Zebra® Z4Mplus/Z6Mplus™ Industrial/Commercial Printer User Guide
Copyright © ZIH Corp. This copyrighted guide and the label printers described herein are owned by Zebra Technologies. All rights are reserved. Unauthorized reproduction of the guide or the software in the label printer may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil liability. IBM® is a registered trademark of IBM Corporation. Adobe® and Acrobat® are registered trademarks of Adobe Systems Incorporated.
Contents Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Proprietary Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix Preface . . . . . . . . .
Contents 2 • Printer Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Unpack and Inspect the Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Report Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents Print a Network Configuration Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Adjust Printhead Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Install Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 4 • Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents A • Data Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Serial Data Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware Control Signal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS-232 Serial Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel Data Port . . . . . . . . .
Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its subsidiaries (“Zebra Technologies”). It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies.
Proprietary Statement The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies could void the user’s authority to operate the equipment. To ensure compliance, this printer must be used with Shielded Communication Cables. Canadian DOC Compliance Statement This Class B digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.
Declaration of Conformity Declaration of Conformity I have determined that the Zebra printers identified as the Z4Mplus/Z6Mplus™-series manufactured by: Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, Illinois 60061-3109 U.S.A. Have been shown to comply with the applicable technical standards of the FCC For Home, Office, Commercial, and Industrial use If no unauthorized change is made in the equipment, and if the equipment is properly maintained and operated. 13163L Rev.
Declaration of Conformity Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _________________________________
Warranty Information Effective December 30, 2002 All new Zebra products are warranted by the manufacturer to be free from defect in material and workmanship. Printers and Related Hardware Products Proof of purchase or shipment date is required to validate the warranty period. The warranty becomes void if the equipment is modified, improperly installed or used, damaged by accident or neglect, or if any parts are improperly installed or replaced by the user.
Warranty Information Printhead Warranty Period Bar code label and receipt printer printheads Plastic card printer printheads 6 months 12 months To qualify for this warranty, the printhead must be returned to the factory or to an authorized service center. Customers are not required to purchase Genuine Zebra Supplies (media and/or ribbons) for warranty qualification.
Warranty Information Zebra’s sole obligation under these warranties is to furnish parts and labor for the repair or possible replacement of products found to be defective in material or workmanship during the warranty period. Zebra may in its discretion issue a credit for any such defective products in such amount as it deems reasonable. Repair Services Zebra repairs are warranted against defects in material and workmanship for 90 days from the date of repair by Zebra.
Warranty Information Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ______________________________________
Preface The Preface discusses the topics and illustrates standards that are used throughout this guide. Contents Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preface Contacts Contacts You can contact Zebra Technologies Corporation, USA at any of the following: Visit us at: http://www.zebra.com Our Mailing Address: Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, Illinois 60061.3109 U.S.A Telephone: +1 847.634.6700 Facsimile: +1 847.913.
Preface Document Conventions Document Conventions The following conventions are used throughout this document to convey certain information: Alternate Color (online only) Cross-references contain hot links to other sections in this guide. If you are viewing this guide online in .pdf format, you can click the cross-reference (blue text) to jump directly to its location. Command Line Examples All command line examples appear in Courier New font.
Preface Related Documents Illustration Callouts Callouts are used when an illustration contains information that needs to be labeled and described. A table that contains the labels and descriptions follows the illustration. Figure 1 provides an example.
1 Introduction This chapter shows the operational controls and location of major components needed in the loading of media and ribbon. Contents Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LCD Display Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Print Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction External View External View Figure 2 shows the outside of the printer. Figure 2 • External View 1 2 3 1 2 3 2 Electronics cover Front panel Media door Z4Mplus/Z6Mplus User Guide 13163L Rev.
Introduction Front Panel Front Panel The front panel keys and lights are shown in Figure 3. Figure 3 • Front Panel Controls and LEDs 2 3 1 4 5 12 6 11 7 10 PAUSE 8 9 1 2 3 4 5 6 7 8 9 10 11 12 13163L Rev.
Introduction Front Panel LCD Display Settings Table 1 shows front panel LCD display settings that you may wish to adjust and what they mean. Refer to Basic Configuration on page 53 for more detailed information on each setting. Table 1 • Front Panel LCD Display Settings 4 LCD Display Meaning/Available Settings PRINTER READY Ready to print labels or to configure the printer. All printer selftests have been performed successfully. DARKNESS The larger the number, the darker the print.
Introduction Front Panel Print Modes You can view the current print mode on the LCD on the front panel of the printer. Refer to Configuration and Calibration LCD Displays on page 57 for more detailed information. Print modes should match the media and printer options chosen. Print mode choices are listed in Table 2. Table 2 • Print Mode Options Mode Printer Option Action Tear-Off Mode (Default setting) Use for most applications. Each label or strip of labels can be torn off after printing.
Introduction Printer Media Compartment Printer Media Compartment Figure 4 shows a simplified view of your printer. Depending on installed options, your printer may look slightly different. Figure 4 • Media Compartment 3 2 1 5 7 1 2 3 4 5 6 7 6 6 4 Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Dancer Label Guide Printhead Open Lever Z4Mplus/Z6Mplus User Guide 13163L Rev.
2 Printer Setup The chapter provides the tasks that you must complete and the issues that you must consider before you load and configure your printer. Contents Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Unpack and Inspect the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Report Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printer Setup Before You Begin Before You Begin Review this checklist, and resolve any issues before you begin setting up your printer. When you are ready, continue with Printer Operation on page 21. Unpack and Inspect Have you unpacked the printer and inspected it for damage? If you have not, see Unpack and Inspect the Printer on page 9. Select a Site Have you selected an appropriate location for the printer? If you have not, see Select a Site for the Printer on page 10.
Printer Setup Unpack and Inspect the Printer Unpack and Inspect the Printer • • • Check all exterior surfaces. Raise the media door, and inspect the media compartment. Save the carton and all packing material in case the printer needs to be shipped. Contact your authorized Zebra reseller for instructions. Report Damage If you discover shipping damage: • Immediately notify the shipping company and file a damage report.
Printer Setup Select a Site for the Printer Select a Site for the Printer Consider the following when selecting an appropriate location for your printer. Select a Surface Select a solid, level surface of sufficient size and strength to accommodate the printer and other equipment (such as a computer), if necessary. The choices include a table, countertop, desk, or cart.
