MP6000 INTEGRATOR GUIDE
MP6000 INTEGRATOR GUIDE 72E-172632-06 Revision A November 2014
ii MP6000 INTEGRATOR GUIDE No part of this publication may be reproduced or used in any form, or by any electrical or mechanical means, without permission in writing from Zebra. This includes electronic or mechanical means, such as photocopying, recording, or information storage and retrieval systems. The material in this manual is subject to change without notice. The software is provided strictly on an “as is” basis. All software, including firmware, furnished to the user is on a licensed basis.
iii Revision History Table A includes revisions to the guide. Table A Revisions Change Date Description -01 Rev A 6/2013 Initial Release. -02 Rev A 6/2013 Added: - Figure 3-43, Sensormatic Coil Routing Updated: - Figure 1-2, Left Side View - Figure 3-44, Checkpoint Antenna Installation - Figure A-2 callouts - Checkpoint antenna routing color -03 Rev A 12/2014 Added: - NCR single cable scanner/scale, NCR scanner, Datalogic scanner only, and new RS-232 bar codes.
iv MP6000 INTEGRATOR GUIDE Table A Revisions (Continued) Change Date -06 Rev A 11/2014 Description Updated: - Price Computational Scale Interface. - Connecting the USB Cable. - Checkpoint Antenna Installation. - Page 1-3, Table 1-1: added Bahamas and Ecuador to OIML group. - Figure 3-41; Adjusting Leveling Screws. - Figure 3-46; Checkpoint Antenna Installation. - Page 4-3: Updated Step 1 - Electronic Entry into Calibration Mode to include new firmware version calibration.
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vi MP6000 INTEGRATOR GUIDE
TABLE OF CONTENTS Warranty ......................................................................................................................................... ii Revision History .............................................................................................................................. iii About This Guide Introduction ..................................................................................................................................... Chapter Descriptions ..........
viii MP6000 INTEGRATOR GUIDE Connecting a USB Interface .......................................................................................................... USB Host Parameters ................................................................................................................... USB Device Type ..................................................................................................................... Connecting an RS-232 Interface ..............................................
Table of Contents Install the Scale Display ........................................................................................................... Getting Started ................................................................................................................... Installing ............................................................................................................................. Cables and Connections ...................................................................
x MP6000 INTEGRATOR GUIDE Chapter 5: OPERATING THE SCANNER Overview ........................................................................................................................................ Controls and Indicators .................................................................................................................. LED Array Bar ..........................................................................................................................
Table of Contents Appendix A: MAINTENANCE, TROUBLESHOOTING, AND ERROR CODES Overview ........................................................................................................................................ Maintenance .................................................................................................................................. Troubleshooting .............................................................................................................................
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ABOUT THIS GUIDE Introduction The MP6000 Integrator Guide provides information on installing, operating, and programming the MP6000. Chapter Descriptions Following are brief descriptions of each chapter in this guide. • Chapter 1, PRODUCT OVERVIEW AND FEATURES provides an overview of the MP6000 including configurations, peripherals, and features.
vi MP6000 INTEGRATOR GUIDE Notational Conventions This document uses these conventions: • “User” refers to anyone operating the device. • “Device” refers to the MP6000. • Italics are used to highlight specific items in the general text, and to identify chapters and sections in this and related documents. It also identifies names of windows, menus, menu items, and fields within windows. • Bold identifies buttons, and switches to be tapped or clicked, and bar code names.
About This Guide vii Recommended Services Information If you have a problem using the equipment, contact your facility's technical or systems support. If there is a problem with the equipment, they will contact the Zebra Customer Support Center at: http://www.motorolasolutions.com/support When contacting Zebra support, please have the following information available: • Serial number of the unit • Model number or product name • Software type and version number (if available).
viii MP6000 INTEGRATOR GUIDE
CHAPTER 1 PRODUCT OVERVIEW AND FEATURES Introduction This chapter includes the following topics: • Product Overview on page 1-2 • Configurations on page 1-3 • Peripherals on page 1-8 • Features of the MP6000 on page 1-9.
1-2 MP6000 INTEGRATOR GUIDE Product Overview The MP6000 is a data capture solution that uses a sophisticated optical arrangement to view six sides of an object as it passes through the scanning area. Bar code data is transmitted to a Point-Of-Sale (POS) host via USB, RS-232, or RS-485.
PRODUCT OVERVIEW AND FEATURES 1-3 Configurations The MP6000 captures printed or mobile 1D or 2D bar codes. An optional customer-side scanner (CSS) can be added for bar codes displayed on mobile phones, traditional loyalty cards, or item bar codes. Hand-held scanner, integrated EAS, and scale support is also available. This guide covers the configurations listed in Table 1-1. NOTE 1. All configurations of the MP6000 include a sapphire glass horizontal platter.
1-4 MP6000 INTEGRATOR GUIDE Table 1-1 MP6000 Configurations (Continued) Configuration Description MP6200-LN000M010NN Multi-plane scanner, long, with single interval scale, with Checkpoint, scale for OIML countries. MP6200-LN000M010US Multi-plane scanner, long, with single interval scale, with Checkpoint, scale for US/Puerto Rico/Guam/USVI/British VI. MP6200-LN000M01ABE Multi-plane scanner, Long with single interval kg scale, with Checkpoint, scale Gravity Zone A for Belgium.
PRODUCT OVERVIEW AND FEATURES 1-5 Table 1-1 MP6000 Configurations (Continued) Configuration Description MP6210-LN000M010CM Multi-plane scanner, long, single interval kg scale, with CSS, Checkpoint, Canada-Mexico scale label. MP6210-LN000M010EU Multi-plane scanner, long, with single interval scale, with Checkpoint, with CSS, scale for EU countries. MP6210-LN000M010NN Multi-plane scanner, long, with single interval scale, with Checkpoint, with CSS, scale for OIML countries.
1-6 MP6000 INTEGRATOR GUIDE Table 1-1 MP6000 Configurations (Continued) Configuration Description MP6210-MP000M010US Multi-plane scanner, medium, with single interval scale, with Checkpoint, with CSS, with DL parsing, scale for US. MP6500-LN000M010CM Multi-plane scanner, long, with dual interval scale, with Checkpoint, scale for Canada/Mexico. MP6500-LN000M010EU Multi-plane scanner, long, with dual interval scale, with Checkpoint, scale for EU.
PRODUCT OVERVIEW AND FEATURES 1-7 Table 1-1 MP6000 Configurations (Continued) Configuration Description MP6510-MN000M010CM Multi-plane scanner, medium, with dual interval scale, with Checkpoint, with CSS, scale for Canada/Mexico. MP6510-MN000M010EU Multi-plane scanner, medium, with dual interval scale, with Checkpoint, with CSS, scale for EU. MP6510-MN000M010NN Multi-plane scanner, medium, with dual interval scale, with Checkpoint, with CSS, scale for NN.
1-8 MP6000 INTEGRATOR GUIDE Peripherals The MP6000 supports the peripheral devices listed below. Supported Auxiliary Hand-held Scanner The MP6000 provides auxiliary data ports (USB and RS-232) to which a hand-held scanner can be connected. NOTE An auxiliary cordless scanner, such as the LI4278, LS4278, or DS6878, can be attached to the MP6000. If a presentation cradle is used with any of these scanners, a separate cradle power supply is required.
PRODUCT OVERVIEW AND FEATURES 1-9 Features of the MP6000 The following illustrations of the medium model show the features of the MP6000. See Table 1-2 on page 1-13 for brief descriptions of all features. See Controls and Indicators on page 5-2 for detailed descriptions of each feature. NOTE Refer to the MX101 Product Reference Guide (p/n 72E-171320-xx) for information about the optional Customer Side Scanner (CSS).
1 - 10 MP6000 INTEGRATOR GUIDE Tower Cover Tower Bezel EAS Cable Channel (also see Figure 3-46 on page 3-36 for Sensormatic coil routing) Drainage/Ventilation Holes Scale Cable Channel Figure 1-2 Left Side View CSS Cable Channels Drainage/Ventilation Holes Strain Relief Groove (for cables) RS-232 AUX 1 0.
PRODUCT OVERVIEW AND FEATURES 1 - 11 Staging USB Flash Drive Cap/Port Optional Scale (scale is not available in MP6000 short models) Figure 1-4 View Under Platter Leveling Screw Access Holes (medium and short units only) NOTE The tower bezel must be removed, and the Tower Cover slid backwards to access the leveling screws. 1 Leveling screws are an optional accessory.
1 - 12 MP6000 INTEGRATOR GUIDE o 290 o 290 Figure 1-6 Scale Displays (Some Scanner/Scale Configurations Only) - Single Head (MX201) and Dual Head (MX202; additional head added during installation)
PRODUCT OVERVIEW AND FEATURES 1 - 13 Optional Leak Platter (European Configurations Only) The optional leak platter is used to weigh very long or round items. The leek bars prevent the items from falling off the scale.
