Technical data

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Summary of content (130 pages)

PAGE 1
S8 / S81 Ceiling Mounts Planning Manual M-30-1382-en Issue 12.0 Printed on 19. 11.
PAGE 2
Key to symbols Warning! The warning triangle indicates potential sources of danger which may constitute a risk of injury for the user or a health hazard. Caution: The square indicates situations which may lead to malfunction, defects, collision or damage of the instrument. Note: The hand indicates hints on the use of the instrument or other tips for the user. OPMI® is a registered trademark of Carl Zeiss Surgical GmbH. M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Contents M-30-1382-en New installation of S8 / S 81 ceiling mount 5 Technical data 7 On-site preparations 24 Constructional requirements 29 Planning the electrical installation 33 Planning the mechanical installation 42 Confirmation of the structural calculation and execution of installation 47 Ordering data 48 Accessory interface 61 Accessory interface 62 Installation position 63 Mount flange and ceiling panel 64 Mount flange (flange plate) 66 Configuration example: mount flange
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M-30-1382-en 300 mm (11.8") ceiling panel extension 115 On-site preparations 116 Constructional requirements 118 Confirmation of the structural calculation and execution of installation 119 Ordering data 121 Index 125 S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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New installation of S8 / S 81 ceiling mount New installation of S8 / S 81 ceiling mount M-30-1382-en Technical data 7 S8 ceiling mount, dimensions 7 S81 ceiling mount, dimensions 8 Pre-installation set 10 Installation position in the OR 12 Operating position 16 Operating range of the ceiling mount 20 On-site preparations 24 Customer's responsibilities 24 Building vibrations 26 Customer's preparatory responsibilities, overview 28 Constructional requirements 29 Forces and torques
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New installation of S8 / S 81 ceiling mount M-30-1382-en S81 ceiling mount for ORs with false ceilings, ordering data 54 S81 ceiling mount for ORs without false ceilings, ordering data 57 S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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New installation of S8 / S 81 ceiling mount Technical data S8 ceiling mount, dimensions Key False ceiling S8 1 250 mm 9.8T 950 mm / 37.4T 228 mm / 9T 620 mm / 24.4T 700 mm / 27.6T 950 mm / 37.4T 238 mm / 9.4T 1 350° ± 90° max. 1000 mm / 39.4T 270° max. 930 mm / 36.6T 1 : 20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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New installation of S8 / S 81 ceiling mount S81 ceiling mount, dimensions Key 1 False ceiling 2 Floor A Distance A is specifically defined for each project. B Distance from floor We recommend different distances from the floor, depending on the application involved. e ENT 1,650 mm (65") e ophthalmology 1,800 mm (70.9") e reconstructive and plastic surgery 1,800 mm (70.9") e others 1,650 mm (65") M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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New installation of S8 / S 81 ceiling mount 238 mm / 9.4T 228 mm / 9T S81 620 mm / 24.4T 1 A max. 350° B ± 90° 270° 600 mm / 23.6T max. 930 mm / 36.6T 2 M-30-1382-en 360 mm 14.2T 360 mm 14.2T 250 mm 9.8T S8 / S81 Ceiling Mounts 1 : 20 Issue 12.0 Printed on 19. 11.
PAGE 10
New installation of S8 / S 81 ceiling mount Pre-installation set Key 1 Stud bolt 2 Spacers 3 Ceiling anchor plate 4 Floor 5 Ceiling panel 6 Mount flange 7 False ceiling 8 Interface plate 9 Structural ceiling A is the distance between the structural ceiling and false ceiling. B is the distance between the floor and false ceiling. Mount flange (6) and ceiling panel (5) are part of the ceiling mount and are only shown here for information.
PAGE 11
New installation of S8 / S 81 ceiling mount 9 8 A 150 45 mm / 1.8T 75 75mm / 3T 100 mm / 3.9T 1 2 3 620 mm / 24.4T 7 6 5 (1393 lbf) (7007 lbf.ft) B 4 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 12
New installation of S8 / S 81 ceiling mount Installation position in the OR The optimum installation position of the ceiling anchor plate is dependent on the required position of the operating table in the OR. The following overview shows the ceiling mounts in their optimum operating positions. We recommend installing the ceiling anchor plate above the area of the patients' feet. Alternatively, the ceiling anchor plate can be installed laterally to the operating table.
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New installation of S8 / S 81 ceiling mount S8 S81 1 2 1250 ± 100 mm 49.2 ± 3.9T 1500 ± 200 mm 59.1 ± 7.9T 1500 ± 200 mm 59.1 ± 7.9T 1250 ± 100 mm 49.2 ± 3.9T 3 4 5 5 1 : 50 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 14
New installation of S8 / S 81 ceiling mount Distance from floor 1 Distance from floor We recommend different distances from the floor, depending on the discipline involved. e ENT 1,650 mm (65") e ophthalmology 1,800 mm (70.9") e reconstructive and plastic surgery 1,800 mm (70.9") e others 1,650 mm (65") M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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ca. 1800 mm ca. 70.9T S8 1 2650 - 3500 mm 104.3 - 137.8T 2800 - 3300 mm 110.2 - 129.9T New installation of S8 / S 81 ceiling mount S81 1 : 50 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 16
New installation of S8 / S 81 ceiling mount Operating position The ceiling mounts are shown in a typical operating position. The angle between the microscope arm and the carrier arm is 90°. At this angle, minimum effort is required for horizontal movement of the surgical microscope.