Printer Setup Connect the Printer to a Power Source Connect the Printer to a Power Source Electric Shock Caution • For personnel and equipment safety, always use an approved three-conductor power cord specific to the region or country intended for installation. This cord must use an IEC 320 female connector and the appropriate region-specific threeconductor grounded plug configuration. To connect the printer to a power source, complete these steps: 1.
Printer Setup Connect the Printer to a Power Source • The AC power plug and IEC 320 connector must bear the certification mark of at least one of the known international safety organizations shown in Figure 6. Figure 6 • International Safety Organization Marks + R 12 Z4Mplus/Z6Mplus User Guide 13163L Rev.
Printer Setup Select a Communication Interface Select a Communication Interface The way that you connect your printer to a data source depends on the communication options installed in the printer. Standard interfaces: The RS-232 DB-9 serial data port and the IEEE 1284 compliant bidirectional parallel port. For further information, see Data Connections on page 101. Optional Print Servers: • ZebraNet Wireless Print Server.
Printer Setup Select a Communication Interface Parallel Port Communicating using the parallel port (see Figure 8) does not require special settings. The serial settings do not affect the parallel port. Refer to Parallel Data Port on page 107 for further information. Figure 8 • Communicating Using a Parallel Port Printer 36-pin male Computer PC 25-pin female 25-pin male 10 ft. (3 mm) maximum Cable Requirements Data cables must be fully shielded and fitted with metal or metallized connector shells.
Printer Setup Types of Media Types of Media Your printer is capable of using various forms of media. These include roll and fanfold media (Figure 9) that may be labels or card stock and that may have optional perforations, black marks, or registration holes. The following sections contain descriptions of the various types of media approved for use in your printer.
Printer Setup Types of Media Non-Continuous Media Non-continuous web media refers to individual labels that are separated by a gap, notch, or hole (Figure 10). When you look at the media, you can tell where one label ends and the next one begins. Figure 10 • Non-Continuous Web Media 1 1 2 3 2 3 Hole Label Gap Notch Important • When using media that has holes or notches, position the sensor directly over a hole or notch.
Printer Setup Ribbon Ribbon Ribbon is a thin film that is coated on one side with wax or wax resin, which is transferred to the media during the thermal transfer process. The media determines whether you need to use ribbon and how wide the ribbon must be. When to Use Ribbon Thermal transfer media requires ribbon for printing while direct thermal media does not. To determine if ribbon must be used with a particular media, perform a media scratch test.
Printer Setup Ribbon Adhesive Test If you have labels available, perform the adhesive test to determine which side of a ribbon is coated. This method works well for ribbon that is already installed. To perform an adhesive test, complete these steps: 1. Peel a label from its backing. 2. Press a corner of the sticky side of the label to the outer surface of the roll of ribbon. 3. Peel the label off of the ribbon. 4. Observe the results.
Printer Setup Ribbon 5. Observe the results. Did the ribbon leave a mark on the paper? If the ribbon... Then... Left a mark on the paper Did not leave a mark on the paper The ribbon is coated on the outer surface. The ribbon is likely coated on the inner surface. a. Flip the ribbon over on the paper so the inner side of the ribbon comes in contact with the paper. b. Scratch the outer surface of the unrolled ribbon with your fingernail. c. Lift the ribbon from the paper. d. Observe the results again.
Printer Setup Ribbon Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ ______________________________________
3 Printer Operation If you have completed the tasks and resolved the issues in the checklist in Before You Begin on page 8, follow the instructions in this chapter to load and calibrate your printer and to print configuration labels. Contents Front Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Front Panel Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Printer Operation Front Panel Front Panel The front panel display shows the printer’s operating status and allows you to change settings as needed to work with your media and label formats. The front panel keys and lights are shown in Figure 14. Descriptions for each are located in Table 4 and Table 5.
Printer Operation Front Panel Front Panel Keys Table 4 • Front Panel Keys Key Function FEED Forces the printer to feed one blank label each time the key is pressed. • Printer not printing: one blank label immediately feeds. • Printing: one blank label feeds after the current batch of labels is complete. PAUSE Starts and stops the printing process. • Printer not printing: no printing occurs. (Press PAUSE again to resume printing.) • Printing: printing stops after the current label is complete.
Printer Operation Front Panel Front Panel Lights Table 5 • Front Panel Lights Light Status Indication POWER Off The printer is off or no power is applied. On The printer is on. Off Normal printer operation. On The printer has stopped all printing operations. Flashing The Pause light flashes when initializing FLASH or PCMCIA memory and in Peel-Off Mode when the label is available. Off Normal printer operation (no errors).
Printer Operation Load Roll Media Load Roll Media Tear-Off Mode Tear-Off Mode is the default mode. The printer is set to this mode in the factory. The option is shown in Figure 15. Figure 15 • Tear-Off Mode 3 2 1 8 1 2 3 4 5 6 7 8 7 6 5 4 Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Dancer Label Guide Printhead Open Lever Printed Label To load media in Tear-Off Mode, complete these steps: 1. Press the printhead open lever. The printhead assembly springs up.
Printer Operation Load Roll Media 8. Ensure the media is against the back of the transmissive sensor. Slide in the media guide until it touches, but does not restrict, the edge of the label. 9. Close the printhead assembly. 10. The printer is paused (the Pause light is on), press PAUSE to enable printing. Cutter Mode Cutter Mode requires that the cutter be installed. The option is shown in Figure 16.
Printer Operation Load Roll Media 6. Slide in the media supply guide until it touches, but does not restrict, the edge of the roll. 7. Feed the media under the dancer, through the slot in the transmissive sensor, under the ribbon sensor, and through the cutter module. Caution • The cutter blade is sharp. Do not touch or rub the blade with your fingers. 8. Ensure that the media is against the back of the transmissive sensor.
Printer Operation Load Roll Media Peel-Off Mode This setting works only with the Peel-Off Option installed on the printer. Figure 17 shows the printer with the Peel-Off Option. Figure 17 • Peel-Off Mode 11 101 3 2 1 5 9 7 6 4 8 1 2 3 4 5 6 7 8 9 10 11 Printhead Assembly Transmissive Sensor Media Supply Guide Media Supply Hanger Dancer Media Guide Printhead Open Lever Peel Assembly Label Peel Lever Tear-Off/Peel/Off Bar To load media in Peel-Off Mode, complete these steps: 1.