1 - 14 MP6000 INTEGRATOR GUIDE Table 1-2 Features on the MP6000 (Continued) Feature Description Page Platter Stainless steel horizontal scanning surface; imaging window for processing bar code data, and placing items on the surface to determine weight. 5-7 Calibration Switch Used in manual scale calibration (currently unavailable). n/a CSS (Optional) Modular unit that fits into the MP6000 tower; used for customer scanning.
PRODUCT OVERVIEW AND FEATURES 1 - 15
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CHAPTER 2 HOST INTERFACES AND CABLE PINOUTS Overview This chapter describes the host interfaces supported by the MP6000, and how to connect the MP6000 to a host. It also include host interface bar codes. See Figure 1-1 on page 1-9 for locations of the interface connectors. OPOS/JAVAPOS settings are outside the scope of this guide. For the Zebra SDK, go to: www.motorolasolutions.com/windowssdk. NOTE SDK supported functionality by communication protocol is listed in Appendix E, COMMUNICATION PROTOCOLS.
2-2 MP6000 INTEGRATOR GUIDE Interfaces, Components, and Communication The MP6000 supports the following. POS Interfaces and Host Communication IMPORTANT Avoid inserting a POS cable in the AUX 1 or AUX 2 port. • USB 2.0 full speed using Zebra USB multi-host cables • RS-232 connection using several communication protocols. • RS-485 communication protocol. NOTE SDK supported functionality by communication protocol is listed in Appendix E, COMMUNICATION PROTOCOLS.
HOST INTERFACES AND CABLE PINOUTS 2-3 Programming Management Tools • 123Scan2 (see Chapter 6, 123SCAN2) • SMS • Staging flash drive reprogramming (USB memory stick) NOTE Only Zebra hand-held scanners can be managed via 123Scan2 (see Chapter 6, 123SCAN2), and SMS through the MP6000 scanner. Application Programming Interfaces • Zebra scanner SDK APIs (CoreScanner APIs) NOTE SDK supported functionality by communication protocol is listed in Appendix E, COMMUNICATION PROTOCOLS.
2-4 MP6000 INTEGRATOR GUIDE Connecting a USB Interface NOTE For a list of supported scanner functionality by communication protocol Appendix E, COMMUNICATION PROTOCOLS. The MP6000 connects directly to a USB host. An additional power supply may be required (PWRS-14000-148R). Only a USB Power Plus host can power the MP6000 using a Zebra Power Plus cable, without an external power supply. AUX A-B POS 12V DC Figure 2-1 USB Connections NOTE Interface cables vary depending on configuration.
HOST INTERFACES AND CABLE PINOUTS 2-5 To set up the MP6000: 1. Connect the RJ-45 modular connector of the USB interface cable to the POS interface port on the MP6000. 2. Plug the series A connector, or the Power Plus connector in the USB host. If Power Plus is used, the MP6000 powers up with the POS. 3. If no Power Plus is used, connect a 12V power supply. Connecting the 12V power supply immediately turns the unit on. 4.
2-6 MP6000 INTEGRATOR GUIDE USB Host Parameters USB Device Type To select a USB device type, scan one of the bar codes listed in Table 2-1. NOTE 1. When changing USB device types, the MP6000 automatically resets and issues the standard startup beep sequences. 2. Before selecting CDC COM Port Emulation, install the Zebra USB CDC driver on the host to ensure the scanner does not stall during power up (due to a failure to enumerate USB).
HOST INTERFACES AND CABLE PINOUTS USB Device Type (continued) * IBM Table-top USB 2-7
2-8 MP6000 INTEGRATOR GUIDE USB Device Type (continued) IBM Hand-held USB
HOST INTERFACES AND CABLE PINOUTS USB Device Type (continued) IBM OPOS (IBM Hand-held USB with Full Scan Disable) 2-9
2 - 10 MP6000 INTEGRATOR GUIDE USB Device Type (continued) When the HID Keyboard host is selected, and the MP6000 has auxiliary scanners connected, use ADF rules to program the auxiliary scanners to add a 500 msec pause to the end of the data to prevent the interleaving of bar code data from multiple scanners. This works with standard RS-232, and SSI over RS-232 (with the Send Raw Decode Data setting).
HOST INTERFACES AND CABLE PINOUTS 2 - 11 USB Device Type (continued) CDC COM Port Emulation
2 - 12 MP6000 INTEGRATOR GUIDE Connecting an RS-232 Interface NOTE For a list of supported scanner functionality by communication protocol Appendix E, COMMUNICATION PROTOCOLS. MP6000 Scanner Only or MP6200/6500 Scale with Single Cable Protocol Use the RS-232 interface to connect the MP6000 to POS devices, host computers, or other devices with an available RS-232 port (e.g., com port). NOTE The MP6000 uses +/-6V RS-232 signal levels to accommodate long cable lengths, and increased noise immunity.
HOST INTERFACES AND CABLE PINOUTS 2 - 13 Table 2-3 Auxiliary Connections Configuration Choices for the Devices Below RS-232 Device Port Configuration Value Connect Device to These Ports AUX 1 (see parameter 1246 page 2-32) AUX 2 USB2 USB3 RS-232 auxiliary scanner, and a Sensormatic Controller 3 01 Sensormatic Controller RS-232 auxiliary scanner 3 USB auxiliary scanner 3 USB auxiliary scanner 3 RS-232 auxiliary scanner, and a Dual Cable Scanner/Scale 3 1 Dual Cable Scanner/Scale 2 RS-232 a
2 - 14 MP6000 INTEGRATOR GUIDE Connect MP6000 to RS-232 Host To connect the MP6000 to an RS-232 host: 1. Connect the modular connector of the RS-232 interface cable to the POS interface port on the MP6000. 2. Connect the other end of the RS-232 interface cable to the serial port on the host. 3. Connect a 12V power supply directly to the MP6000. 4. Select the RS-232 host type by scanning the appropriate bar code (see RS-232 Host Types on page 2-20).
HOST INTERFACES AND CABLE PINOUTS 2 - 15 RS-232 Parameters NOTE This guide includes limited parameter bar codes. For ALL MP6000 programming bar codes, refer to the MP6000 Bar Code Programming Guide (p/n 72E-172633-xx).
2 - 16 MP6000 INTEGRATOR GUIDE RS-232 Host Parameters Various RS-232 hosts use their own parameter default settings. Selecting standard, ICL, Fujitsu, Wincor-Nixdorf Mode A, Wincor-Nixdorf Mode B, OPOS/JPOS, Olivetti, Omron, Common Use Terminal Equipment (CUTE-LP/LG bar code readers), NCR, or Datalogic sets the defaults listed in Table 2-5 and Table 2-6. NOTE Table 2-5 All items listed in Table 2-5 and Table 2-6 are for scanner only connections, except for NCR which can support scanner and scale.
HOST INTERFACES AND CABLE PINOUTS 2 - 17 RS-232 Host Parameters (continued) Table 2-6 Terminal Specific RS-232 Parameter Olivetti Omron CUTE NCR (Single Cable Scale) Datalogic Baud Rate 9600 9600 9600 9600 9600 Parity Even None Even Odd Odd Stop Bit Select One One One One One ASCII Format 7-Bit 8-Bit 7-Bit 7-Bit 7-Bit Hardware Handshaking None None None None None Software Handshaking ACK/NAK None None None None Serial Response Timeout 9.9 Sec. 9.9 Sec. 9.9 Sec.
2 - 18 MP6000 INTEGRATOR GUIDE RS-232 Host Parameters (continued) Selecting ICL, Fujitsu, Wincor-Nixdorf Mode A, Wincor-Nixdorf Mode B, OPOS/JPOS, Olivetti, Omron, Common Use Terminal Equipment (CUTE-LP/LG bar code readers), NCR, or Datalogic enables the transmission of code ID characters listed in Table 2-7 and Table 2-8. These code ID characters are not programmable and are separate from the Transmit Code ID feature. Do not enable the Transmit Code ID feature for these terminals.
HOST INTERFACES AND CABLE PINOUTS 2 - 19 Table 2-8 Terminal Specific Code ID Characters Code Type Olivetti Omron CUTE NCR Datalogic UPC-A A A A A A UPC-E C E None E E EAN-8/JAN-8 B FF None FF FF EAN-13/JAN-13 A F A F F Bookland EAN A F None None None Code 39 M C 3 B1 * Code 39 Full ASCII None None 3 None None Trioptic None None None None $T Code 32 None None None None AE Codabar N N None None % Code 128 K L
2 - 20 MP6000 INTEGRATOR GUIDE RS-232 Host Types To select an RS-232 host interface, scan one of the following bar codes. NOTES 1. Scanning Standard RS-232 activates the RS-232 driver, but does not change port settings (e.g., parity, data bits, handshaking). Selecting another RS-232 host type bar code changes these settings. 2. The CUTE host disables all parameter scanning, including Set Defaults.
