Product Manual
INSTALLATION
1.Slide out the Bung Nut from the Suction Tube & screw it into the 2” drum plug opening on the drum
2.Loosen the ring nut on the Bung & carefully insert the pump suction tube through it. Once the Suction tube
touches the bottom of the drum , tighten the Ring Nut
3.Connect the appropriate hose and dispensing gun to the pump outlet. Use a thread sealant to ensure
leak-proof connection
4.With the Air supply turned off, connect the Air line into the air inlet on the pump. An FRL (Filter- Regulator-
Lubricator) unit must be used in the Air supply , before it is connected to the pump
5.Set the Regulator to 85 PSI (6 BAR) or any required inlet pressure , but never more than 150 PSI (10 BAR)
or less than 30 PSI (2 BAR )
DRUM MOUNTING
STUB MOUNTING
1.Depending upon where the pump is to be mounted (on a mobile oil system, tank, wall etc.), Complete the
installation which may be done using the bung or any other means. Make sure pump is securely held & that
there is open space around the pump exhaust
2.Connect the Suction Hose / Tube to the pump inlet , with the other end in the media being pumped. *
3.Connect the appropriate hose and dispensing gun to the pump outlet. Use a thread sealant to ensure
leak-proof connection
4.With the Air supply turned off, connect the Air line into the air inlet on the pump. An FRL (Filter- Regulator-
Lubricator) unit must be used in the Air supply , before it is connected to the pump
5.Set the Regulator to 85PSI (6 BAR) or any required inlet pressure , but never more than 150 PSI (10 Bar)
or less than 30PSI (2 BAR)
GETTING STARTED
Before you start installing the pump, make sure the following are available:
Clean Supply of Air : This is one of the most important for life of your pump. Make sure air quality is very good
with no contaminants / moisture. This can be achieved by installing a Filter Unit in the
air line , before the line is put into the Air inlet port on the Pump
Regulator : Since compressed air may be used at many points in your shop, air pressure in the line
will keep fluctuating. It is important to use an Air Regulator in the Air line which will
maintain constant pressure. Recommended Air Pressure is 6 BAR (85 PSI). Air
Pressure must NEVER increase beyond 150 PSI (10 BAR) as that may cause the pump
to cease. At the same time , it must not fall below 2 BAR( 30 PSI) as it will make
priming difficult
Lubricator : Pump needs constant Lubrication & a Lubricator unit must be installed in the
air line
Suction Tube/ Hose : Required for stub pumps to lift media from drum/tank etc. *
Discharge Hose : It is recommended to use a hose with ½” I.D., with a Working Pressure of not less than
400 PSI (28 BAR). Burst Pressure must be atleast 1000 PSI (70 BAR) or more. Using
a smaller I.D. hose will cause higher pressure loss
Dispensing Gun : Based on your application, you may use a simple Oil Control Handle / Metered gun etc.
Thread Sealant : For applying on all threaded connections
* tube inlet must be fitted with a non return valve / foot valve
OPERATION
1.Remove the smaller drum plug on the drum on which the pump is to be installed (vent the tank).The smaller
plug is used to create equi-pressure inside the drum & must be kept open when using the pump. This
creates the required venting for pump operation
2.Partially open the on/off air valve. Pump will start operating automatically until it gets primed. Once primed ,
the air motor will stop
3.Open the on/off air valve fully
4.Operate the dispensing gun , which will actuate the air motor & pump will start dispensing
5.When not in use & at the end of each day , air supply to the pump must be switched off