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New installation of S8 / S 81 ceiling mount S8 S81 1350 mm / 53.1T 1600 mm / 63T 2 1 S8 250 mm / 9.8T 1100 mm / 43.3T (S8) 850 mm / 33.5T (S81) 3 1400 mm / 55.1T (S8) 1150 mm / 45.3T (S81) 4 50 mm / 2T 1 : 50 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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New installation of S8 / S 81 ceiling mount Top view 1 S8 normal installation 2 S81 normal installation If, due to other installations, the space available on the ceiling is not sufficient for normal installation, you can use installation method 3 or 4 as an alternative. M-30-1382-en 3 S8 installation in cramped conditions The mount flange is installed in a position rotated through 180°. Also see page 16. OR illuminators cannot be mounted in this case.
PAGE 19
New installation of S8 / S 81 ceiling mount S8 S81 1 2 1600 mm / 63T 1350 mm / 53.1T S8 1100 mm / 43.3T (S8) 850 mm / 33.5T (S81) 3 1400 mm / 55.1T (S8) 1150 mm / 45.3T (S81) 4 1 : 50 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 20
New installation of S8 / S 81 ceiling mount Operating range of the ceiling mount S8 ceiling mount The operating range specified here applies to normal installation. For installation in cramped conditions, the dimensions shown on page 16 and page 18 can be used to determine the operating range of the ceiling mount. M-30-1382-en 1 Pivot axis 1 2 Pivot axis 2 3 Operating range for the surgical microscope S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 21
New installation of S8 / S 81 ceiling mount S8 1 2 1250 ± 500 mm / 49.2 ± 19.7T 250 mm / 9.8T 3 1 : 20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 22
New installation of S8 / S 81 ceiling mount S81 ceiling mount The operating range specified here applies to normal installation. For installation in cramped conditions, the dimensions shown on page 16 and page 18 can be used to determine the operating range of the ceiling mount. M-30-1382-en 1 Pivot axis 1 2 Pivot axis 2 3 Operating range for the surgical microscope S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 23
New installation of S8 / S 81 ceiling mount S81 1 2 1000 ± 400 mm 39.4 ± 15.7T 250 mm / 9.8T 3 1 : 20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 24
New installation of S8 / S 81 ceiling mount On-site preparations Customer's responsibilities Note: Zeiss service staff can install the ceiling mount only if all points of the following checklist applicable to the relevant installation conditions have been fulfilled. The actual load on the ceiling depends on a large number of different factors, which must be determined in detail by a structural engineer on a case-to-case basis: see "Constructional requirements for ceiling mounts" on page 29.
PAGE 25
New installation of S8 / S 81 ceiling mount Warning! g If an existing ceiling anchor plate or intermediate piece must be exchanged, never re-use the old anchors. New anchor holes must be drilled. When calculating the effective strength of the new anchors, the structural engineer must take into account the weakening effect of the old holes in the ceiling. Planning the installation M-30-1382-en g Inspect the mounting components supplied for completeness and damage.
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New installation of S8 / S 81 ceiling mount Building vibrations The on-site requirements also include the low-vibration design of the ceiling in the OR. This must be taken into account right during the planning phase for the ceiling mount. The following information primarily refers to the ceiling mount, but it can also be applied to a wall mount or floor stand.
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New installation of S8 / S 81 ceiling mount Due to the large number of parameters involved and the variety of potential building/ceiling mount constellations, Carl Zeiss Surgical is unable to give an absolute guarantee for the vibration-free suspension of the ceiling mount, even if the building meets the applicable ISO standards. However, it is highly improbable that constant vibrations are transferred to the ceiling mount if all requirements regarding vibrations in the OR ceiling are met. e Max.
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New installation of S8 / S 81 ceiling mount Customer's preparatory responsibilities, overview e Mounting of the pre-installation set. e Installation and connection of the systems's power cables on the preinstallation set. e The power line of the ceiling mount must be protected by a 1-pole automatic circuit breaker (230 V: 10 A, 115 V: 20 A) or a 1-pole slo-blo fuse (230 V: 10 A, 115 V: 20 A). The fusing must be installed in the phase wire.
PAGE 29
New installation of S8 / S 81 ceiling mount Constructional requirements The actual load on the ceiling depends on a large number of different factors. The requirements to be met by the ceiling or substructure result from the addition of perpendicular forces and torques produced by the suspension system and accessories. These are the forces to be transmitted into the structural ceiling via the ceiling anchors. The column must be aligned in a vertical position (max. deviation ± 0.5°).
PAGE 30
New installation of S8 / S 81 ceiling mount Mounting a pre-installation set on ceilings with air-supply ceiling Caution: If the carrier arm systems are installed in air-supply ceilings, the method of installation must be specifically adapted to the constructional features of the type of air-supply ceiling involved. A false ceiling set is mounted to bridge the distance between the structural ceiling and the non-structural false ceiling.