HOST INTERFACES AND CABLE PINOUTS 2 - 21 RS-232 Host Types (continued) *Standard RS-232
2 - 22 MP6000 INTEGRATOR GUIDE RS-232 Host Types (continued) ICL RS-232
HOST INTERFACES AND CABLE PINOUTS 2 - 23 RS-232 Host Types (continued) Wincor-Nixdorf RS-232 Mode A
2 - 24 MP6000 INTEGRATOR GUIDE RS-232 Host Types (continued) Wincor-Nixdorf RS-232 Mode B
HOST INTERFACES AND CABLE PINOUTS 2 - 25 RS-232 Host Types (continued) Olivetti ORS4500
2 - 26 MP6000 INTEGRATOR GUIDE RS-232 Host Types (continued) Omron
HOST INTERFACES AND CABLE PINOUTS 2 - 27 RS-232 Host Types (continued) OPOS/JPOS
2 - 28 MP6000 INTEGRATOR GUIDE RS-232 Host Types (continued) Fujitsu RS-232
HOST INTERFACES AND CABLE PINOUTS 2 - 29 RS-232 Host Types (continued) CUTE 2
2 - 30 MP6000 INTEGRATOR GUIDE RS-232 Host Types (continued) RS-232 Host -NCR Variant Scan the bar code below to enable the NCR variant of the RS-232 host. IMPORTANT There are several parameter options available with the NCR variant for RS-232. Refer to the MP6000 Bar Code Programming Guide, p/n 72E-172633-xx to manage the following NCR related parameters: • • • • • NCR Use Prefix NCR Prefix NCR Suffix NCR Use BCC NCR Interface.
HOST INTERFACES AND CABLE PINOUTS 2 - 31 RS-232 Host Types (continued) RS-232 Host -Datalogic Variant Scan the bar code below to enable the Datalogic variant of the RS-232 host.
2 - 32 MP6000 INTEGRATOR GUIDE RS-232 Device Port Configuration Parameter # 1246 This option allows the user to select which devices to attach to the MP6000, and to which port they are attached. Scan the appropriate bar codes that follow to select the proper configuration.
HOST INTERFACES AND CABLE PINOUTS 2 - 33 RS-232 Device Port Configuration (continued) *AUX 1 Sensormatic and AUX 2 RS-232 Scanner (00h)
2 - 34 MP6000 INTEGRATOR GUIDE RS-232 Device Port Configuration (continued) AUX 1 Dual Cable Scale and AUX 2 RS-232 Scanner (01h)
HOST INTERFACES AND CABLE PINOUTS 2 - 35 RS-232 Device Port Configuration (continued) AUX 1 Sensormatic and AUX 2 Dual Cable Scale (02h)
2 - 36 MP6000 INTEGRATOR GUIDE RS-232 Device Port Configuration (continued) AUX 1 Third Party Scale, AUX 2 Sensormatic (04h)
HOST INTERFACES AND CABLE PINOUTS 2 - 37 Third Party Scale Parameters Third Party Scale Parameter # 1294 Enable or disable Third Party Scale functionality. When disabled Third Party Scale LED Pin (parameter # 1295) and Third Party Scale Zero Pin (parameter # 1296) are ignored/overridden. (Also see Price Computational Scale Interface Circuit Drawing on page 2-13.) Options: • Enable Third Party Scale • *Disable Third Party Scale.
2 - 38 MP6000 INTEGRATOR GUIDE Third Party Scale (continued) * Disable Third Party Scale (0)
HOST INTERFACES AND CABLE PINOUTS 2 - 39 Third Party Scale LED Pin Parameter # 1295 This parameter defines the polarity of the LED/Tare input pin that illuminates the scale LED. This parameter has no effect if Third Party Scale (parameter # 1294) is disabled. Options: • Active Low • *Active High.
2 - 40 MP6000 INTEGRATOR GUIDE Third Party Scale LED Pin (continued) *Active High (1)
HOST INTERFACES AND CABLE PINOUTS 2 - 41 Third Party Scale Zero Pin Parameter # 1296 This parameter defines the polarity of the zero output pin when the Scale Zero button is pressed. This parameter has no effect if Third Party Scale (parameter # 1294) is disabled. Options: • Active Low • *Active High.
2 - 42 MP6000 INTEGRATOR GUIDE Third Party Scale Zero Pin (continued) *Active High (1)
HOST INTERFACES AND CABLE PINOUTS 2 - 43 Connecting an IBM RS-485 Interface NOTE For a list of supported scanner functionality by communication protocol Appendix E, COMMUNICATION PROTOCOLS. Connect the MP6000 directly to the host interface. POS 12V DC Figure 2-4 IBM RS-485 Connections To set up the MP6000: 1. Attach the modular connector of the IBM RS-485 interface cable to the POS interface port on the MP6000. 2.
2 - 44 MP6000 INTEGRATOR GUIDE IBM RS-485 Host Parameters IMPORTANT This chapter includes port address parameters only. For additional user preferences (including IBM Directives, refer to the MP6000 Bar Code Programming Guide (p/n 72E-172633-xx). To select the IBM RS-485 port used, scan one of the bar codes listed in Table 2-9.. NOTE 1. Scanning one of these bar codes enables the RS-485 interface on the MP6000. 2. The port numbers in Table 2-9 are no longer physical ports on the IBM POS.
HOST INTERFACES AND CABLE PINOUTS 2 - 45 IBM Port Addresses *None Selected
2 - 46 MP6000 INTEGRATOR GUIDE IBM Port Addresses (continued) Hand-held Scanner Emulation (Port 9B)
HOST INTERFACES AND CABLE PINOUTS 2 - 47 IBM Port Addresses (continued) Non-IBM Scanner Emulation (Port 5B)
2 - 48 MP6000 INTEGRATOR GUIDE IBM Port Addresses (continued) Tabletop Scanner Emulation (Port 17)
HOST INTERFACES AND CABLE PINOUTS 2 - 49 IBM Scale Port Addresses The scale port address must be configured for the scale to operate on the IBM RS-485 bus. The default is None Selected.
2 - 50 MP6000 INTEGRATOR GUIDE IBM Scale Port Addresses (continued) Port 6A
HOST INTERFACES AND CABLE PINOUTS 2 - 51 IBM Scale Port Addresses (continued) Port 6B
2 - 52 MP6000 INTEGRATOR GUIDE IBM Scale Port Addresses (continued) Port 6E
HOST INTERFACES AND CABLE PINOUTS 2 - 53 Connector Pins RS-232 AUX 1 Table 2-10 RJ-45 Pin # Signal/Name Direction Description 1 N/C N/A No Connection 2 5V Out RS-232 scanner 5VDC Supply* 3 GND N/A Signal Ground 4 TXD Out Serial TXD (±5.4V) 5 RXD In Serial RXD (±5.4V) 6 RTS Out Serial RTS (±5.4V) 7 CTS In Serial CTS (±5.4V) 8 (GEN II only) Scale LED In Indicates price computational scale has returned to zero - reflected in UI Scale Status LED (if enabled).
2 - 54 MP6000 INTEGRATOR GUIDE RS-232 AUX 2 Table 2-12 RJ-45 Pin # Signal/Name Direction Description 1 N/C N/A No connection 2 5V Out RS-232 scanner 5V supply * 3 GND N/A Signal ground 4 TXD Out Serial TXD (±5.4V) 5 RXD In Serial RXD (±5.4V) 6 RTS Out Serial RTS (±5.4V) 7 CTS In Serial CTS (±5.4V) 8 N/C N/A No connection 9 N/C N/A No connection 10 12V/150mA Out Output for auxiliary device. NOTE 150mA maximum available between both AUX 1 and AUX 2.
HOST INTERFACES AND CABLE PINOUTS 2 - 55 NOTE An additional USB port is available in the front under the platter. All USB ports can be used for the USB staging flash drive. See Table 1-3 on page 1-14 and USB Staging Flash Drive on page 5-11 for additional information.
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CHAPTER 3 SITE PREPARATION AND INSTALLATION Overview The MP6000 was designed to drop into an existing bioptic checkstand cutout with no modifications. The unit is available in three industry standard sizes (for more detailed information, see Appendix B, TECHNICAL SPECIFICATIONS): • Short - no scale available Length: Width: 13.9 in. +0/-.05 in. (353.0 mm) 11.5 in. +0/-.05 in. (292.0 mm) • Medium - with or without scale Length: Width: 15.7 in. +0/-.05 in. (399.0 mm) 11.5 in. +0/-.05 in. (292.
3-2 MP6000 INTEGRATOR GUIDE Site Preparation IMPORTANT This guide does not encompass all factors related to worker safety and check stand design. It does offer a list of considerations which may be helpful in ensuring greater safety and productivity. Ventilation and Spacing Requirements The scanner/scale housing was designed to provide adequate space for ventilation and drainage for spills.
SITE PREPARATION AND INSTALLATION 3-3 Electrical Power Considerations The MP6000 may be powered from two different sources: • POS Equipment • IBM register with powered Port 9B interface (using p/n CBA-M51-S16PAR accessory cable) • NCR POS with powered RS-232 interface (using p/n CBA-R55-S16PAR accessory cable) • Any register with powered USB interface - 12V only (using p/n CBA-U52-S16PAR accessory cable) • AC/DC power cube (using p/n PWRS-140000-148R) with IEC style modular line cord. 1.2 in.(+/- 0.