Printer Operation Load Roll Media 7. Feed the media under the dancer, through the slot in the transmissive sensor, under the ribbon sensor, and through the Peel Assembly. 8. Pull approximately 12 in. (30 mm) of media through the front of the printer. 9. Ensure the media is against the rear of the transmissive sensor. Slide in the media guide until it just touches, but does not restrict, the edge of the media. 10. Pull down the peel lever to open the peel assembly. 11.
Printer Operation Load Roll Media Liner Take-Up Mode The Liner Take-up option must be installed to use this mode. The option is shown in Figure 18.
Printer Operation Load Roll Media 5. Flip up the media supply guide. 6. Slide in the media supply guide until it just touches, but does not restrict, the edge of the media. 7. Feed the media under the dancer, through the slot in the transmissive sensor, and under the ribbon sensor. 8. Pull approximately 18 in. (500 mm) of media through the front of the printer. 9. Remove the labels from the exposed media until only liner remains. 10. Ensure that the media is against the back of the transmissive sensor.
Printer Operation Load Roll Media Liner Removal 1. Pull the liner slide toward you (see inset) until it stops (about a third of the way down the liner take-up spindle). Figure 20 • Removing Liner from Liner Take-Up Spindle Liner Slide Liner Slide Tab 2. Slide the liner from the take-up spindle. Note • The liner slide moves back in place after the liner is removed. 32 Z4Mplus/Z6Mplus User Guide 13163L Rev.
Printer Operation Load Roll Media Rewind/Peel-Off Mode The Rewind option must be installed to use this mode. The option is shown in Figure 21.
Printer Operation Load Roll Media 4. Place the roll of labels on the media supply hanger as shown. 5. Flip up the media supply guide. 6. Slide in the media supply guide until it just touches, but does not restrict, the edge of the media. 7. Feed the labels under the dancer, through the slot in the transmissive sensor, and under the ribbon sensor. 8. Pull approximately 36 in. (900 mm) of label through the front of the printer. 9. Remove the labels from the first 18 in. (450 mm) of media. 10.
Printer Operation Load Roll Media Rewind Mode The Rewind option must be installed to use this mode. The option is shown in Figure 23.
Printer Operation Load Roll Media 5. Flip up the media supply guide. 6. Slide in the media supply guide until it just touches, but does not restrict, the edge of the media. 7. Feed the media under the dancer, through the slot in the transmissive sensor, and under the ribbon sensor. 8. Pull approximately 36 in. (900 mm) of media through the front of the printer. 9. Remove the labels from the first 18 in. (450 mm) of media. 10. Ensure the media is against the back of the transmissive sensor.
Printer Operation Load Roll Media Adjust Media Alignment for Rewind Option The instructions below apply only if the printer has a Rewind option. The liner should be installed flush against the backplate of the rewind spindle to prevent the media/backing from winding too loosely. See Figure 24. Do the adjustments in the order given. Do only what is needed to solve the problem.
Printer Operation Load Fanfold Media Load Fanfold Media Fanfold media feeds through either the bottom or rear access slot. See Figure 25. Figure 25 • Loading Fanfold Media Rear Feed 3 1 2 6 7 4 5 Bottom Feed 3 1 7 1 2 3 4 5 6 7 38 2 6 5 4 Printhead Assembly Transmissive Sensor Label Supply Guide Label Supply Hanger Dancer Label Guide Printhead Open Lever Z4Mplus/Z6Mplus User Guide 13163L Rev.
Printer Operation Load Fanfold Media To load fanfold media, complete these steps: 1. Press the printhead open lever. The printhead assembly springs up. Caution • Ensure that the printhead is fully open and engaged in the upright position. If you fail to latch the printhead, it could fall on your hand during the procedure. 2. Flip down the media supply guide. 3. Slide the media guide as far from the main frame as possible. 4. Pass the fanfold media over the media supply hanger. 5.
Printer Operation Load the Ribbon Load the Ribbon The ribbon supply spindle in your printer is a dual-tension variety. Most applications require the spindle to be in the normal position. The low tension position is recommended only when a wide ribbon is used or if normal tension hampers the ribbon movement. Note • Always use ribbon that is wider than the media. The smooth liner of the ribbon protects the printhead from wear. For direct thermal printing, do not load ribbon in the printer.
Printer Operation Load the Ribbon Figure 27 • Ribbon Spindle—Normal and Low Tension 1 1 2 2 Normal Position (Spindle End Cap Extended) Low-Tension Position (Spindle End Cap Retracted) 2. See Figure 26. Press the printhead open lever. The printhead assembly springs up. Caution • Ensure that the printhead is fully open and engaged in the upright position. If you fail to latch the printhead, it could fall on your hand during the procedure. 3. Orient the ribbon as shown.
Printer Operation Calibrate the Printer Calibrate the Printer Auto Calibration The Z4Mplus and Z6Mplus automatically calibrate on power up. During auto calibration, the printer determines the label length and sensor settings. Auto calibration occurs when the printer is turned on and each time the printer recovers from an error condition. To clear an error, open and close the printhead assembly and then press PAUSE. The printer begins auto calibration when all errors have been cleared.
Printer Operation Print a Configuration Label Print a Configuration Label Print a configuration label to test the printer setup. Do this when the printer is first installed, or when the printer cannot properly detect the top of the label. To print a configuration label, complete these steps: 1. Turn the printer power Off (O). 2. Press and hold CANCEL while turning the printer On (l). See Figure 3, Front Panel Controls and LEDs, on page 3. 3.
Printer Operation Print a Configuration Label 4. Did the configuration label print correctly? If the label... Then... Printed correctly Did not print or is aligned improperly 1. 1. • • • • • 44 Go to Configuration on page 49. Review the following items in the order shown. Do only as many steps as needed to solve the printing problem. Review Types of Media on page 15 to make sure that you have the correct type of media for your application. Review Ribbon on page 17.