PAGE 31
New installation of S8 / S 81 ceiling mount 1 2 3 A 4 S 5 6 Z 7 8 9 M 1 2 3 4 6 5 7 8 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 32
New installation of S8 / S 81 ceiling mount M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 33
New installation of S8 / S 81 ceiling mount Planning the electrical installation The power lines on the site of installation must be run up to the interface plate. In addition, the potential equalization lines must be run to the terminals on the interface plate. Warning! e The planning, execution and inspection of the on-site electrical installations must be performed by expert electrical technicians and officially registered electrical firms.
PAGE 34
New installation of S8 / S 81 ceiling mount Installing the conduits The wiring can be run either above the false ceiling or in conduits installed in the structural ceiling. There are two options for the installation of conduits in the structural ceiling. e The exit of the conduits is positioned beside ceiling anchor plate (8). e The exit of the conduits is positioned at the center of ceiling anchor plate (8). The conduits have an internal diameter of 22 to 50 mm (0.9 - 2").
PAGE 35
New installation of S8 / S 81 ceiling mount Connection of SpeedFokus AF Note: g Determine the exact length between the Speedfokus AF connection and the CCU+ monitor. If the cable length exceeds 10 m (394"), a signal amplifier is required for the SpeedFokus AF. The signal amplifier requires 110 - 230 V line power. 1-7 M-30-1382-en 8 1-7 S8 / S81 Ceiling Mounts 9 Issue 12.0 Printed on 19. 11.
PAGE 36
New installation of S8 / S 81 ceiling mount Mounting the wall socket Note: e We recommend mounting wall socket (3) on the wall located behind the surgeon. Height approx. 1.4 m (55.1"). e Please also note the chapter "Installing the conduits" on page 34.
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New installation of S8 / S 81 ceiling mount 6 6 1 2 4 1400 mm / 55.1T 3 5 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 38
New installation of S8 / S 81 ceiling mount On-site electrical installation The power lines on the site of installation must be run up to the interface plate. In addition, the potential equalization lines must be run to the terminals on the interface plate. Warning! e The planning, execution and inspection of the on-site electrical installations must be performed by expert electrical technicians and officially registered electrical firms.
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New installation of S8 / S 81 ceiling mount B L1 L2 PE L1 L2 PE C L1 L2 PE L1 L2 PE A A D G E 6 PE 5 PE D PE 7 PE 8 4 PE PE 1 3 PE PE 2 H F I G M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 40
New installation of S8 / S 81 ceiling mount Checking the power connection Caution: The ceiling mount can be set at two points to the rated voltage used in the country of destination: e Transformer terminal on interface plate. Settings: 100 - 115 - 230 V e Power supply unit Settings: 115 - 230 V The correctness of the factory-adjusted setting is checked by our service team during first-time installation.
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New installation of S8 / S 81 ceiling mount M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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New installation of S8 / S 81 ceiling mount Planning the mechanical installation Mounting the pre-installation set Note: g Check the installation conditions, in particular with respect to the room height. g Mount the pre-installation set, before the false ceiling is attached. Two installers are required for mounting the pre-installation set. The ceiling anchor plate alone weighs approx. 40 kg.
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New installation of S8 / S 81 ceiling mount mm 1 Inch 605 23.8 517 20.4 25 1.0 Ø400 Ø15.7 Ø560 Ø22.0 Ø26 Ø1.0 2 4 3 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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New installation of S8 / S 81 ceiling mount Mounting the spacers g Mount eight spacers (2) in the ceiling anchor plate (1). g Firmly tighten the spacers (2) using a torque wrench with a 55 mm (2.2") fork wrench bit. Apply a torque of 120 Nm. g Adjust the length of the stud bolts (3) in such a way that the distance between the lower surface of the false ceiling and the lower edge of the stud bolt is 75 mm (3"). Note: The mount flange (4) is only shown here for information.
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New installation of S8 / S 81 ceiling mount Mounting the interface plate Note: The connector for potential equalization (1) and the terminals for power line (2) are provided on interface plate (3). g Check whether interface plate (3) corresponds to the drawing supplied with the pre-installation set (reference no.). g Remove nuts M16 (SW 24) (5) from all stud bolts. g Slide interface plate (3) on the stud bolts in such a way that one side is parallel to the nearest wall.
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New installation of S8 / S 81 ceiling mount 300 mm (11.8") ceiling panel extension Ceiling panel extension (1) is required if the distance between the structural ceiling and the false ceiling (i.e. dimension "A" in the order forms) is clearly shorter than 200 mm (7.9"), i.e. < 190 mm (<7.5"). In this case, ceiling panel (2) alone will not suffice to completely cover pre-installation set (3). Ceiling panel extension (1) cannot enclose interface plate (5).
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New installation of S8 / S 81 ceiling mount Confirmation of the structural calculation and execution of installation Sales order no.: ........................................................................................... Customer address / Delivery address: ........................................................................................... ........................................................................................... ........................................................
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New installation of S8 / S 81 ceiling mount Ordering data S8 ceiling mount for ORs with false ceilings, ordering data Note: Please note that the relevant dimensions have to be entered in the following drawing for each purchase order. g Enter the data and enclose a copy of the drawing with your purchase order. Description Cat.No.
