SERVICE MANUAL Product Type: Manual Part#: Chassis: Product Year: Model Series: DPDP60 MU60PZ10B PLASMA 923-03464 PDP 60” 2001 Service Manual is a part the Service Kit. Manual is to remain with Service Kit. CONTENTS OVERVIEW ........................................................ 5 TROUBLESHOOTING ............................................. 8 SERVICING ...................................................... 12 PARTS ............................................................ 16 DIAGRAMS .............
PRODUCT SAFETY GUIDELINES IMPORTANT SAFETY NOTICE A.C. Voltmeter This manual was prepared for use only by properly trained audio-visual service technicians. When servicing this product, under no circumstances should the original design be modified or altered without permission from Zenith Electronics Corporation.
TABLE OF CONTENTS OVERVIEW ........................................................ 5 SPECIFICATIONS ............................................. 5 CONNECTIONS/CONTROLS .................................. 6 REMOTE ........................................................ 7 TROUBLESHOOTING ........................................... 8 NO POWER ..................................................... 8 ABNORMAL PICTURE ....................................... 8 NO SOUND ............................................
Overview OVERVIEW GENERAL INFO Screen Size Aspect Ratio Resolution Peak Brightness Contrast Ratio Viewing Angle Displayable Colors Weight Life Dimensions(MNT) (SPK) Input Terminals Output Terminals Display Frequency Picture Sound SPECIFICATIONS 60 in/132 cm diagonal 16:9 (width:height) 1280 x 720 pixels 180cd/m (with 45%filter) 330:1(Dark Room) 160° horizontally and vertically 16.77 million 154.3 lbs(MNT), 66.8 lbs(D/Stand), 5.5lbs(Spk.)x2 Approx. 25,000 hours 75.3 in wide, 34.8 in high, 3.9 in deep 5.
OVERVIEW FRONT Input Select Sub Power INPUT VOLUME SELECT ON/OFF Volume Remote Control Sensor Main power button BACK S -Video Y Y PB PR PB PR ½ (+) Audio Inputs 6 ( ) ( ) AC INPUT (+) S-Video (+) ( ) ( ) (+) PDP 60” - OVERVIEW
OVERVIEW REMOTE power on POWER ON Toggles the on on and off. system off sleep mute CC MUTE Toggles the sound on and off. 1 2 3 Selects channels directly. 4 5 6 VIDEO PC 7 8 9 THUMBSTICK Navigates the on-screen menus and adjusts system settings and preferences. Use the arrows to navigate menus and press the center to select. Toggles the current component power on/off. SLEEP Turns sound Off and On while picture remains. CC Displays closed caption menu.
SERVICING TROUBLESHOOTING NO POWER NO Is 5V ST-BY present on P805A pin 3? Replace Primary Supply YES NO Is 24V present on P806A pin 1? Replace Primary Supply YES NO Is 380V present on TP1? YES NO Is 12V present on P807B pin2? Replace Switch Mode Power Supply YES Is 17V present on P803B pin 1? NO YES Is 25V present on P8011 pin 1? NO YES NO Is 75V present on P8012 pin 1? YES NO Is 180V present on P8012 pins 6,7,8,? YES Replace Video Scann Converter.
SERVICING TROUBLESHOOTING ABNORMAL PICTURE Doe the unit have raster? NO Is 25V present on CN1 pin 1of DC/DC Converter? NO YES YES Is 75V present on CN2 pin 1of DC/DC Converter? NO YES Is 180V present on CN2 pin 6 of DC/DC Converter? NO YES YES Is 15V present on CN7 pin 7? Unload source (CN7). Does 15V return? NO NO YES Replace Z-Center Right PCB and Y-Drive Amp PCB. Replace DC/DC Comverter Replace Switch Mode Power Supply.
SERVICING From Page 9 Distorted video Test voltages on P805 on the Scann Converter. 12V pin 2,5,6. 5V pin 10. Are any supply voltages missing or low? NO Check P806B pin 1 is 24V present? YES YES Replace Switch Mode Power Supply and Video Scann Converter. NO Is +180V present on CN3 on DC/DC Converter pin 1? NO YES Is 92V present on CN3 on DC/DC Converter pin 7? NO YES Replace Video Scann Converter. YES Is +230V present on CN3 on DC/DC Converter NO pin 10? Replace DC/DC Converter.