Printer Operation Print a Network Configuration Label Print a Network Configuration Label If you are using a print server, you can print a network configuration label after the printer is hooked to the network. A network configuration label lists the settings for the wired ZebraNet PrintServer II (PSII) and the ZebraNet Wireless Print Server (if installed). To print a network configuration label, complete these steps: 1. From the front panel, press SETUP/EXIT. 2.
Printer Operation Adjust Printhead Pressure Adjust Printhead Pressure See Figure 30. This adjustment may be necessary if printing is too light on one side or if thick media is used. Figure 30 • Printhead Pressure Adjustment Dials Pressure Adjustment Dials R L The pressure adjustment dials for the Z4Mplus each have four possible settings designated by blocks of increasing size embossed on the print mechanism.
Printer Operation Adjust Printhead Pressure Table 7 • Z6Mplus Printhead Pressure Media Width Left Dial Right Dial 2 in. (50 mm) 6 1 3 in. (75 mm) 6 2 4 in. (100 mm) 7 3 5 in. (125 mm) 7 4 5.5 in. and up (140 mm and up) 6 6 13163L Rev.
Printer Operation Install Memory Card Install Memory Card The printer can use Type I or Type II compliant PCMCIA memory cards. Electrostatic Discharge Caution • Observe proper electrostatic safety precautions when handling any static-sensitive components such as circuit boards and printheads. Note • The PCMCIA card is hot-swappable. It can be installed while the printer is On (l). To install the PCMCIA memory card, complete these steps: 1. Remove the PCMCIA card shield from the rear of the printer. 2.
4 Configuration This chapter discusses detailed configuration settings and instructs you how to view or change parameters through the front panel. Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enter Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Exit Configuration Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuration Overview Overview After you have installed the media and ribbon and the Power-On Self Test (POST) is complete (see Power-On Self Test on page 95 for more information), the front panel displays P R I N T E R R E A D Y. Use the front panel display and the four keys directly below it to set printer parameters for your application. Note • Printers that are operating on an IP network can be quickly configured in the following ways: • with the ZebraLink™ WebView (ZebraNet® PrintServer II required).
Configuration Overview Exit Configuration Mode You can leave configuration mode at any time. To exit configuration mode, complete these steps: 1. From the front panel, press SETUP/EXIT. The SAVE CHANGES display appears. 2. Press PLUS (+) or MINUS (–) to scroll through the choices (Table 8): Table 8 • Save Options When Leaving Setup Mode LCD Display Description PERMANENT Permanently saves the changes. Values are stored in the printer even when power is turned off.
Configuration Overview Change Password-Protected Parameters Certain parameters are password-protected by factory default. If you press SELECT when a password-protected parameter is displayed on the front panel, the printer prompts you for a password. If you do not know the password, press SETUP/EXIT to leave the prompt. You will not be allowed to modify the parameter without entering the password.
Configuration Basic Configuration Basic Configuration If your labels are not printing correctly, the configuration may need to be changed because the printer defaults may not reflect the options that you need. Media, ribbon, darkness, print mode, media type, sensor type, and print method all affect the way the printer is configured. This section covers how to change these basic configuration options for your printer through the printer’s front panel.
Configuration Basic Configuration Adjust Tear-Off Position The Tear-Off position defines the position of the label on the tear-off bar. When working with non-continuous labels, the inter-label gap should be on the tear bar. This setting does not apply to continuous media. 4. Are you using continuous media? If... Then... Yes 1. No Press PLUS (+) to move to the next option: PRINT MODE . 2. Continue with Select Print Mode. 1. Continue with Step 5. 5.
Configuration Basic Configuration Select Media Type For examples of non-continuous and continuous media, see Types of Media on page 15. 7. Does the media type on the display match the type of media that you are using? If... Then... Yes 1. 2. No 1. 2. 3. 4. Press PLUS (+) to move to the next option: S E N S O R T Y P E . Continue with Select Sensor Type. Press SELECT. Press PLUS (+) or MINUS (–) to scroll through the setting options.
Configuration Basic Configuration 10. Does the Print Method setting match your media type? If... Then... Yes No 1. 1. 2. 3. 4. Continue with Save Changes and Exit. Press SELECT. Press PLUS (+) or MINUS (–) to scroll through the setting options. Stop at the setting that matches your printer options (Thermal Transfer or Direct Thermal). Press SELECT to accept the change. Continue with Save Changes and Exit. Save Changes and Exit 11. Press SETUP/EXIT to leave the front panel menu.
Configuration Configuration and Calibration LCD Displays Configuration and Calibration LCD Displays Table 9 shows the configuration options for your printer. Parameters are shown in the order in which they are displayed when you press PLUS (+) after entering the setup mode. Table 10 on page 72 shows the front panel parameters that display when an optional print server is installed.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 2 of 15) Parameter Action/Explanation TEAR OFF Adjusting the Tear-Off Position This parameter establishes the position of the media over the tear-off/peel-off bar after printing. The label and liner can be torn off or cut between labels. Default: +0 Range: –120 to +120 1. Press SELECT to select the parameter. 2. Press PLUS (+) to increase the value.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 3 of 15) Parameter Action/Explanation S E N S O R S E L E C T Selecting Sensor This parameter tells the printer the sensor that you wish to use. Auto Select is compatible with most types of media. However, if you encounter difficulties with calibration, see Types of Media on page 15 to help you choose the appropriate sensor for your media.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 4 of 15) Parameter Action/Explanation M A X I M U M L E N G T H Setting Maximum Length Always set the value to at least 1 in. (25.4 mm) longer than the longest label to be used in the printer. Default: 39 in. (991 mm) for non-continuous material 1. Press SELECT to select the parameter. 2. Press PLUS (+) to increase the value 3. Press MINUS (–) to decrease the value. 4.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 5 of 15) Parameter Action/Explanation LIST NETWORK List Network Settings This selection is used to print a network configuration label, which lists the settings for the wired ZebraNet PrintServer II (PSII) and the ZebraNet Wireless Print Server (if installed). (Same label as Figure 29 on page 45.) 1. Press SELECT to select the parameter. 2.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 6 of 15) Parameter Action/Explanation I N I T F L A S H M E M Initialize Flash Memory Caution • Perform this operation only when it is necessary to erase all previously stored information from the FLASH memory. Press PLUS (+) to bypass this function. 1. 2. 3. 4. 5. 6. 7. Press SELECT to select the parameter.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 7 of 15) Parameter Action/Explanation MEDIA AND RIBBON Media and Ribbon Sensor Calibration (Manual Calibration) Performing the manual calibration procedure resets the sensitivity of the sensors to detect the media and ribbon you are using more accurately. With the sensors at their new sensitivity, the printer then performs the manual calibration.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 8 of 15) Parameter Action/Explanation Setting Communication Parameters (next nine parameters) Communication parameters must be set correctly for the printer to communicate with the host computer. These parameters make sure that the printer and host computer are speaking the same language. All communication parameters are password protected. P A R A L L E L C O M M .