3-4 MP6000 INTEGRATOR GUIDE Checkstand Preparation If the MP6000 is not replacing an old bioptic device, and you are installing for the first time into a new checkstand, verify that the area allows for proper cabling, and an AC/DC power supply. Mounting may require installation of support(s), leveling screws, and peripheral devices. See Counter Cutout on page 3-5 for more details about the location and preparation of the opening. Figure 3-3 Preparing the Checkstand IMPORTANT The long (20.0 in./50.
SITE PREPARATION AND INSTALLATION 3-5 Counter Cutout There are three different MP6000 models: long, medium, and short. Prior to cutting the counter opening, ensure you have the dimensions for the scanner/scale being installed (see Figure 3-30, Figure 3-34, and Figure 3-38). The counter cutout size should reflect the model (also see page 3-31 for installation information). Ergonomics Ensure the installation is designed for maximum comfort, efficiency, safety, and ease of use.
3-6 MP6000 INTEGRATOR GUIDE Installing Components The MP6000 can be installed with or without the following options: • Scale and Scale Display (depending on Weights and Measure regulatory jurisdictions, a Scale Display may be required for units with a scale) • Checkpoint EAS antenna • Sensormatic EAS coil antennae and RS-232 cabling • CSS • AUX hand-held scanners. Quick Reference Installation Steps 1. Remove the existing bioptic scanner, and accessories (page 3-7). 2.
SITE PREPARATION AND INSTALLATION 3-7 Remove Existing Bioptic Scanner and Accessories If you are replacing existing equipment, follow these step to remove the old unit: 1. Ensure the POS is logged off, and the drawer was cleared by the store personnel. This varies by location. Some IT Departments may require the POS to be completely shut down. 2. Unplug the current bioptic scanner from its power supply. 3. Prior to removing cables, make a note of the current cable runs. 4.
3-8 MP6000 INTEGRATOR GUIDE 2. For added protection during shipment, the MP6000 platter is covered with a tight fitting layer of plastic as shown in Figure 3-4. This plastic layer must be removed before placing the unit into service. (In the case of a scale model, just before scale calibration; and, in case of a non-scale model, as the final step of installation) Figure 3-4 Platter Protector CAUTION 3. Do not use a sharp object to remove the protector. Doing so can damage the platter.
SITE PREPARATION AND INSTALLATION 3-9 Assemble the Dual Head Scale Display NOTE This only applies when adding a second display head to a single display. Required Tools • Phillips head screw driver. To convert a single display to a double display: 1. The second Scale Display head ships with a cable (already fitted), pole grip, two M3 x 12 self tapping Phillips screws, and a set of four display overlays. Pole Grip Figure 3-5 Second Scale Display 2.
3 - 10 MP6000 INTEGRATOR GUIDE 4. Remove the circular cap from the existing display and either discard, or keep it as a spare part. Figure 3-7 Removing Circular Cap 5. Connect the cable from the new display to the RJ-11 port marked “To Slave” on the PCB in the existing (single head) display. 6. Place the short pole extension of the new display into the vacant slot in the rear cover of the existing display.
SITE PREPARATION AND INSTALLATION 3 - 11 7. Secure in place using the pole grip and two M3 x 12 self tapping screws supplied. These are Phillips screw heads. Figure 3-10 Secure in Place 8. Replace the case back of the existing (original single-head) display using the four M3 x 18 self tapping screws (removed earlier).
3 - 12 MP6000 INTEGRATOR GUIDE Install the Scale Display When installing the optional Scale Display, consider both the cashier and customer’s viewing angle. Both must see the weight value displayed. 2.3 in 58.0 mm o 290 3.0 in 75.0 mm 3.1in 77.5 mm 6.1 in 155.0 mm 10.7 in 272.0 mm 0.6 in 15.0 mm 4.5 in/115.
SITE PREPARATION AND INSTALLATION 3 - 13 o 290 10.5 in 267.0 mm 15.5 in 394.0 mm 2.8 in 70.0 mm 3.0 in 75.0 mm 3.1 in 77.5 mm 6.1 in 155.0 mm 2.3 2.3 in in 57.
3 - 14 MP6000 INTEGRATOR GUIDE 4.53 in. (115 mm) 3.62 in. (92 mm) 1.57 in. (40 mm) 0.75 in. (19 mm) Figure 3-13 Scale Display - Base Install Template NOTE When printing this template ensure the Page Scaling option is set to None, or a setting that allows printing the actual size. Getting Started For an existing Scale Display from an old scanner: • Unscrew the unit, disconnect its cable from scanner, then remove the unit and cables.
SITE PREPARATION AND INSTALLATION 3 - 15 Installing 1. Unpack the new Scale Display from its packaging. 2. Place the proper Scale Display faceplate on the display. Fit the correct label on the Scale Display window. Select an overlay to ensure the proper weight units (kg or lb) that are required and parameters EXACTLY match the scale parameters printed on the scale Weights and Measures label. Depending on the unit, and the country location, labels vary.
3 - 16 MP6000 INTEGRATOR GUIDE Install the Customer Side Scanner (MX101) The MX101 is an optional modular unit that fits into a modified MP6000 tower and is used for customer scanning. The unit can be installed on either the left or right side of the MP6000. Remove all hardware from the packaging.
SITE PREPARATION AND INSTALLATION 3 - 17 Installing the MX101 on the Customer’s Right Side (Default) of the Tower Cover To install the MX101 on the customer’s right side (default) of the MP6000: 1. Remove the MP6000 tower bezel by squeezing inward on both the left and right sides of the lower part of the tower bezel, pushing its side snaps to disengage. Slide the tower bezel up and lift out. Tower Bezel Squeeze Inward Figure 3-15 Removing the MP6000 Tower Bezel 2.
3 - 18 MP6000 INTEGRATOR GUIDE 3. After removing the tower cover, ensure the speaker wire ferrite is in the correct position, behind the tabs as shown in Figure 3-17. Failure to properly route the wire may cause the wire to pinch when the tower cover is replaced. Ferrite tabs Figure 3-17 Speaker Wire Ferrite Placement 4. Determine the side of the MP6000 to which the MX101 should be installed.
SITE PREPARATION AND INSTALLATION 3 - 19 6. Insert the scan module into place facing out of the opening of the CSS tower cover. Ensure the grommets on the scan module align with the sockets in the tower cover, and push into place. Scan Module Grommets (3) Grommet Sockets (3) Module Installed CSS Tower Cover Figure 3-19 Inserting the Scan Module 7. Snap the scan window cover into place on the tower, over the CSS scan window.
3 - 20 MP6000 INTEGRATOR GUIDE 8. Connect the USB cable to the top USB auxiliary port (recommended) on the MP6000. Route the cable into the side cable slots as shown.
SITE PREPARATION AND INSTALLATION 3 - 21 9. Route the cable, looping through the right side cable slots as shown in Figure 3-22. (Cable wire should be tight.) Cable Slots Service Loop Cable Slots Figure 3-22 Routing the Cable NOTE The path through the cable slots is not intuitive. Send the cable towards the left of the tower (as shown) even though the CSS module is on the right. (Take up all the slack outside the MP6000 chassis so the CSS cable cannot be pinched by the checkstand.) 10.
3 - 22 MP6000 INTEGRATOR GUIDE 11. Slide the CSS tower cover back into place. Ensure the cable service loop folds up into the blank space in the CSS tower cover, on the opposite side from the scan module. Snaps should click together. When the tower cover is replaced, the module locks into the grommet compression ribs on the MP6000 inner tower. Figure 3-24 Replacing the Tower Cover 12. Replace MP6000 tower bezel. Snap down into place.
SITE PREPARATION AND INSTALLATION 3 - 23 1. Push out the CSS blank side cover on the left side of the CSS tower cover, and replace the cover into the opening on the right side of the tower cover. Figure 3-26 Removing the Side Cover 2. Repeat steps 1, 2, and 4 from Installing the MX101 on the Customer’s Right Side (Default) of the Tower Cover on page 3-17. 3. Insert the scan module into place facing out of the left side opening of the CSS tower cover.
3 - 24 MP6000 INTEGRATOR GUIDE 6. Route the cable, looping through the left side cable slots as shown below. Cable Slots for Left Side Installation Scan Module Cable Clip Figure 3-27 Routing the Cable NOTE The path through the cable slots is not intuitive. Send the cable towards the right of the tower (as shown) even though the CSS module is on the left. (Take up all the slack outside the MP6000 chassis so the CSS cable cannot be pinched by the checkstand.) 7.
SITE PREPARATION AND INSTALLATION 3 - 25 Affix the label to the indentation under the MP6000 platter. xxxxxxxxxxx MP6000 (under platter) Figure 3-29 Affix Label Install the MP6000 /Scale Ensure all components of the MP6000/scale (if applicable) and cables are ready to install (see Unpacking MP6000 Equipment on page 3-7). Checkstand Counter Cutouts and MP6000 Dimensions There are three different sets of dimensions for counter cutouts, based on the MP6000 model being installed.