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New installation of S8 / S 81 ceiling mount A= mm Dimensions in inches: " min 7.9", max 31.5" B B= " min 110.2", max 129.9" M-30-1382-en S8 / S81 Ceiling Mounts min 200 mm max 800 mm A min 2800 mm max 3300 mm mm Order sheet for S8 ceiling mount in ORs with false ceilings Issue 12.0 Printed on 19. 11.
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New installation of S8 / S 81 ceiling mount M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 51
New installation of S8 / S 81 ceiling mount S8 ceiling mount for ORs without false ceilings, ordering data You must order the ceiling mount using the following order sheet only if the OR does not provide a false ceiling. If the OR does not provide a false ceiling, you will need a cover for the preinstallation set (1078-181). You can order the cover for the pre-installation set as a kit (1139-023). M-30-1382-en Description Cat.No.
PAGE 52
New installation of S8 / S 81 ceiling mount Note: Please note that the relevant dimensions have to be entered in the following drawing for each purchase order. g Enter the data and enclose a copy of the drawing with your purchase order. H Room height Distance from the floor to the structural ceiling. g I You must exactly measure this height.
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New installation of S8 / S 81 ceiling mount Order sheet for S8 ceiling mount in ORs without false ceilings 1 F 2 3 4 Length of pre-installation set to be ordered: mm A = H - I - 45 mm mm A= min 200 mm, max 800 mm Dimensions in inches: mm H I H= " I = " Length to which the cover must be cut: Length of pre-installation set to be ordered: F = H - I - 52 mm A = H - I - 1.8" F= A= " mm min 197 mm, max 800 mm min 7.9", max 31.
PAGE 54
New installation of S8 / S 81 ceiling mount S81 ceiling mount for ORs with false ceilings, ordering data Note: Please note that the relevant dimensions have to be entered in the following drawing for each purchase order. g Enter the data and enclose a copy of the drawing with your purchase order. Description Cat. No.
PAGE 55
New installation of S8 / S 81 ceiling mount A min 200 mm max 800 mm mm Order sheet for S81 ceiling mount in ORs with false ceilings Column length (ordered length): D = B - C - 810 mm mm D= D min. 40 mm, max. 800 mm*) mm *) Recommendation: max. 600 mm, see note on page 54. Dimensions in inches: A= " mm C min. 7.9", max. 31.5" B= " C= " B Column length: D = B - C - 31.9t D= " min. 1.6t, max. 31.5t *) *) Recommendation: max. 23.6", see note on page 54.
PAGE 56
New installation of S8 / S 81 ceiling mount M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 57
New installation of S8 / S 81 ceiling mount S81 ceiling mount for ORs without false ceilings, ordering data You must order the ceiling mount using the following order sheet only if the OR does not provide a false ceiling. If the OR does not provide a false ceiling, you will need a cover for the preinstallation set (1078-181). You can order the cover for the pre-installation set as a kit (1139-023). M-30-1382-en Description Cat.No.
PAGE 58
New installation of S8 / S 81 ceiling mount Note: Please note that the relevant dimensions have to be entered in the following drawing for each purchase order. g Enter the data and enclose a copy of the drawing with your purchase order. Caution: Use the following principle for planning the installation of the S81 ceiling mount: Keep the ordered length (A) of the pre-installation set as short as possible and select a longer column length (D) as required.
PAGE 59
New installation of S8 / S 81 ceiling mount Order sheet for S81 ceiling mount in ORs without false ceilings A 1 F 2 3 4 mm D Dimensions in inches: A= H " A= mm min 7.9", max 31.5" C C= " H= " Column length, ordered length (D): D = H - A - C - 810 mm D = H - A - C - 31.9" *) min. 40 mm, max. 800 mm*) *) Recommendation: max. 23.6", see note on page 58. 5 *) Recommendation: max. 600 mm, see note on page 58.
PAGE 60
New installation of S8 / S 81 ceiling mount M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 61
Accessory interface Accessory interface M-30-1382-en Accessory interface 62 Coupling of the Zeiss system with accessories from other manufacturers 62 Installation position 63 Mount flange and ceiling panel 64 Mount flange (flange plate) 66 Configuration example: mount flange with flange tube 67 Pre-installation set 68 Customer's responsibilities 69 Electrical connections for accessory modules 71 Confirmation of the structural calculation and execution of installation 73 S8 / S81 C
PAGE 62
Accessory interface Accessory interface Next to the flange area for the carrier arm of the ceiling mount, the mount flange also features a flange area for an accessory carrier. This is the accessory interface designed as a hole circle, see page 66. This accessory interface permits you to mount an accessory carrier e.g. for OR illuminators, supports, monitor brackets, trays for video systems or similar devices.
PAGE 63
Accessory interface Installation position Caution: When defining the positions and ranges of movement of the accessory equipment, please pay attention to the geometry of the respective ceiling mount and to the risk of collisions. For the dimensions, please see: e illustration on page 7 for S8 ceiling mount. e illustration on page 8 for S81 ceiling mount. Note: The mount flange is usually installed 45 mm (1.8") below the false ceiling.
PAGE 64
Accessory interface Mount flange and ceiling panel The S8 or S81 ceiling mount is secured with mount flange (1) on the preinstallation set already installed in the ceiling. In addition to the flange area for the carrier arm of the ceiling mount, the mount flange also features a flange area for an accessory carrier e.g. for attaching an OR illuminator and/or monitor bracket. The mount flange is part of the ceiling mount and is included in its delivery package.