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 9 of 15) Parameter Action/Explanation PARITY Setting Parity The parity of the printer must match the parity of the host computer for accurate communications to take place. Select the parity that matches the one being used by the host computer. Default: NONE Selections: NONE, ODD, EVEN 1. Press SELECT to select the parameter. 2. Press PLUS (+) or MINUS (–) to display other choices. 3.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 10 of 15) Parameter Action/Explanation COMMUNICATIONS Setting Communication Diagnostics Mode The communication diagnostics mode is a troubleshooting tool for checking the interconnection between the printer and the host computer. When “diagnostics” is selected, all data sent from the host computer to the printer is printed as straight ASCII hex characters.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 11 of 15) Parameter Action/Explanation Selecting Prefix and Delimiter Characters (next three parameters) Prefix and delimiter characters are 2-digit hex values used within the ZPL/ZPL II formats sent to the printer. The printer uses the last prefix and delimiter characters sent to it, whether from a ZPL II instruction or from the front panel.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 12 of 15) Parameter Action/Explanation ZPL MODE Selecting ZPL Mode The printer remains in the selected mode until it is changed by this front panel instruction or by using a ZPL/ZPL II command. The printer accepts label formats written in either ZPL or ZPL II. This eliminates the need to rewrite any ZPL formats you already have.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 13 of 15) Parameter Action/Explanation BACKFEED Backfeed Sequence This parameter establishes when and how much label backfeed occurs after a label is removed or cut in the peel-off or cutter modes. It has no effect in rewind or tear-off modes. This parameter setting can be superseded by the ~JS instruction when received as part of a label format (see the ZPL II Programming Guide Volume I).
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 14 of 15) Parameter Action/Explanation WEB S. MEDIA S. RIBBON S. TAKE LABEL MEDIA LED RIBBON LED These parameters are automatically set during the calibration procedure. They should be changed only by a qualified service technician. See the Maintenance Manual for more information on these parameters. Press PLUS (+) repeatedly to skip these parameters.
Configuration Configuration and Calibration LCD Displays Table 9 • Printer Parameters and Other LCD Displays (Sheet 15 of 15) Parameter Action/Explanation RTC TIME RTC Time If the RTC is installed, this parameter allows changing of time. 1. Press SELECT to select the parameter. 2. Press PLUS (+) to increase the value of the selected digit. 3. Press MINUS (–) to move to the next digit. 4. Press SELECT to accept any changes and deselect the parameter.
Configuration Configuration and Calibration LCD Displays ZebraNet® Wired and Wireless Print Server LCD Displays The menu options shown in Table 10 display only if you have the ZebraNet PrintServer II, 10/100 PrintServer, or Wireless Print Server installed. Table 10 • Print Server LCD Displays LCD Explanation IP PROTOCOL1 IP Protocol Allows either the user (permanent) or the server (dynamic) to select the IP address.
Configuration Configuration and Calibration LCD Displays Table 10 • Print Server LCD Displays (Continued) LCD Explanation A U T H . T Y P E 2,3 Authentication Type Default: OPEN Selections: OPEN, SHARED L E A P M O D E 3,4 An encryption method that is available with some wireless cards. Set the LEAP user name and password through the printer web pages.
Configuration Configuration and Calibration LCD Displays Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __
5 Routine Care and Adjustments This chapter discusses printer cleaning and minor adjustments. Contents Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Clean the Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Clean the Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Clean the Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Clean the Rewind Option . . . . . .
Routine Care and Adjustments Cleaning Procedures Cleaning Procedures Specific cleaning procedures are provided on the following pages. Table 11 shows a recommended cleaning schedule. . Table 11 • Recommended Cleaning Schedule Area Method Interval Printhead Solvent* Platen roller Solvent* Media sensors Air blow Ribbon sensor Air blow Media path Solvent* Direct Thermal Mode: After every roll of media (or 500 feet of fanfold media).
Routine Care and Adjustments Cleaning Procedures Clean the Printhead and Platen Roller You can minimize printhead wear and maintain print quality with regular preventive measures. Over time, the movement of media/ribbon across the printhead wears through the protective ceramic coating, exposing and eventually damaging the print elements (dots). In order to avoid abrasion: • Clean your printhead frequently and use well-lubricated thermal transfer ribbons with packagings optimized to reduce friction.
Routine Care and Adjustments Cleaning Procedures To clean the printhead and platen roller, complete these steps: 1. Refer to Figure 34. Open the printhead assembly. Caution • Ensure that the printhead is fully open and engaged in the up position. If the printhead is not latched in the up position, it could fall on your hand during the procedure. 2. Remove the media and ribbon. 3.
Routine Care and Adjustments Cleaning Procedures Clean the Sensors Brush or vacuum any accumulated paper lint and dust away from the printer sensors. Refer to Figure 35. The reflective sensor, transmissive sensor, and ribbon sensor should be cleaned on a regular basis to ensure proper operation of the printer. For printers with the peel-off, liner take-up, and/or rewind option(s) installed, clean the take label sensor as well. Figure 35 • Cleaning the Sensors 1 4 2 3 1 2 3 4 13163L Rev.
Routine Care and Adjustments Cleaning Procedures Clean the Rewind Option The Rewind option is required. Refer to Figure 36 and perform the following procedure if adhesive buildup begins to affect peel performance. Figure 36 • Cleaning the Rewind Option 1 2 3 4 1 2 3 4 Printhead Assembly Tear-Off/Peel-Off Bar Pinch Roller Peel Assembly To clean the Rewind option, complete these steps: 1. Open the printhead assembly. Caution • Ensure that the printhead is fully open and engaged in the up position.
