front. Lay front aside for future use. (See Figure 20) NOTE: Place drop cloth in front of 80ZC opening before installing heater to protect the floor from damage. 6. Place heater in front of 80ZC cabinet, lift heater up and into 80ZC cabinet onto the heater runners, slide heater back until it stops against heater stops.
CONTINUED FRAMING AND INSTALLATION 8. Center heater from left to right till flue exit of heater aligns with flue exit of 80ZC cabinet. 9. Lower the slip collar into flue exit of the heater by turning poisoning nuts counter clock wise allowing slip collar to be lowered, push down and fit evenly until recessed in the flue exit opening. Continue to lower bolts to a snug fit to hold slip collar in place.(See Figure 22) 10. Replace front on to 80ZC cabinet with the (6) six screws removed earlier.
CONTINUED FRAMING AND INSTALLATION 13. Finish the wall around the 80ZC using brick, rock, sheetrock, paneling or any type of finishing material. CAUTION: Do not block any openings designed into the unit. 14. Install a mantel above the unit if desired. NOTE that a combustible mantel must be positioned at least 14" above the top of the Top Front Outside Trim Panel. (See Figure 23) . The 80ZC and Model 80 fireplace are now ready for use.
CLEANING THE UNIT A. The unit should be lightly sanded with fine sandpaper or steel wool, then repainted or touched up with high temperature black paint. B. If the unit is located in a moist or damp location, check thoroughly for signs of condensation during times when the unit is not in use. C. When the heating season is over, the unit can be cleaned out completely with a wire brush or cloth to help eliminate ash and burned wood smell. SAFETY PRECAUTIONS 1.
PREVENTIVE MAINTENANCE/ SAFETY PRECAUTIONS CHIMNEY A. The chimney should be cleaned as necessary to remove creosote, soot, leaves, birds nests, etc. CREOSOTE-FORMATION AND NEED FOR REMOVAL When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slowburning fire. As a result, creosote residue accumulates on the flue lining.
NEW BUCK CORPORATION (NBC) "LIMITED WARRANTY" FOR THE BUCK STOVE PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the New Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out. PRODUCTS NOT COVERED This warranty does not cover the following: Glass, Refractory Material, Firebrick or Gaskets.
If for any reason you are dissatisfied with the suggested procedures, you may contact us in writing at: New Buck Corporation Customer Service Department P. O. Box 69 Spruce Pine, NC 28777 Email: info@buckstove.com CONDITIONS AND EXCLUSIONS A. Replacement of parts may be in the form of new or fully reconditioned parts, at NBC's option. B There is no other express warranty. All implied warranties of Merchantability and Fitness for Use are limited to the duration of the Express Warranty. C.