PAGE 65
Accessory interface 1 2 2 3 4 5 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 66
Accessory interface Mount flange (flange plate) 1 Accessory interface (flange area for an accessory carrier) with 6 tapped holes M12 in a hole circle of 270 mm (10.6") dia. Accessories (illuminators, monitor bracket etc.) can be mounted here using an accessory carrier, e.g. a flange tube. 2 Hole circle with 8 bores of 17 mm (0.7") dia. This is the interface for the pre-installation set. The hole circle is used to mount the flange on the stud bolts of the pre-installation set.
PAGE 67
Accessory interface Configuration example: mount flange with flange tube 1 Mount flange 2 Ceiling panel Only one piece of the ceiling panel is shown. 3 Flange tube (example) A flange tube of this type can be used for mounting accessories (illuminators, monitor mount, etc.). 4 Upper part of the carrier arm The upper part of the carrier arm of the S8 and S81 ceiling mounts consists of a square tube.
PAGE 68
Accessory interface Pre-installation set 1 Stud bolt 2 Spacers 3 Ceiling anchor plate 4 Floor 5 Ceiling panel 6 Mount flange 7 False ceiling 8 Interface plate 9 Structural ceiling 10 Dimension A is the distance between the structural ceiling and false ceiling. Mount flange (6) and ceiling panel (5) are part of the ceiling mount and are only shown here for information. They are not included in the pre-installation set. 9 8 A 150 45 mm / 1.8T 75 75mm / 3T 100 mm / 3.
PAGE 69
Accessory interface Customer's responsibilities Note: Zeiss service staff can install the ceiling mount only if all points of the following checklist applicable to the relevant installation conditions have been fulfilled. The actual load on the ceiling depends on a large number of different factors, which must be determined in detail by a structural engineer on a case-to-case basis: see "Constructional requirements for ceiling mounts" on page 29.
PAGE 70
Accessory interface Forces and torques Warning! The structural engineer must ensure in each individual case that the structural ceiling has a sufficient load capacity for the forces and torques listed below. He must also take into account any additional loads on the ceiling and add an appropriate safety margin, and must observe the applicable national codes and regulations.
PAGE 71
Accessory interface Electrical connections for accessory modules The power supply for the electrical accessory components can be connected to connectors "A" on the interface plate (connectors for OR illuminators, terminal blocks B and C). On-site requirements for the connection of accessories g Route the power lines in the building up to the interface plate. g Route any required control lines and/or monitor connections in the building up to the interface plate.
PAGE 72
Accessory interface Key A Connectors for OR illuminators B Terminal 1 for OR illuminator 1 Maximum terminal cross section = 16 mm2 (AWG 6) C Terminal 2 for OR illuminator 2 Maximum terminal cross section = 16 mm2 (AWG 6) For details of the other terminals, see the section "On-site electrical installation", page 38. A B L1 L2 PE L1 L2 PE C L1 L2 PE L1 L2 PE A M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 73
Accessory interface Confirmation of the structural calculation and execution of installation Sales order no.: ........................................................................................... Customer address / Delivery address: ........................................................................................... ........................................................................................... ................................................................................
PAGE 74
Accessory interface M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 75
Discipline-specific installation positions Discipline-specific installation positions M-30-1382-en Installation positions for ophthalmology and ENT 77 Installation position for P&R, Hand 90 Installation position for Neuro, Spine, Uro and Gyn 93 S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 76
Discipline-specific installation positions The various surgical disciplines and on-site conditions require different installation positions of the S8 and S81 ceiling mounts. This chapter describes a number of recommended installation positions of the S8 and S81 ceiling mounts for different surgical disciplines. Note: In unfavorable on-site conditions, the recommended installation positions must be changed appropriately.
PAGE 77
Discipline-specific installation positions Installation positions for ophthalmology and ENT The S8 or S81 ceiling mount is used for ophthalmology and ENT. Recommendations for ophthalmology Preferred installation position for ophthalmology The S8 or S81 ceiling mount is positioned above the patient's foot area (centered relative to the operating table).