Routine Care and Adjustments Cleaning Procedures Clean the Peel-Off Assembly The Peel-Off option is required. If adhesive buildup affects peel-off performance, complete these steps: 1. Open the printhead assembly. Caution • Ensure that the printhead is fully open and engaged in the up position. If the printhead is not latched in the up position, it could fall on your hand during the procedure. 2. Close the peel assembly to prevent bending the tear-off/peel-off bar during cleaning. 3.
Routine Care and Adjustments Cleaning Procedures Clean the Cutter Module Cutter option required. Caution • For personnel safety, always power off and unplug the printer before performing this procedure. Figure 37 • Cleaning the Cutter Module 1 2 3 4 5 1 2 3 4 Thumbscrew and Lock Washer Cutter Shield Upper Cutter Blade Lower Cutter Blade To clean the cutter module, complete these steps: 1. Remove the cutter shield by removing the thumbscrew and lock washer. Caution • The cutter blade is sharp.
Routine Care and Adjustments Lubrication Lubrication No lubrication is needed for this printer. Caution • Some commercially available lubricants will damage the finish and the mechanical parts if used on this printer. Fuse Replacement A user-replaceable AC power fuse is located just below the AC power switch at the rear of the printer. The replacement fuse is a 5 × 20 mm fast-blow style rated at 5 Amp/250 VAC.
Routine Care and Adjustments Position the Label Sensor Position the Label Sensor There are two media sensors in this printer: reflective and transmissive. Adjust the Reflective Sensor The reflective sensor detects the start-of-label indicator (the notch, hole, black mark, or gap between die-cut labels).
Routine Care and Adjustments Position the Label Sensor To adjust the reflective sensor, complete these steps: 1. See Figure 38. Open the printhead assembly by pressing the printhead open lever. Caution • Ensure that the printhead is fully open and engaged in the up position. If the printhead is not latched in the up position, it could fall on your hand during the procedure. 2. Locate the reflective sensor positioning lever. 3.
Routine Care and Adjustments Position the Label Sensor Select the Transmissive Sensor The standard transmissive sensor is in a fixed position and enabled from the front panel. For more detailed information, see Selecting Sensor on page 59. Figure 39 • Location of Transmissive Sensors 1 1 2 86 2 Standard Transmissive Sensor Adjustable Transmissive Sensor (optional) Z4Mplus/Z6Mplus User Guide 13163L Rev.
6 Troubleshooting This chapter discusses typical problems and their probable solutions. Content LCD Error Conditions and Warnings. . . . . . . . . . . . . . . . . . . . . . . . 88 Print Quality Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Calibration Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Communication Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Printer Diagnostics . . . . . . . . . . . . . . . . .
Troubleshooting LCD Error Conditions and Warnings LCD Error Conditions and Warnings The LCD displays error condition messages and warnings if the printer detects a problem. The messages, along with their causes and solutions, are listed in Table 12. Table 12 • Error Conditions and Warnings Error Potential Problem Recommended Solution RIBBON OUT In thermal transfer mode, the ribbon is not loaded or loaded incorrectly. Load the ribbon correctly. See Load the Ribbon on page 40.
Troubleshooting LCD Error Conditions and Warnings Table 12 • Error Conditions and Warnings (Continued) Error Potential Problem Recommended Solution HEAD OPEN The printhead is not fully closed. Close the printhead. The ribbon is loaded incorrectly; Correctly align the ribbon with the guide it is covering the head open mark on the strip plate before closing the sensor. printhead assembly. See Position the Label Sensor on page 84. Print method is incorrectly set.
Troubleshooting LCD Error Conditions and Warnings Table 12 • Error Conditions and Warnings (Continued) Error Potential Problem Recommended Solution OUT OF MEMORY* *There is not enough memory to Insufficient DRAM for the label length, perform the function shown on downloaded fonts/graphics, and images. the second line of the error Ensure that the device, such as FLASH message. memory or PCMCIA card, is installed and not write protected or full.
Troubleshooting Print Quality Problems Print Quality Problems Table 13 • Print Quality Problems and Solutions Issue Potential Problem Recommended Solution General print quality issues You are using an incorrect media Consult your authorized reseller/distributor and ribbon combination for your for information and advice. application. The printer is set at an excessive For optimal print quality, set the print speed print speed to achieve optimal to a lower setting via ZPL II, the driver, the quality.
Troubleshooting Calibration Problems Calibration Problems Table 14 • Calibration Problems and Solutions Problem Recommended Solution Loss of printing registration on labels.Excessive vertical drift in top-of-form registration. Ensure that the media guides are properly positioned. Set the printer for the correct media type. See MEDIA TYPE on page 58. Adjust the reflective sensor position. See Adjust the Reflective Sensor on page 84.
Troubleshooting Communication Problems Communication Problems Table 15 • Communication Problems and Solutions Issue Potential Problem The printer does not respond to Loose or improperly connected print requests. The DATA light cable. does not flash. The communication parameters are incorrect. Recommended Solution Make sure that the communication cable is connected properly. Check the printer driver or software communications settings. Confirm that you are using the correct communication cable.
Troubleshooting Miscellaneous Miscellaneous Table 16 • Miscellaneous Problems and Solutions Issue Recommended Solution The printer is displaying a language that I cannot read. 1. 2. 3. 4. 5. 6. 94 Press SETUP/EXIT to enter configuration mode. Press MINUS (–). The printer displays the LANGUAGE parameter in the current language. Even if you cannot recognize the characters in the current language, you can still scroll to another one. Use PLUS (+) or MINUS (–) to select another language.
Troubleshooting Printer Diagnostics Printer Diagnostics These self tests produce sample printouts and provide specific information that help determine the operating conditions for the printer. Each self test is enabled by pressing a specific front panel key or combination of keys while turning the printer On (l). Press the key(s) until the DATA light turns off (approximately five seconds). When the Power-On Self Test is complete, the selected self test starts automatically.