3 - 26 MP6000 INTEGRATOR GUIDE Cutout/Dimensions - MP6000 Short 14.03 in. +/- 0.06 in. 356.2 mm +/- 1.5 mm 11.63 in. +/- 0.06 in. 295.3 mm +/- 1.5 mm Max R 0.25 in. 6.35 mm 2x Cashier Side Max 4.0 in. 101.6 mm Max 0.25 in. 6.4 mm Optional Leveling Feet Locations Figure 3-30 MP6000 - Short Unit (No Scale) Counter Cutout 1.75 in. +/- .25 in. 44.6 mm +/- 6.6 mm 1.75 in. +/- .25 in. 44.6 mm +/- 6.
SITE PREPARATION AND INSTALLATION 3 - 27 Cutout/Dimensions - MP6000 Short (continued) 11.50 in. 292.2 mm 13.90 in. 353.1 mm Figure 3-32 MP6000 - Short Unit (No Scale) Top View Dimensions 14.03 in. +/- 0.06 in. 356.2 mm +/- 1.5 mm (Counter Opening) 5.1 in. 128.5 mm 4.00 in. 101.
3 - 28 MP6000 INTEGRATOR GUIDE Cutout/Dimensions - MP6000 Medium 15.83 in. +/- 0.06 in. 402 mm +/- 1.5 mm 11.63 in. +/- 0.06 in. 295.3 mm +/- 1.5 mm 1.75 in. +/- .25 in. 44.6 mm +/- 6.6 mm Max R0 .25 in. 6.35 mm 2X Cashier Side Max 4.00 in. 101.6 mm Max 2.00 in. 50.8 mm Optional Leveling Feet Locations Figure 3-34 MP6000 - Medium Unit Counter Cutout Support Rails 1.75 in. +/- 0.25 in. 44.5 mm +/- 6.6 mm 1.75 in. +/- 0.25 in. 44.5 mm +/- 6.
SITE PREPARATION AND INSTALLATION 3 - 29 Cutout/Dimensions - MP6000 Medium (continued) 15.83 in. +/- 0.06 in. 402 mm +/- 1.5 mm Counter Opening 5.1 in. 128.5 mm 4.00 in. 101.6 mm Optional leveling screw kit MX301-SR00004ZZWR or MX302-SR00004ZZWR Figure 3-36 MP6000 - Medium Unit Side View Dimensions 11.50 in. 292.2 mm 15.66 in. 397.
3 - 30 MP6000 INTEGRATOR GUIDE Cutout/Dimensions - MP6000 Long 20.13 in. +/- 0.06 in. 511.2 mm +/- 1.5 mm Min 0.75 in. - Max 1.65 in. Min 19.1 mm - Max 42.0 mm Min 0.75 in. - Max 1.22 in. Min 19.1 mm - Max 31.0 mm (Cashier Side) Typical Checkstand Leveling Screw Locations 11.63 in. +/- 0.06 in. 295.3 mm +/- 1.5 mm Max 18.63 in. 473.1 mm Figure 3-38 MP6000 - Long Unit Counter Cutout 20.13 in. +/- 0.06 in. 511.2 mm +/- 1.5 mm (Counter Opening) 0.38 in. +/- 0.03 in. 9.5 mm +/- 0.8 mm 0.38 in. +/- 0.
SITE PREPARATION AND INSTALLATION 3 - 31 Cutout/Dimensions - MP6000 Long (continued) 11.50 in. 292.2 mm 20.0 in. 506.9 mm Figure 3-40 MP6000 - Long Unit Top View Dimensions To install the MP6000: 1. Ensure the following items were completed: a. Existing scanner and accessories were removed, if applicable. See Remove Existing Bioptic Scanner and Accessories on page 3-7. b. Cables were connected and routed. See Cables and Connections on page 3-15. c. The Scale Display was installed, if applicable.
3 - 32 MP6000 INTEGRATOR GUIDE Short Unit Under Counter Foot Rest Medium Unit Under Counter Foot Rest Long Unit Counter Figure 3-41 Lowering the Short, Medium, Long MP6000 into the Counter c. Replace the platter. d. Ensure the device is seated properly - see (i) for Long and (ii) for Medium and Short i. Long MP6000: The long MP6000 should not rock on the checkstand's adjustable supports (screws), and the platter must be flush with the surrounding checkstand.
SITE PREPARATION AND INSTALLATION 3 - 33 To ensure smooth scanning, ensure the platter is in place, take a steel can (e.g., a soup can), turn it over so the harsher seam is facing down, and slide the can over the platter in the standard scanning direction. The can must not catch on the checkstand, or the platter when swept across all sections of the platter, in the correct direction. For the long MP6000, secure the screws in place with lock nuts. ii.
3 - 34 MP6000 INTEGRATOR GUIDE To ensure smooth scanning, replace the platter, take a steel can (like a soup can), turn it over so the harsher seam is facing down, and slide the can over the platter in the standard scanning direction. The can must not catch on the checkstand or the platter when swept across all sections of the platter, in the correct direction. 4. Route all cables through the checkstand as shown in Figure 3-3. 5. Connect all cables to the MP6000 and POS, as needed (e.g.
SITE PREPARATION AND INSTALLATION 3 - 35 a. Grasp the wide end of the coil, angling it towards the tower. b. Insert the coil straight in and under the tower until it stops. c. Once in, rotate the coil down around the horizontal window. Figure 3-44 Installing the Horizontal Coil 4. Install the vertical coil: a. Unplug the USB cap (see Staging USB Flash Drive Cap/Port on page 1-11) and move out of the way (it may interfere with the coil during this installation). b.
3 - 36 MP6000 INTEGRATOR GUIDE e. 5. Secure each coil with two screws (see Figure 3-43 on page 3-34). Route the coil wires through the key hole on the side of the MP6000 for connection to the controller box. Leave the wires free, under the MP6000, for a Sensormatic representative to make the connection to the controller. Horizontal Sensorrmatic Cable Pinch Point Figure 3-46 Routing the Coil Through the Key Hole 6. Replace the MP6000 tower bezel. 7. Replace the MP6000 platter. 8.
SITE PREPARATION AND INSTALLATION 3 - 37 Install Checkpoint Antenna The Checkpoint EAS single axis wire loop antenna should be looped around the middle housing of the MP6000, under the platter, and should route through the pinch points as shown in Figure 3-47. There is no vertical antenna. (See Scale Cable Channel on page 1-10 for cable assembly routing.
3 - 38 MP6000 INTEGRATOR GUIDE Trim Kit Installation (If Required) The MX303-SR00004ZZWR trim kit can be used to modify the long MP6000/scale to fit into a counter cut-out previously occupied by a 12 in. wide NCR scanner/scale. The trim can be mounted on either side of the MP6000. It should be installed in the downstream side of the conveying goods. The trim adds 0.5 in. (1.2 cm) to the width of the MP6000. The kit includes one metal trim, and two Phillips head screws (M4 x 8mm). To install the trim: 1.
SITE PREPARATION AND INSTALLATION 3 - 39 MP6000 Mounting Frame (If Required) 1 2 3 Figure 3-50 Installing the Mounting Frame
3 - 40 MP6000 INTEGRATOR GUIDE
CHAPTER 4 SCALE CALIBRATION (MODELS WITH A SCALE ONLY) Overview This chapter describes how to calibrate the scale in the MP6000, and how to program its features. The parameter bar codes included in this chapter are listed in Table 4-1. NOTE All scanner programming bar codes and additional scale parameter bar codes are located in the MP6000 Bar Code Programming Guide (p/n 72E-172633-xx).
4-2 MP6000 INTEGRATOR GUIDE Scale Calibration Procedure (Scanner/Scale Configurations Only) Follow the steps below to calibrate the scale. NOTES 1. The 30 second timer, or 90 second timer for Firmware versions before 3.4 (see Identifying Firmware Version), resets after each successful stage of the calibration procedure (not applicable at the Step 5 - Calibration Success or Failure stage). 2.
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4-3 Step 1 - Electronic Entry into Calibration Mode Encompasses all scales sold without a mechanical calibration switch installed. When the integrated scale does not have a calibration switch, electronic entry is required. Firmware Versions Older Than v3.
4-4 MP6000 INTEGRATOR GUIDE 2. If the weight unit needs to be changed (e.g., from kg units to lb units or vice-versa), scan the appropriate Legal Scale Units bar code (see Legal Scale Units on page 4-13). If you do not change the default, or current weight unit, the scale calibrates with the default (kg) or previously programmed unit. NOTE The unit selection legal parameter can be scanned at any time after entering a Calibration Mode.
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4-5 Step 4 - Calibration at LOAD IMPORTANT This step of the calibration procedure must be completed within 30 seconds, or 90 seconds for Firmware Version before 3.4. (See Identifying Firmware Version.) If this time expires before completing the step then the calibration procedure is exited. • The Scale Display blinks either CAL25 or CAL11, depending on the units of measure programmed (CAL25 = pounds; CAL11 = kilograms).