PAGE 78
Discipline-specific installation positions Preferred installation position for ophthalmology and ENT S8 ceiling mount positioned above the patient's foot area (centered relative to the operating table). Flange area for accessory carrier (2) in outward position. R 1 R 750 68 m .9 m T S8 R 75 0 R 29 mm .5T 1 2 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 79
Discipline-specific installation positions Preferred installation position for ophthalmology and ENT S8 ceiling mount positioned above the patient's foot area (centered relative to the operating table). Flange area for accessory carrier (2) in inward position. R 1 R 7 50 68 m .9 m T S8 R7 50 R 2 mm 9 .5 T 2 1 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 80
Discipline-specific installation positions Preferred installation position for ophthalmology and ENT S81 ceiling mount positioned above the patient's foot area (centered relative to the operating table). Flange area for accessory carrier (2) in outward position. S81 m m 0 0 .1T 14 5 5 R R R 600 m R 23.6 m T 1 2 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 81
Discipline-specific installation positions Preferred installation position for ophthalmology and ENT S81 ceiling mount positioned above the patient's foot area (centered relative to the operating table). Flange area for accessory carrier (2) in inward position. R 14 R 00 55 m .1 m T S81 R 600 mm R 23.6T 2 1 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 82
Discipline-specific installation positions Alternative installation position for ophthalmology S8 ceiling mount positioned laterally to the patient (centered relative to the patient's head). Flange area for accessory carrier (2) in outward position. S8 1 R 75 0m m R 29 .5t R R1 75 0m 68 .9T m mm 750 1 R t 8. 9 R6 0 mm R 75 .5T R 29 2 1 2 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 83
Discipline-specific installation positions Alternative installation position for ophthalmology S8 ceiling mount positioned laterally to the patient (centered relative to the patient's head).Flange area for accessory carrier (2) in inward position. S8 R R 2 68 50 .9 T m m 2 1 m .5 .5 29 75 m 29 R 0 0 75 R T R m m mm 0 5 t 17 . 9 R R 68 t R 1 17 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 84
Discipline-specific installation positions Alternative installation position for ophthalmology S81 ceiling mount positioned laterally to the patient (centered relative to the patient's head). Flange area for accessory carrier (2) in outward position. S81 R1 40 0m R m 55 .1T m 0m R 60 3.6t R2 R 14 00 m R 55 2 m . 1t 1 m 00 m R6 3 .6 t R2 1 2 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
PAGE 85
Discipline-specific installation positions Alternative installation position for ophthalmology S81 ceiling mount positioned laterally to the patient (centered relative to the patient's head). Flange area for accessory carrier (2) in inward position. S81 1 2 2 1 R1 40 0m m R5 m 0m 0 5.1 4 T R 1 55.1t R R6 00 R 2 mm 3.6 t mm 00 T 6 R 23. 6 R M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Alternative installation position for ENT S8 ceiling mount positioned behind the patient's head. Flange area for accessory carrier (2) in outward position. S8 2 R 75 0 R T .5 m 29 m 1 mm 750 R1 T 8 .9 R6 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Alternative installation position for ENT S8 ceiling mount positioned behind the patient's head. Flange area for accessory carrier (2) in inward position. 1 S8 2 R 7 R 50 29 m .5 m T R mm 50 T 17 8. 9 6 R M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Alternative installation position for ENT S81 ceiling mount positioned behind the patient's head. Flange area for accessory carrier (2) in outward position. 2 S81 1 R 60 R 0m 23 .6T m R m m 00 14 5.1T 5 R M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Alternative installation position for ENT S81 ceiling mount positioned behind the patient's head. Flange area for accessory carrier (2) in inward position. S81 1 R6 00 R 2 mm 3.6 T 2 R 14 00 R m .1 m 55 T M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Installation position for P&R, Hand The S8 ceiling mount is used for P&R and hand surgery. The installation positions recommended in this chapter are also suitable for the following applications: e ENT e Neurology e Urology e Oral and maxillofacial e Spine (limited suitability). Note: In P&R surgery, one or the other of the patient's hand may sometimes be difficult to reach.
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Discipline-specific installation positions Recommended installation position for P&R, Hand S8 ceiling mount positioned laterally to the operating table, approximately midway along the table. Flange area for accessory carrier (2) in outward position. Preferable if OR illuminators are mounted separately. S8 2 1 1 0 mm R 75 .5T R 29 m 0m 5 7 t R 1 6 8 .9 R R 75 0m R 29 m .5t R1 7 R 50 m 68 .9T m M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Recommended installation position for P&R, Hand S8 ceiling mount positioned laterally to the operating table, approximately midway along the table. Flange area for accessory carrier (2) in inward position. Preferable if OR illuminators are mounted on the flange tube. S8 m 0mT 5 7 .9 R 1 68 R T m .5 0 29 75 R R m 0m 75 9.5t 2 R m R 1 2 m 0mt 5 17 .9 R R 68 2 1 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Installation position for Neuro, Spine, Uro and Gyn The S8 ceiling mount is used for the disciplines of neurology, spine, urology and gynecology. The installation positions recommended in this chapter are also suitable for ENT, with certain restrictions. Key for the following drawings M-30-1382-en 1 Pivot point of the ceiling mount 2 Flange area for an accessory carrier S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Recommended installation position for Neuro, Spine, Uro and Gyn S8 ceiling mount positioned laterally to the operating table, approximately midway along the table. Flange area for accessory carrier (2) in outward position. S8 2 R 7 R 50 29 mm .5 t mm 50 t 7 R 1 68.9 R R 17 R 50 6 8 mm .9T mm 0 5 R7 T 9.5 R2 1 1 2 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions Recommended installation position for Neuro, Spine, Uro and Gyn S8 ceiling mount positioned laterally to the operating table, approximately midway along the table. Flange area for accessory carrier (2) in inward position. Preferable if OR illuminators are mounted on the flange tube. 1 S8 2 R 1 R 750 68 m .9 m T mm 50 t 7 R 1 68.9 R mm 50 T 7 R 29.5 R m m 0 75 9.5t R 2 R 2 M 1:20 1 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Discipline-specific installation positions M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Installation on an existing substructure Installation options 99 Working ranges 99 Mounting options 100 Adapter plate (1071-924) 100 Installation on an intermediate piece of S23 or EMD2 102 Mounting the adapter plate in an offset position 102 Mounting the adapter plate in a centered position 106 Installation on an existing ZDK intermediate piece 110 Mounting electrical components on the mounting bracket 110 Installation on ceiling track mount
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Installation on an existing substructure M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Installation options If certain requirements are met, the S8 and S81 ceiling mounts can be installed on existing substructures provided for the S23, EMD2, S5, S51, S6 or S61 ceiling mount. A special mounting kit is available for installing the S8 and S81 ceiling mounts on existing substructures (pre-installation sets of earlier ceiling mounts). A major part of the special mounting kit is the adapter plate.