Troubleshooting Printer Diagnostics CANCEL Self Test This self test prints a listing of the configuration parameters currently stored in the printer’s memory. See Figure 40. Depending on the options ordered, your label may look different. Figure 40 • Sample Configuration Labels The configuration shown on the label may be changed either temporarily (for specific label formats or ribbon and label stock) or permanently (by saving the new parameters in memory).
Troubleshooting Printer Diagnostics PAUSE Self Test This self test can be used to provide the test labels required when making adjustments to the printer’s mechanical assemblies or parameter settings. See the sample printout in Figure 41. Figure 41 • PAUSE Test Label To perform the PAUSE Self Test, complete these steps: 1. Turn the printer Off (O). 2. Press and hold PAUSE while turning On (l) the printer. 3. Release PAUSE after the DATA light turns off (approximately five seconds).
Troubleshooting Printer Diagnostics FEED Self Test See Figure 42. The FEED Self Test prints labels at various darkness settings above and below that of the darkness value currently stored in the printer (shown on the first line of the configuration label). The relative darkness value printed on the best FEED Self Test label is added to or subtracted from the darkness value. The resulting numeric value (0 to 30) is the best darkness value for that specific media and ribbon combination.
Troubleshooting Printer Diagnostics FEED and PAUSE Self Test Performing this self test temporarily resets the printer configuration to the factory default values. These values are active only until power is turned off unless you save them permanently in memory. To perform a FEED and PAUSE self test, complete these steps: 1. Turn Off (O) the printer. 2. Press and hold FEED and PAUSE while turning the power On (I). Hold FEED and PAUSE until the DATA light turns off. No labels print at the end of this test.
Troubleshooting Loading Factory Defaults Loading Factory Defaults Use care when loading defaults. You will need to reload all settings that you changed manually. To load the factory defaults, complete these steps: 1. Press SETUP/EXIT two times. 2. Use PLUS (+) or MINUS (–) to scroll through the S A V E 3. When LOAD 100 C H A N G E S choices. DEFAULTS displays, press SETUP/EXIT. Z4Mplus/Z6Mplus User Guide 13163L Rev.
A Data Connections This appendix provides details about the serial port and parallel port data connections. Content Serial Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Hardware Control Signal Descriptions . . . . . . . . . . . . . . . . . . . 102 RS-232 Serial Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Parallel Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Parallel Cabling Requirements . .
Data Connections Serial Data Port Serial Data Port Hardware Control Signal Descriptions For all RS-232 input and output signals, the Z4Mplus and Z6Mplus printers follow both the Electronics Industries Association (EIA) RS-232 and the Consultative Committee for International Telegraph and Telephone (CCITT) V.24 standard signal level specifications. When DTR/DSR handshaking is selected, the Data Terminal Ready (DTR) control signal output from the printer controls when the host computer may send data.
Data Connections Serial Data Port RS-232 Serial Data Port The connection for this standard interface is made through the female DB-9 connector on the rear panel. A DB-9 to DB-25 interface module is required for all RS-232 connections through a DB-25 cable (see RS-232 Interconnections Using a DB-25 Cable on page 105 for details).
Data Connections Serial Data Port RS-232 Interface Connections The printer is configured as Data Terminal Equipment (DTE). Figure 44 shows the internal connections of the printer’s RS-232 connector. Figure 44 • RS-232 Internal Connections DTE DTE 1 1 2 3 (RD) (RD) (TD) (TD) (DTR) 4 6 7 3 (DTR) (SG) 5 2 4 (SG) (DSR) (DSR) (RTS) (RTS) 5 6 7 8 8 9 9 Note • Use a a null modem (crossover) cable to connect the printer to a computer or any other DTE devices.
Data Connections Serial Data Port RS-232 Interconnections Using a DB-25 Cable To connect the printer’s RS-232 DB-9 interface to a DB-25 connector, an interface adapter is required (Zebra part number 33138). A generic DB-25 adapter may also be used, however, the +5 VDC signal source would not be passed through. Figure 46 shows the connections required for the DB-9 to DB-25 interface. Note • Use a a null modem (crossover) cable to connect the printer to a computer or any other DTE devices.
Data Connections Serial Data Port RS-422/RS-485 Interconnections Note • A jumper on the computer’s main logic board needs to be installed on JP1, Pins 2 and 3, for the RS-422/RS-485 interface adapter to function properly. To connect the printer’s RS-232 DB-9 interface to a host computer through an RS-422 or an RS-485 interface, an interface adapter is required (Zebra part number 33130). Figure 47 shows the required cable wiring for interconnecting to the interface adapter’s DB-25 female connector.
Data Connections Parallel Data Port Parallel Data Port The 8-bit parallel data interface supports IEEE 1284 bidirectional parallel communications in nibble mode. The parallel interface provides a means of communication that is typically faster than the previously mentioned serial interface methods. In this method, the bits of data that make up a character are sent all at one time over several wires in the cable, one bit per wire.
Data Connections Parallel Data Port Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _______________________
B Specifications This appendix contains specifications for the Z4Mplus and Z6Mplus printers. Contents General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Printing Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Media Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Ribbon Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Printer Options . . . . . . . .
Specifications General Specifications General Specifications Table 19 • Z4Mplus and Z6Mplus General Specifications General Specifications Z4Mplus Height 13.3 in. 338 mm 13.3 in. 338 mm Width 10.9 in. 277 mm 13.4 in. 341 mm Depth 18.7 in. 475 mm 18.7 in. 475 mm Weight (without options) 32.4 lbs. 14.7 kg 34.7 lbs. 16 kg Electrical 90-265 VAC, 48-62 Hz, 5 Amps (fused) 90-265 VAC, 48-62 Hz, 5 Amps (fused) Agency Approvals UL 1950, CISPR 22 (class B), CSA 22.2 No.
Specifications Printing Specifications Printing Specifications Table 20 • Z4Mplus and Z6Mplus Printing Specifications Printing Specifications Z4Mplus Print resolution 203 dots/inch 8 dots/mm 203 dots/inch 8 dots/mm 300 dots/inch 12 dots/mm 300 dots/inch 12 dots/mm 203 dpi 0.00492 in. x 0.00492 in. 0.125 mm x 0.125 mm 0.00492 in. x 0.00492 in. 0.125 mm x 0.125 mm 300 dpi 0.0033 in. x 0.0039 in. 0.084 mm x 0.099 mm 0.0033 in. x 0.0039 in. 0.084 mm x 0.099 mm 203 dpi 4.09 in. 104 mm 6.