4-6 MP6000 INTEGRATOR GUIDE a. Place 25 lb weights on the scanner as shown in Figure 4-2; three 5 lb weights centered on the center of the scale, and two 5 lb weights centered on top. Center of Scale Figure 4-2 Weight Calibration Configuration for Pounds b. Place 11 kg weights on the scanner as shown in Figure 4-3; two 5 kg weights centered on the center of the scale, and one 1 kg weight on top between the two 5 kg weights. Center of Scale Figure 4-3 Weight Calibration Configuration for Kilograms 2.
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4-7 Step 5 - Calibration Success or Failure Calibration Success The calibration process is successful if the Scale Display blinks between CAL P and CAL S, and the 7-segment display scrolls between CAL P and CAL S. NOTE P = pass; S = Save and Reset the Scale. There are two ways to finalize the calibration process: 1. After the Scale Display starts blinking between CAL P and CAL S, remove the weights from the scale. 2.
4-8 MP6000 INTEGRATOR GUIDE Calibration Mode Exit Conditions Calibration Mode exits under the following conditions: • No response is received from an external operator for 30 seconds (Firmware Version 3.4 or later) or 90 seconds (Firmware Version pre-3.4). This timeout does not apply at Step 5 - Calibration Success or Failure. • The operator turns the MP6000 off. • Step 4 - Calibration at LOAD completes successfully, or unsuccessfully (fails).
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) Table 4-4 Verification Tests for US (lb) Scales (Continued) All Tolerances Are +/- All Tolerances Are +/- Acceptance Single Int Acceptance Dual Int 30.00 .015 lb .015 lb EEEE N/A N/A 30.00 30.00 .015 lb .015 lb 20.00 20.00 .01 lb .01 lb 10.00 10.00 .01 lb .005 lb 5.00 5.00 .005 lb .005 lb 0.10 0.10 .005 lb .0025 lb 0.00 0.0 lb 0.0 lb Verification Test for US Scale Applied Load lb 30.
4 - 10 MP6000 INTEGRATOR GUIDE Table 4-5 Verification Tests for Metric Scale (Continued) All Tolerances Are +/- All Tolerances Are +/- Acceptance Single Int Acceptance Dual Int EEEE N/A N/A 15.000 15.000 .0075 kg .0075 kg 10.000 10.000 .005 kg .005 kg 5.000 5.000 .005 kg .003 kg 2.500 2.500 .0025 kg .002 kg 0.100 0.100 .0025 kg .001 kg 0.000 0.0 kg 0.
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4 - 11 The weight checked at each position on the scale, shown in Figure 4-4, represent halfway between the center of the platter and corner. Use a stack configuration of weights if needed (i.e., (2) 5.00 lb weights, or (2) 2.500 kg weights) depending on the units of measure programmed.
4 - 12 MP6000 INTEGRATOR GUIDE 2. When the Scale Zero button is released, the scale returns to normal operation, and the tallies are removed from both displays. NOTE 1. This feature is inhibited when the unit is in a scale Calibration Mode. NOTE 2. If units of weight measure was modified (i.e., kg to lb, or lb to kg) the parameter counter is incremented by two in the audit tally.
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4 - 13 Scale Configuration Parameters NOTE Refer to the MP6000 Bar Code Programming Guide, p/n 72E-172633-xx, for all programming bar codes for the MP6000/scale. Legal Scale Units Parameter # 995 Scan a weight unit below to set the legal weight units for the MP6000. Scan Kilograms for metric units; scan Pounds for the US units. IMPORTANT The scale must be in a calibration mode to change this parameter.
4 - 14 MP6000 INTEGRATOR GUIDE Legal Scale Units (continued) Pounds (1)
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4 - 15 Scale Display Configuration Parameter # 986 Scan Enable Scale Display Configuration below to enable the Scale Display port. The Scale Display port is disabled by default.
4 - 16 MP6000 INTEGRATOR GUIDE Scale Display Configuration (continued) * Disable Scale Display Configuration (0)
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4 - 17 Legal Scale Dampening Filter Setting Parameter # 996 Scan a bar code below to set the vibration sensitivity of the scale. The lower the number value, the more sensitive the scale is to vibration. The scale must be in a Calibration Mode to program this parameter.
4 - 18 MP6000 INTEGRATOR GUIDE Parameter # 996 (continued) * Low Vibration Sensitivity (1)
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4 - 19 Parameter # 996 (continued) Very Low Vibration Sensitivity (2)
4 - 20 MP6000 INTEGRATOR GUIDE Parameter # 996 (continued) Ultra Low Vibration Sensitivity (3)
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4 - 21 User Interface Displays and Signals Table 4-6 LEDs, and Beeper Sequences Scale State 7-segment Diagnostic Display LED (System) Beeper Sequence Scale Zero Button (LED) Optional Scale Display Scale disabled No change No change None OFF Blank Scale normal stable with weight No change No change None; single short beep after weight request from POS, if this feature is enabled.
4 - 22 MP6000 INTEGRATOR GUIDE Table 4-6 LEDs, and Beeper Sequences (Continued) Scale State Successfully entering scale legal Calibration Mode 7-segment Diagnostic Display LED (System) Beeper Sequence Off Optional Scale Display Step 2 - Program Legal Parameters and Step 3 Calibration at NO LOAD - Scrolls C00Lb OR C00g depending on units programmed as pounds (lb) or kilograms (kg) Step 4 - Calibration at LOAD - Scrolls C25Lb or C11g depending on units programmed as pounds (lb) or kilograms (kg) Step
SCALE CALIBRATION (MODELS WITH A SCALE ONLY) 4 - 23 Table 4-6 LEDs, and Beeper Sequences (Continued) Scale State 7-segment Diagnostic Display LED (System) Beeper Sequence Scale Zero Button (LED) Optional Scale Display Successfully executing and exiting a scale legal calibration Calibration procedure semantics removed from display.
4 - 24 MP6000 INTEGRATOR GUIDE
CHAPTER 5 OPERATING THE SCANNER Overview This chapter describes how to operate the MP6000, including information about indicators (LEDs, beeper, etc,), beeper/speaker, user buttons, weighing items, and the 7-segment character (diagnostic) display.
5-2 MP6000 INTEGRATOR GUIDE Controls and Indicators See Table 5-1 on page 5-20 for all beeper and LED indications. LED Array Bar LED Array Bar Figure 5-1 LED Array Bar The LED array is located on the top of the device (Figure 5-1) and provides visual feedback for system statuses and alerts. The LED has an array of five bi-color (green/red) LEDs and, depending on the condition, the entire LED bar illuminates, or section of the bar illuminates.
OPERATING THE SCANNER 5-3 Diagnostic LED/7-segment Display 7-segment Display Figure 5-2 7-segment Display Figure 5-2 shows the internal 7-segment display which provides error and warning codes, scale legal parameters and lead through help during scale calibration. It is visible inside the scanner’s vertical window. The 7-segment display is a one character display. Letter(s) and number(s) messages scroll one character at a time through the display.
5-4 MP6000 INTEGRATOR GUIDE Front Panel Buttons The three front panel user interface buttons are backlit for ease of use. Scale Zero Button (Configurations with Scale Only) Figure 5-3 Scale Zero Button This button is a scale zero button and status LED that controls some scale operation and displays scale status. Touch Scale Zero to set the scale to zero (within +/- 0.6 lb, or +/- 0.300 kg). The LED is green and can be on, flashing, or off. LED brightness cannot be controlled.
OPERATING THE SCANNER 5-5 Sensormatic Manual Activation and Sensormatic Status Button Figure 5-5 EAS Button This button indicates the state of the Sensormatic EAS device. The LED is yellow/amber and can be on, flashing, or off. See Beeper and LED Indicators on page 5-20 for detailed indications. Soft Reset Buttons Figure 5-6 Soft Reset Buttons A soft reset of the MP6000 can be initiated by pressing the Scale Zero and EAS buttons simultaneously for 10 seconds.
5-6 MP6000 INTEGRATOR GUIDE MP6000 Related Hardware Scale Display (Scanner/Scale Configurations Only) MP6000 models with a scale have an option for a single or dual Scale Display. The single display can be positioned to provide continuous display of weight values, and digital zero balance indication for customer and operator. The dual display offers more flexibility by allowing the two display heads to rotate independently.
OPERATING THE SCANNER 5-7 Platter The platter covers the horizontal scan window, and scale (if applicable). It also accommodates product placement. The sapphire platter glass is built for long term reliability and clarity, and is impervious to scratches except from industrial diamonds. Installing/Removing the Short and Medium Non-Scale Platters To remove the platter push the front, left corner of the platter to lift it slightly. Use your fingers under the platter to lift it up and out.
5-8 MP6000 INTEGRATOR GUIDE Installing/Removing the Long Scale Platter The long scale platter installs down into, and hooks onto the scale assembly. To install the platter on a long MP6000 with a scale: 1. Line up the hooks on the platter with the notches in top scale frame. 2. Drop the platter straight down on scale top frame. 3. Slide the platter forward, engaging the hooks. 4. Drop the rear of the platter onto rear scale top frame pegs.