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Installation on an existing substructure Mounting options Using the adapter plate, the S8 or S81 ceiling mount can be mounted on: e existing intermediate piece (305658-0000.000) of an S23 or EMD2 ceiling mount, with the adapter plate in a laterally offset position and the electrical components mounted on the mounting bracket. e existing intermediate piece (305658-0000.
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Installation on an existing substructure 1 2 2 t = 20 mm (0.8T) M-30-1382-en S8 / S81 Ceiling Mounts mm Inch mm Inch Ø14 Ø0.55 250 9.8 Ø15 Ø0.6 500 19.7 Ø270 Ø10.6 90 3.5 Ø160 Ø6.3 123 4.8 Ø440 Ø17.3 150 5.9 120 4.7 275 10.8 140 5.5 550 21.7 Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Installation on an intermediate piece of S23 or EMD2 Mounting the adapter plate in an offset position Adapter plate mounted with a 90 mm (3.5") lateral offset The following two illustrations show an adapter plate mounted with a 90 mm (3.5") lateral offset. The working range for the surgical microscope is located between the circles shown in dashed lines.
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Installation on an existing substructure Working range of the S81 ceiling mount with a 90 mm (3.5") lateral offset of the adapter plate 1 Pivot axis The radii of the working range R = 600 mm (23.6") and R = 1,400 mm (55.1") refer to this pivot axis. S81 1 R 6 R 00 23 m .6 m T 990 mm / 39T mm 400 1 R 5.1T R5 M 1:20 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Adapter plate mounted with a lateral offset and electrical components mounted on the mounting bracket Note: The mounting bracket can only be used to mount the electrical components on intermediate piece (1) if intermediate piece (1) has a clearance of at least 310 mm (12.2"). 1 Intermediate piece of S23 or EMD2 ceiling mount (305658-0000.000) 2 False ceiling 3 Adapter plate 4 Electrical components mounted on mounting bracket.
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Installation on an existing substructure 1 5 min. 310 mm / 12.2" 4 100 mm 3.9" 1.8" 45 mm min. 50 mm min. 2.0" 2 100 (50) mm 3.9 (2.0)" 3 M-30-1382-en 240 (200) mm 9.4 (7.9)" S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Mounting the adapter plate in a centered position Electrical components mounted on the mounting bracket Note: The mounting bracket can only be used to mount the electrical components on intermediate piece (1) if intermediate piece (1) has a clearance of at least 310 mm (12.2"). If necessary, the electrical components can also be mounted on adapter plate (3). 1 Intermediate piece of S23 or EMD2 ceiling mount (305658-0000.
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Installation on an existing substructure 1 4 min. 310 mm / 12.2" 5 100 mm 3.9" 1.8" 45 mm min. 50 mm min. 2.0" 2 150 mm 5.9" 3 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Electrical components mounted on the adapter plate Note: The electrical components can only be mounted on adapter plate (3) if the clearance between intermediate piece (1) and adapter plate (3) is at least 108 mm (4.3"). If necessary, the electrical components can also be mounted at the side of intermediate piece (1) using the mounting bracket. 1 Intermediate piece of S23 or EMD2 ceiling mount (305658-0000.
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Installation on an existing substructure 1 4 100 mm 3.9" 1.8" 45 mm min. 108 mm min. 4.3" 2 150 mm 5.9" 3 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Installation on an existing ZDK intermediate piece The ZDK intermediate piece (305942-9103.000) was used to install the S5, S51, S6 and S61 ceiling mounts. Mounting electrical components on the mounting bracket Note: The mounting bracket can only be used to mount the electrical components on intermediate piece (1) if intermediate piece (1) has a clearance of at least 310 mm (12.2"). Otherwise, the electrical components can also be mounted on adapter plate (3).
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Installation on an existing substructure 1 min. 310 mm / 12.2" 4 100 mm 3.9" 1.8" 45 mm min. 50 mm min. 2.0" 2 3 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Electrical components mounted on the adapter plate Note: The electrical components can only be mounted on adapter plate (3) if the clearance between intermediate piece (1) and adapter plate (3) is at least 108 mm (4.3"). If necessary, the electrical components can also be mounted on the side of intermediate piece (1) using the mounting bracket (1124-211). 1 ZDK intermediate piece (305942-9103.
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Installation on an existing substructure 1 4 100 mm 3.9" 45 mm / 1.8" min. 108 mm min. 4.3" 2 3 M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Installation on ceiling track mount You can install the S81 ceiling mount on an existing ceiling track mount. The S8 ceiling mount cannot be installed on a ceiling track mount. The following is required for installing an S81 ceiling mount on an existing ceiling track mount: e Kit for mounting S8/S81 CM on existing ceiling anchor plate (1120925) e and, in addition, the "Kit for mounting S81 on ceiling track mount" (1144-462).