Specifications Media Specifications Media Specifications Table 21 • Z4Mplus and Z6Mplus Media Specifications Media Specifications Label length Z6Mplus Tear-off 0.5 in. 13 mm 0.5 in. 13 mm Peel-off 1 in. 25.4 mm 1 in. 25.4 mm Rewind 0.5 in. 13 mm 0.5 in. 13 mm Cutter 1 in. 25.4 mm 1.5 in. 38.1 mm Maximum 39 in. 991 mm 39 in. 991 mm Minimum 1 in. 25.4 mm 2 in. 51 mm Tear/Cutter 4.5 in. 114 mm 7.0 in. 178 mm Peel/Rewind 4.25 in. 108 mm 6.75 in. 171 mm Minimum 0.
Specifications Ribbon Specifications Ribbon Specifications Table 22 • Z4Mplus and Z6Mplus Ribbon Specifications Ribbon Specifications Z4Mplus Z6Mplus Ribbon must be wound with the coated side out Ribbon width Minimum (Zebra recommends using ribbon Maximum at least as wide as the media to protect the printhead from wear.) >2 in.* 51 mm* >2 in. 51 mm 4.3 in. 109 mm 6.9 in. 174 mm Standard lengths 2:1 media to ribbon roll ratio 984 ft. 300 m 984 ft.
Specifications Printer Options Printer Options Table 23 • Z4Mplus and Z6Mplus Options Option Z4Mplus Z6Mplus Cutter X X Peel-off X X Liner take-up X Not available PCMCIA card socket (supports Zebra Rapid Flash and ATA formats) X X Linear Memory Card (Zebra Rapid Flash) 8MB and 32MB X X Compact Flash 32MB, 64MB, 128MB, and 256MB X X 300 dpi printhead X X Rewind X X Adjustable transmissive sensor X Not available External PrintServer X X Internal PrintServer X X 114 Z4Mplu
Specifications Zebra Programming Language (ZPL II) Features Zebra Programming Language (ZPL II) Features • • • • • • • • • • • • Downloadable graphics (with data compression) Bit image data transfer and printing, mixed text/graphics Format inversion Mirror image printing Four-position field rotation (0°, 90°, 180°, 270°) Slew command Programmable quantity with print pause Communicates in printable ASCII characters Controlled via mainframe, mini, PC, portable data terminal In-Spec OCR-A and OCR-B UPC/EAN (
Specifications Supported Bar Codes Supported Bar Codes Table 24 • Supported Bar Codes Z4M/Z6Mplus Bar Code Features 116 Code 11 LOGMARS Code 39 (supports ratios of 2:1 to 3:1) Plessey Code 49 (2-dimensional bar code) EAN-8, EAN-13, EAN EXTENSIONS Code 93 UPC-A, UPC-E, UPC EXTENSIONS Code 128 (supports serialization in all subsets and UCC case codes) MSI Codabar (supports ratios of 2:1 to 3:1) PDF-417 (2-dimensional bar code) Codablock Micro-PDF-417 Interleaved 2 of 5 (supports ratios of 2:1
Index A C AC power cord specifications, 11 addresses, xiv adhesive test for ribbon coating, 18 adjustments darkness, 57 label left position, 69 label top position, 69 LCD display, 70 media alignment for rewind, 37 print speed, 57 printhead pressure, 46 reflective sensor, 84 tear-off position, 58 authentication type, 73 auto calibration, 42 cabling requirements, 14 calibration auto versus manual, 42 head close action, 68 manual calibration procedure, 63 media power up action, 68 troubleshooting problems,
Index customer support, xiv C ut t e r J a m message, 89 cutter mode backfeed sequence setting, 69 media loading, 26 D darkness adjustment FEED key self test, 98 procedure, 57 data bits, 64 data cable requirements, 14 data communications parallel ports, 107 serial port, 102 data ports parallel, 107 serial, 103 data source connections, 10 date change for RTC, 70 default gateway, 72 delimiter character, 67 diagnostic tests, 95 direct thermal mode media scratch test, 17 selecting through front panel, 59 disp
Index L label left position adjustment, 69 label sensor positioning, 84 label top position adjustment, 69 language displayed changing from unreadable language, 94 parameter description, 71 LCD display adjustment, 70 LCD error conditions and warnings, 88 left edge of label adjustment, 69 liability, vi liner removal liner take-up mode, 32 rewind/peel-off mode, 34 liner take-up mode liner removal, 32 loading media, 30 list all information, 61 bar codes, 60 fonts, 60 formats, 60 images, 60 setup, 60 load facto
Index print server settings default gateway, 72 IP address, 72 IP protocol, 72 subnet mask, 72 print speed adjustment, 57 print width setting, 59 printer calibration, 42 printer diagnostics, 95 printer parameters basic configuration, 53 LCD displays, 57 password protection, 52 printer settings IP settings, 72 network configuration label as baseline, 45 print server settings, 72 printer setup checklist, 8 printer storage requirements, 9 printhead cleaning, 77 head close action, 68 pressure adjustment, 46 pr
Index specifications AC power cord, 11 general, 110 media, 112 power cord, 11 printing, 111 ribbon, 113 supported bar codes, 116 Zebra Programming Language (ZPL II), 115 storage requirements, 9 subnet mask, 72 support, xiv surface for the printer, 10 system interfaces, 13 T tear-off mode loading media, 25 tear-off position adjustment, 58 temperature requirements, 10 thermal transfer mode media scratch test, 17 selecting through front panel, 59 time change for RTC, 71 top of label adjustment, 69 transmissi
Index Note • ____________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _____________________________________________________
Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills, Illinois 60061.3109 U.S.A. Telephone: +1 847.634.6700 Facsimile: +1 847.913.8766 Zebra Technologies Europe Limited Zebra House The Valley Centre, Gordon Road High Wycombe Buckinghamshire HP13 6EQ, UK Telephone: +44 (0) 1494 472872 Facsimile: +44 (0) 1494 450103 Customer Order # 13163LB Manufacturer Part # 13163LB Rev. 3 © 2004 ZIH Corp.