OPERATING THE SCANNER 5-9 To remove the platter on a long MP6000 with a scale: 1. Lift the rear of the platter slightly. 2. Slide the platter backwards, disengaging hooks. 3. Lift platter straight up and off. 1 Long Scale Platter Scale Top Frame 2 3 Figure 5-9 Removing the Long Platter (MP6000 With Scale) Scan Windows The MP6000 provides six sided scanning, including reading top down and cashier side bar codes. 2D scanning (PDF, Aztec etc.
5 - 10 MP6000 INTEGRATOR GUIDE Operating Modes The MP6000 GEN I has two operating modes with corresponding power requirements (typical): • Idle Mode < 5W • Active Mode 4.65 W average, < 12 W peak. The MP6000 GEN II has two operating modes with corresponding power requirements (typical): • Idle Mode < 3.75 W • Active Mode 8.25 W average, < 12 W peak. Programming the MP6000 The MP6000 can be programming using the following methods.
OPERATING THE SCANNER 5 - 11 USB Staging Flash Drive A staging USB flash drive can be used to: a. Set up an MP6000 system from a 123Scan2 generated set of files b. Perform MP6000 system cloning and/or Collect MP6000 statistics, usage, and diagnostics data. c. A staging flash drive can be created by123Scan2 and/or from an MP6000. • A 123Scan2 generated staging flash drive can perform device setups from 123Scan2 to multiple MP6000s.
5 - 12 MP6000 INTEGRATOR GUIDE Manually Staging/Configuring MP6000 Devices Manually staging/configuring MP6000 devices using a USB flash drive is a three step process. Step 1: Generate the staging files, and load to a USB flash drive. Step 2: Deploy the USB flash drive to transport staging files to an MP6000. Step 3: Load the files and configure the MP6000 by inserting the staging flash drive.
OPERATING THE SCANNER 5 - 13 Loading Cloning Files Cloning files can be loaded to the staging flash drive two ways: • Insert the staging flash drive into one of the MP6000 USB ports (Figure 5-10), and select Option 1 - Load Files (see Step 3). • Use 123Scan2 to create and export files to the staging flash drive. (See 123Scan2 Staging Flash Drive Configuration for more information.) NOTE The USB flash drive must be at least 2.5 in. (63.
5 - 14 MP6000 INTEGRATOR GUIDE 123Scan2 Staging Flash Drive Configuration The Flash Drive Wizard option within the 123Scan2 utility steps a user through the process of generating a USB staging flash drive with cloning files. To access the Flash Drive Wizard from any 123Scan2 screen, click Tools > Staging Flash Drive (MP6000 only) > Create Staging Flash Drive Files.
OPERATING THE SCANNER 5 - 15 Scanning The MP6000 uses its horizontal and vertical scan windows simultaneously to provide a high swipe speed using six sided scanning. The MP6000 includes an automatic Infra-Red (IR) wakeup system that reduces power consumption. When any object is presented in the field of view of the scan windows, the red illumination turns on, but automatically turns off when the object is removed.
5 - 16 MP6000 INTEGRATOR GUIDE Weighing Items For proper weighing, items should be placed fully on the shaded (gray) regions of the scanner. Raised Rail Figure 5-13 Gray Weighing Region Long items may be weighed by laying them on the raised vegetable rail so that the end that overhangs the weighing surface is suspended above the countertop. To weigh items, follow the steps below. 1. Ensure all items are removed from the platter, and the platter is in place. 2. Verify the Scale Display shows 0.
OPERATING THE SCANNER 5 - 17 Electronic Article Surveillance (EAS) The MP6000 has integrated Electronic Article Surveillance (EAS) options which allow support for Sensormatic EAS controllers or Checkpoint EAS controllers. (See EAS Devices on page 1-8 for supported EAS controllers.) The MP6000 and EAS system can operate independently of each other, or using communication cable to synchronize deactivation with barcode scanning.
5 - 18 MP6000 INTEGRATOR GUIDE For detailed information about these modes, and the parameter bar codes, refer to the MP6000 Bar Code Programming Guide. Checkpoint Controller Checkpoint EAS soft tags can be detected and deactivated by a deactivation antenna mounted under the platter (see Install Checkpoint Antenna on page 3-37). EAS labels should be brought near the antenna to be deactivated.
OPERATING THE SCANNER 5 - 19 Sensormatic EAS Soft Tags (Labels) Figure 5-16 Sensormatic EAS Soft Tags (Labels) Deactivation of soft tags alerts the user with audible Geiger counter beeps. Deactivation of soft tags synchronized with a bar code scan alerts the user with audible Geiger counter beeps. Soft tags can be disabled, and they can also be reset using a Sensormatic tag re-setter.
5 - 20 MP6000 INTEGRATOR GUIDE Beeper and LED Conditions NOTE Refer to the MX101 Product Reference Guide (p/n 72E-171320-xx) for beeper and LED conditions for the CSS device. Table 5-1 Beeper and LED Indicators Condition Beeper Indication System LED Indication Button LED Indication Description ADF Programming Number expected High, Low Beeps Green No change Enter another digit. Add leading zeros to the front if necessary.
OPERATING THE SCANNER 5 - 21 Table 5-1 Beeper and LED Indicators (Continued) Condition Beeper Indication System LED Indication Button LED Indication Description Press and hold Scale Zero button Click No change None If Scale Zero button is enabled, causes the scale calibration audit trail to display until button is released. Press and hold/release Scale Zero and EAS buttons Click Red after 10 seconds upon reboot No change After buttons are held for 10 seconds, a system reboot initiates.
5 - 22 MP6000 INTEGRATOR GUIDE Table 5-1 Beeper and LED Indicators (Continued) Condition Beeper Indication System LED Indication Button LED Indication Description EAS system functional (idle) None No change EAS LED is on EAS is operating normally. EAS tag detected anytime Configurable: None, Geiger Counter clicks No change EAS LED blinks yellow at 4 Hz An EAS tag is in the EAS tag detected area, and being detected.
OPERATING THE SCANNER 5 - 23 Table 5-1 Beeper and LED Indicators (Continued) Condition Beeper Indication System LED Indication Button LED Indication Description Macro PDF buffer out of memory 3 Long Low Beeps No change No change Out of memory. There is not enough buffer space to store the current MPDF symbol. Macro PDF bad symbology encountered 4 Long Low Beeps No change No change Bad symbology.
5 - 24 MP6000 INTEGRATOR GUIDE Table 5-1 Beeper and LED Indicators (Continued) Condition BELL (RS-232) Beeper Indication System LED Indication Button LED Indication Description High Beep None No change A character is received over RS-232. Pressed and release Volume/Tone button Annunciates volume level No change Button LED blinks for two seconds (at 2 Hz) Volume change: causes the current volume level to be annunciated.
CHAPTER 6 123SCAN2 Introduction 123Scan² is an easy-to-use, PC-based software tool that enables the quick and easy setup of Zebra scanners. 123Scan² uses a wizard tool to guide users through a streamlined set up process. Once parameters are set, the values are saved to a configuration file that can be distributed via e-mail, electronically downloaded via a USB or RS-232 cable, or used to generate a sheet of programming bar codes that can be scanned.
6-2 MP6000 INTEGRATOR GUIDE 123Scan2 Requirements • Host computer with Windows XP SP2 or Windows 7 • Scanner • USB cable. For more information on123Scan², go to: http://www.motorolasolutions.com/123Scan For a 1 minute tour of 123Scan², go to: http://www.motorolasolutions.com/scannerhowtovideos To download 123Scan² software and access the Help file integrated in the utility, go to: http://support.symbol.com/support/product/123Scan2.
APPENDIX A MAINTENANCE, TROUBLESHOOTING, AND ERROR CODES Overview This chapter provides error/warning codes, troubleshooting, and maintenance information.
A-2 MP6000 INTEGRATOR GUIDE Troubleshooting Diagnostic LED 7-segment Display - Error and Warning Codes IMPORTANT The information in Table A-1 and Table A-2 are for reference only. Contact your service provider for any error or warning conditions. The MP6000 includes a one character LED display inside the scanner vertical window. This display provides status and troubleshooting information, as well as scale legal parameters during calibration (only configurations with a scale).
MAINTENANCE, TROUBLESHOOTING, AND ERROR CODES A-3 Troubleshooting Assistance If an MP6000 displays any of the LED display codes preceded with an E the unit will not operate correctly unless the error is resolved. For LED display codes preceded with a U the unit will continue to operate, although with possible performance degradation. Under any circumstance it is recommended to review basic hardware installation, and software configuration prior to contacting a Zebra approved Service Provider.
A-4 MP6000 INTEGRATOR GUIDE LED PCB (Underneath Cover) UI PCB (Underneath Cover) Figure A-3 UI Board and Top LED Board 5. Replace all covers. 6. Replace the platter on the unit. 7. Remove any objects from the platter, or near the unit and re-apply power to the MP6000 and attached equipment (POS, hand-held scanner). 8. Wait for the unit to boot, and listen for start-up audio indicators. 9. If the LED display codes persist contact your Zebra qualified Service Provider.