SERVICING TROUBLESHOOTING NO AUDIO Is 12V present on P805 pin 2? Replace Switch Mode Power Supply YES Is 5V present on P805 pin 10? NO YES Is P601A and P102 seeted well? NO YES Replace Video Scann Converter NO 11 PDP 60” - SERVICING
SERVICING 1. Application Object These instructions are applied to all of the PDP monitor, NP-00KA. adjustment as same as Va voltage which on label of panel right/bottom.(Deviation : ±0.5V) (3) Vs Adjustment Connect pin 9 of P803 to (+) jack of D.M.M. After turning the VR804(Vs Adj), voltage of D.M.M adjust as same as Vs voltage which indicated on label of panel right/bottom.(Deviation : ±0.5V) (Fig 1) Connection Diagram of Power Adjustment for Measuring 2.
SERVICING 4-3. Adjustment of White Balance 1. Zero-calibrate the CAN100, then stick the sensor to the PDP module surface when you adjust. 4. Select STB CXA2101 by pressing SVC,ADJUST button on Remote Control for adjustment. 5. To adjust Low Light, stick the sensor to 9th pattern(Dark). Select the B Cut/R Cut, then adjust the B Cut/R Cut until color coordination becomes X=0.280±0.003, Y=0.310±0.003 and color temperature becomes 8.800cK ± 500cK by pressing VOL+, button. (Adjust in B Cut 10±1, R Cut 6±1) 6.
SERVICING SERVICE MENU 5. The REMOCOM line item should be highlighted at this time, using the manual volume control buttons, simply toggle the setting to indicate Zenith. The option code should now indicate “2”. You will now be able to continue the service adjustments as follows. 6. Using the ZENITH LEARNING REMOTE, press the Channel down key one time, the following menu should appear.
SERVICING Example below is in NTSC mode. The values are different for DTV mode: 10. These are for warm up of the unit as well as testing for defects. This function will also remove minor burnin on the display. DO NOT USE FOR SETTING RGB DRIVES. The following chart shows starting value settings for adjustments. 7. Using the CUSTOMER’S REMOTE, use the channel UP or DOWN keys to scroll through the menu and the VOLUME UP or DOWN keys to make the adjustments. 8.
PARTS All DPD models are module level repair only. Parts contact information is below.
DPDP60 Exploded View LOC 305 300 301 303 304 302 101 201 331 620 550 202 212 560 203 211 310 213 330 204 210 206 209 205 401 208 207 600 590 540 610 530 520 580 101 201 202 203 204 205 206 207 208 209 210 211 212 213 214 300 301 302 303 304 305 310 330 331 400 401 520 530 540 550 560 580 590 600 610 620 A2 A2 A3 F8301 F8302 L8811 PA001 A1 ZPN PART_DESC 5900V08001A 6871VSN172C 6871VSN172J 6871VSN172L 6871VSN172K 6871VSN172B 6871VSN172E 6871VSN172C 6871VSN172H 6871VSN172F 6871VSN17
DPDP60 Interconnect 5. W/C 4. GND 3. 15V 2. GND 1. 5V 5. W/C 4. GND 3. 15V 2. GND 1. 5V 5. W/C 4. GND 3. 15V 2. GND 1. 5V P15 P2 P14 1. GND 2. 12V 3. GND 4. GND 5. 12V 6. 12V 7. GND 8. GND 9. GND 10. 5V 11. 5V 12. 5V P13 P200 1. 5VA 2. 5VA 3. 5VA 4. 5VA 6. GND 7. GND 8. GND TP6 (VA) CN8 5. W/C 4. GND 3. 15V 2. GND 1. 5V 1. 17v 2. GND 3. PFCOK 4. GND 6. N/C 7. PFC+ 8. PFC+ 6. N/C 7. PFC+ 8. PFC+ TP2 (GND) + 1. 24V 2. 24V 3. GND 4. GND CN9 5. W/C 4. GND 3. 15V 2. GND 1. 5V TP1 (380V) 7.
DPDP60 Module Layout SMPS 6871VPM054A System Control PCB Assy 6871VSN172A DC to DC Converter 6871VSN172L A/C Line Filter/ Primary Supply 6871VPM052A Main Video Scan Converter 6871VMM693C PV153 - 923-03458 19 DPDP40 - DIAGRAMS
R GB - P C/ R GB - DT V PV153 - 923-03458 R GB I NP U T / CONT R OL COMP ONE NT DT V_Y ,P b,P r AC INP U T AU DIO INP U T 20 POWER CONTROL RECTIFIER RL on Rush CTL Power Switching FET PFC INDUCTOR PFC 380V Aux.
DPDP60 Video Scan Converter TOP PV153 - 923-03458 BOTTOM 21 DPDP40 - DIAGRAMS
DPDP60 AC Line Filter / Primary Supply TOP PV153 - 923-03458 BOTTOM 22 DPDP40 - DIAGRAMS
DPDP60 Swtich Mode Power Supply TOP PV153 - 923-03458 BOTTOM 23 DPDP40 - DIAGRAMS