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Installation on an existing substructure 300 mm (11.8") ceiling panel extension Ceiling panel extension (1) is required to completely cover any intermediate pieces of the S23, EMD2, S5, S51, S6 or S61 ceiling mount protruding from the false ceiling. To allow this, a 300 mm (11.8") ceiling panel extension and the relevant mounting instructions (1177-632) are included in each "Kit for mounting S8/S81 CM on existing ceiling anchor plate" (1120-925). An installer will cut the 300 mm (11.
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Installation on an existing substructure On-site preparations Customer's responsibilities Note: Zeiss service staff can install the ceiling mount only if all points of the following checklist applicable to the relevant installation conditions have been fulfilled. Caution: g Obtain the structural verification for an existing substructure from a structural engineer, i.e. make sure that the engineer confirms the effective strength of the existing anchors.
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Installation on an existing substructure Warning! g If an existing flange plate or intermediate piece must be exchanged, never re-use the old anchors. New anchor holes must be drilled. When calculating the effective strength of the new anchors, the structural engineer must take into account the weakening effect of the old holes in the ceiling. Planning the installation M-30-1382-en g Inspect the mounting components supplied for completeness and damage.
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Installation on an existing substructure Constructional requirements The actual load on the ceiling depends on a large number of different factors. The requirements to be met by the ceiling or substructure result from the addition of perpendicular forces and torques produced by the suspension system and accessories. These are the forces to be transmitted into the structural ceiling via the ceiling anchors. The column must be aligned in a vertical position (max. deviation ± 0.5°).
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Installation on an existing substructure Confirmation of the structural calculation and execution of installation Sales order no.: ........................................................................................... Customer address / Delivery address: ........................................................................................... ........................................................................................... ..........................................................
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Installation on an existing substructure M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure Ordering data Mounting an S8/S81 ceiling mount on an existing intermediate piece Description Cat.No. Kit for mounting an S8/S81 CM on existing ceiling anchor plate 1120-925 The mounting kit (1120-925) includes: e adapter plate (1071-924) e mounting bracket (1124-211). e 300 mm (11.
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Installation on an existing substructure Mounting an S81 ceiling mount on an existing ceiling track mount Note: Please note that the relevant dimensions have to be entered in the following drawing for each purchase order. g Enter the data and enclose a copy of the drawing with your purchase order. Description Cat.No.
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Installation on an existing substructure Order sheet for S81 ceiling mount on ceiling track mount Column length: D = B - C - 910 mm mm D= min 40 mm, max 800 mm mm mm D C B Dimensions (inches): B= " C= " Column length: D = B - C - 35.8t D= " min 1.6t, max 31.5t M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Installation on an existing substructure M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Index Index Numerics 300 mm ceiling panel extension (1177-632) 115 A Accessories from other manufacturers, coupling with Zeiss system 62 Accessories on OPMI, cable installation 34 Accessory components, power supply 71 Accessory interface 62 Adapter plate 99, 100 Adapter plate (1071-924) 115, 121, 122 Adapter plate mounted in centered position 106 Adapter plate, offset 102 B Blind cover 64 Building vibrations 26 C Ceiling anchor plate 10 Ceiling anchor plate, installation positions 12 Ceiling anchor pl
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Index Electrical connections for accessory modules 71 Electrical installation, on site 38 EMD2 and S2 ceiling mounts 99 ENT, alternative installation position 86, 87, 88, 89 Execution of installation, confirmation of 47, 73, 119 F Flange area for accessory carrier 66 Flange area for ceiling mount 66 Forces 10 Forces and torques 29, 70, 118 G Gynecology, recommended installation positions 93 H High-current connectors 38, 72 Hole circle 100 Hole circle with 8 bores of 17 mm dia.
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Index Mounting bracket (1124-211) 121, 122 Mounting kit (1120-925) 121, 122 Mounting kit, special 99 Mounting options 100 Mounting the spacers 44 N Neurology, recommended installation positions 93 O On-site conditions 76 On-site electrical installation 38 On-site preparations 24, 116 Operating position 16 Operating range for surgical microscope 20, 22 Operating range of ceiling mount 20 Ophthalmology and ENT, preferred installation position 78, 79, 80, 81 Ophthalmology, alternative installation positi
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Index Scale, same as layout plan 76 Signature, confirm by 47, 73, 119 Spacers 10 Structural calculation 47, 73, 119 Structural calculation, confirmation of 47, 73, 119 Structural ceiling 10 Structural engineer 47, 73, 119 Stud bolt 10 Substructure, produced on-site 47, 73, 119 Substructures, existing 99 T Technical data 7 Torque 29 Torques 10 Transparent film 76 Turning the operating table 90 TV, cable installation 34 U Upper part of carrier arm 64 Urology, recommended installation positions 93 V Vibr
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M-30-1382-en S8 / S81 Ceiling Mounts Issue 12.0 Printed on 19. 11.
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Carl Zeiss Surgical GmbH A Carl Zeiss Meditec Company 73446 Oberkochen Germany M-30-1382-en Fax: ++49 (0) 7364-20 48 23 Email: surgical@meditec.zeiss.com Internet: www.meditec.zeiss.