MAINTENANCE, TROUBLESHOOTING, AND ERROR CODES A-5 General Error and Warning Codes Table A-1 LED Display Error and Warning Codes LED Display Code Error/Warning Indication Errors (E) E21 Illumination failed E26 Image Capture Hardware (HW assist) failure E28 Digital Audio Playback failure Warnings (U) U1 Diagnostic Test Flag (internal only) U2 Illumination Current Limit warning U3 Horizontal Left Current Limit warning U4 Horizontal Center Current Limit warning U5 Horizontal Right Current Li
A-6 MP6000 INTEGRATOR GUIDE Scale Warning Codes The warning codes listed in Table A-2 display on the 7-segment display. Table A-2 Scale Fault Codes Warning Code U12 Warning Type Scale Failed to Zero on Scale Zero Button Press Description The scale failed to find a zero weight reference when the Scale Zero button was pressed. The scale will zero if the weight on the platter is within +/- 2% of maximum weight measurement capacity, and stable (i.e., no motion on platter). This is +/- 0.6 lb, or +/- 0.
MAINTENANCE, TROUBLESHOOTING, AND ERROR CODES A-7 Table A-2 Scale Fault Codes (Continued) Warning Code Warning Type Description U22 Scale Communication Error This is a failed communication between the MP6000 scanner PCB and the scale device. There are three issues that can cause this fault condition: • Circuitry on the MP6000 scanner PCB is failed. • Internal cable between scanner PCB and the scale device is faulty. • Internal circuitry on the scale device is faulty.
A-8 MP6000 INTEGRATOR GUIDE
APPENDIX B TECHNICAL SPECIFICATIONS Technical Specifications Table B-1 MP6000 Technical Specifications Item Description Physical Characteristics Dimensions Platter Option Short (no scale available) Length: Width: Depth: Height: 13.9 in. +0/-.05 in. (353.0 mm) 11.5 in. +0/-.05 in. (292.0 mm) 4.0 ±0.08 in. (101.6 ±2 mm) Above platter: 5.1 in. max Medium scanner and scanner/scale Length: Width: Depth: Height: 15.7 in. +0/-.05 in. (399.0 mm) 11.5 in. +0/-.05 in. (292.0 mm) 4.0 ±0.08 in. (101.
B-2 MP6000 INTEGRATOR GUIDE Table B-1 MP6000 Technical Specifications Item Power Description • 12VDC from POS interface cable (USB PowerPlus, RS-232 or RS-485) • Zebra PWRS-14000-148R power supply: 90-264 VRMS (110-240 nominal), 47-63Hz (50-60 nominal). NOTE If a power supply plug is inserted to the J1 connector, with no voltage to the power supply, the scanner will not power up.
TECHNICAL SPECIFICATIONS B-3 Table B-1 MP6000 Technical Specifications Item Description Imaging Technology Type Multiple CMOS Array Imager Illumination 640nm, controlled by item detection system Sides Read/Scan Zone All six (6) sides; 720° coverage 1D/2D Symbologies Refer to the MP6000 Bar Code Programming Guide (p/n 72E-172633-xx) for supported symbologies.
B-4 MP6000 INTEGRATOR GUIDE
APPENDIX C HOST INTERFACE CHARACTER SETS Introduction You can assign the values in Table C-1 as prefixes or suffixes for ASCII character data transmission.
C-2 MP6000 INTEGRATOR GUIDE RS-232 Character Sets Table C-1 Character Sets Full ASCII Code 39 Encode Character Prefix/Suffix Value RS-232 ASCII Character 1000 %U NUL 1001 $A SOH 1002 $B STX 1003 $C ETX 1004 $D EOT 1005 $E ENQ 1006 $F ACK 1007 $G BELL 1008 $H BCKSPC 1009 $I HORIZ TAB 1010 $J LF/NW LN 1011 $K VT 1012 $L FF 1013 $M CR/ENTER 1014 $N SO 1015 $O SI 1016 $P DLE 1017 $Q DC1/XON 1018 $R DC2 1019 $S DC3/XOFF 1020 $T DC4 1021 $U NA
HOST INTERFACE CHARACTER SETS Table C-1 Character Sets (Continued) Full ASCII Code 39 Encode Character Prefix/Suffix Value RS-232 ASCII Character 1029 %C GS 1030 %D RS 1031 %E US 1032 Space Space 1033 /A ! 1034 /B 1035 /C # 1036 /D $ 1037 /E % 1038 /F & 1039 /G 1040 /H ( 1041 /I ) 1042 /J * 1043 /K + 1044 /L , 1045 - - 1046 . .
C-4 MP6000 INTEGRATOR GUIDE Table C-1 Character Sets (Continued) Full ASCII Code 39 Encode Character Prefix/Suffix Value RS-232 ASCII Character 1060 %G < 1061 %H = 1062 %I > 1063 %J ? 1064 %V @ 1065 A A 1066 B B 1067 C C 1068 D D 1069 E E 1070 F F 1071 G G 1072 H H 1073 I I 1074 J J 1075 K K 1076 L L 1077 M M 1078 N N 1079 O O 1080 P P 1081 Q Q 1082 R R 1083 S S 1084 T T 1085 U U 1086 V V 1087 W W 1088 X X 1089 Y
HOST INTERFACE CHARACTER SETS Table C-1 Character Sets (Continued) Full ASCII Code 39 Encode Character Prefix/Suffix Value RS-232 ASCII Character 1091 %K [ 1092 %L \ 1093 %M ] 1094 %N ^ 1095 %O _ 1096 %W 1097 +A a 1098 +B b 1099 +C c 1100 +D d 1101 +E e 1102 +F f 1103 +G g 1104 +H h 1105 +I i 1106 +J j 1107 +K k 1108 +L l 1109 +M m 1110 +N n 1111 +O o 1112 +P p 1113 +Q q 1114 +R r 1115 +S s 1116 +T t 1117 +U u 1118 +V v
C-6 MP6000 INTEGRATOR GUIDE Table C-1 Character Sets (Continued) Full ASCII Code 39 Encode Character Prefix/Suffix Value RS-232 ASCII Character 1122 +Z z 1123 %P { 1124 %Q | 1125 %R } 1126 %S ~ 1127 (RS-232) Undefined 7013 (RS-232 ENTER
APPENDIX D PARAMETER DEFAULT TABLE NOTE Table D-1 This guide includes limited parameter bar codes. For ALL MP6000 programming bar codes, refer to the MP6000 Bar Code Programming Guide (p/n 72E-172633-xx).
D-2 MP6000 INTEGRATOR GUIDE Table D-1 Parameter Defaults (Continued) Parameter Disable Scale Display Page Number 4-16 Legal Scale Dampening Filter Low Vibration Sensitivity 4-18
APPENDIX E COMMUNICATION PROTOCOLS Table E-1 MP6000 Scanner - Functionality vs.
E-2 MP6000 INTEGRATOR GUIDE Table E-1 MP6000 Scanner - Functionality vs.
INDEX Numerics 0.0 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 12V DC connector . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 7-segment display . . . . . . . . . . . . . . . . . . 1-13, 3-34, 4-2, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3, 4-4, 4-7, . . . . . . . . . . . . . . . . . . . . . . 4-8, 4-11, 5-3, 5-13, A-2, A-6 A active operating mode . . . . . . . . . . . . . . . . . . . .5-10, B-2 ASCII values RS-232 character sets . . .
INDEX - 2 MP6000 INTEGRATOR GUIDE connecting IBM RS-485 interface . . . . . . . . . . . . . . . . . . . . 2-43 RS-232 interface . . . . . . . . . . . . . . . . . . . . . . . . 2-12 USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 USB interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4 connector ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 connectors 0.0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 12V DC . . .
Index - 3 scanner/scale . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 Sensormatic coils . . . . . . . . . . . . . . . . . . . . . . . 3-34 trim kit for the MP6000 . . . . . . . . . . . . . . . . . . . 3-38 L LED array/bar . . . . . . . . . . . . . . . . . . . . . . 1-9, 1-13, 5-2 LED display notes . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 leveling screws . . . . . . . . . . . . . . . . . . . . . . . . 1-11, 1-14 M maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX - 4 MP6000 INTEGRATOR GUIDE USB port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12 user preferences parameters . . . . . . . . . . . . . . . . . . 4-1 V ventilation and spacing requirements . . . . . . . . . . . . 3-2 vertical scan window . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 volume/tone button . . . . . . . . . . . . . . . . . . 1-9, 1-13, 5-4 Z Zebra support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tell Us What You Think... We’d like to know what you think about this Manual. Please take a moment to fill out this questionnaire and fax this form to: (631) 627-7184, or mail to: Zebra Technologies Corporation Lincolnshire, IL U.S.A. Attention: Technical Publications Manager Data Capture Solutions IMPORTANT: If you need product support, please call the appropriate customer support number provided. Unfortunately, we cannot provide customer support at the fax number above.
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