Receipt Printers Maintenance Manual for Cameo 2, Cameo 2SC, Cameo 3, Cameo 3SC, & Cameo 3N Models RMAN-CM rev.
Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its subsidiaries (Zebra Technologies). It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such propriety information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies.
CONTENTS SECTION 1: CAMEO INTRODUCTION ................................................................. 1-1 Specifications ....................................................................................................... 1-2 Control Panel ....................................................................................................... 1-6 Communications .................................................................................................. 1-7 Verify that the Printer is Working .....
Battery Latch, Cameo 3 & 3N- AN16794-010 ................................................... 2 -46 Battery,Cameo 2- CC14035-3 & Cameo, 3, 3SC & 3N- CC15294-3 ................ 2 -47 Environmental Boot-, Cameo 2 AN16793-015, -016, --017 & -018 .................. 2 -48 Enviornmental Boot, Cameo 3 - AN16794-016, -017, -018, -019, -020 & -021 2 -48 SECTION 3 • CAMEO PCCS AND PARTS .......................................................... 3-1 Factory Repair and Parts Ordering Procedure ..........................
SECTION 1: CAMEO INTRODUCTION Description The Cameo™2, Cameo 2 plus, Cameo 2SC , Cameo 3, Cameo 3SC and Cameo 3N Portable Printers utilize the latest in direct thermal printing technology. These products are designed for mobile printing applications and their compact size is ideally suited to print receipts and for many other situations where on-site printing is required. The Cameo 2 plus offers label printing capabilities.
SPECIFICATIONS Physical Height Cameo 2 6.6" (168 mm) Cameo 2SC 7.3” (185 mm) Width Depth 3.7" (94 mm) 2.6" (66 mm) 3.7" (94 mm) 2.6" (66 mm) Weight* 1.15 lbs. (.5 kg) 1.35 lbs (.6 Kg) Cameo 3/ 3SC/ 3N 6.2” (158 mm) (3) 8.2” (208 mm)(3SC,N) 4.6” (117 mm) 2.6” (66 mm)(3, 3SC) 3.5” (89 mm) (3N) 1.4 lbs. (.64 kg) (3) 1.6 lbs (.73 kg) (3SC) 1.9 lbs. (.86 kg.
Communications Specifications Built-in RS-232 port for one or two-way cable communication to terminal or other host up to 38.4K BPS. Programmable RTS/CTS (hardware) and XON/ XOFF protocols are supported. Default communications parameters are: Handshaking = RTS/CTS, Baud Rate = 19,200 Parity = None; Data Bits = 8; Stop Bits = 1 Standard Communications Optional infrared communications via industry standard IrDA specifications. Optional Bluetooth radio Wireless LAN via 802.
Media Specifications Media Width settings available with edge guide (all dimensions ±.05” [±1.3 mm] Cameo 2 Series 0.72 (18.2 mm) 0.85 (21.6 mm) 0.97 (24.6 mm) 1.10 (27.9 mm) 1.22 (31.0 mm) 1.35 (34.3 mm) 1.47 (37.3 mm) 1.60 (40.64 mm) Cameo 3 Series 1.47 (37.3 mm) 1.60 (40.64 mm) 1.72 (43.7 mm) 1.85 (47.0 mm) 1.97 (50.0 mm) 2.10 (53.3 mm) 2.22 (56.4 mm) 2.35 (59.7 mm) 1.72 (43.7 mm) 1.85 (47.0 mm) 1.97 (50.0 mm) 2.13 (54.1 mm)1 2.47 (62.7 mm) 2.60 66.0 mm) 2.72 (69.1 mm) 2.85 (72.4 mm) 2.97 (75.4 mm) 3.
Resident Hardware/Memory Features • • • • • 25 Resident fonts Optional international character fonts Flash memory for down-loadable programs, label formats, fonts and graphics Fully scalable fonts Built-in graphics support Software Features • • • • • • • • • • • Vertical or horizontal printing Left, right, or center justification Scale to fit Concatenation Line print mode- ideal for receipt printing Programmable label odometer with on-demand terminal reporting Serial number reporting to terminal on deman
CONTROL PANEL Power Light: Indicates unit is turned on Flashing light indicates low battery On Switch: momentary action turns on unit Feed Switch: Advances media when held down. Status Light: Steady light indicates printer is either out of media, or media cover is open. IR Window; must be aligned with corresponding window on host for IR communications to occur. (Units with IR option only) Flashing during data transmission between host and printer indicates normal wireless operation.
COMMUNICATIONS The printer must establish communications with a host terminal which sends the data to be printed. Communications occur in four basic ways: • By a cable between the printer and its host terminal • Linking to a host terminal via Infrared (usually by means of the industry standard IrDA protocol) • By means of a Bluetooth™ short range radio frequency link. • By means of a wireless LAN (Local Area Network) per 802.11b specifications. Cable Communications CAUTION.
Wireless LAN Cameo Printers can be equipped with a several radio options using the industry standard 802.11 or 802.11b protocol. These printers will have the FCC I.D. number of the radio on the product label. They allow wireless communication as a node within a local area network, (LAN) and its wireless capabilities allow communications from any point within the LAN’s perimeter. Methods of establishing communications to the Cameo printer will vary with each LAN application.
VERIFY THAT THE PRINTER IS WORKING Verifying that the Printer Is Working Before you connect the printer to your computer or portable data terminal, make sure that the printer is in proper working order. You can do this by printing a configuration label using the two-key reset method. Refer to the next section, “Print a Configuration Label.” • 1-9 • RMAN-Cameo rev.
PRINT A CONFIGURATION LABEL The printer can create a configuration label which exercises all of the printhead’s thermal elements and creates a detailed report of the printer’s settings and any special files that may be loaded into memory. This label can be used as an initial tool to diagnose such basic printer problems as missing printhead elements, missing or incorrect application files, or incorrect settings. Printing a Configuration Label 1. Turn the printer off.
Sample Configuration Label (continued) Serial # Communications Peripherals installed. Memory Size Maximum Label Size Resident Fonts Amount of Memory Available • 1-11 • RMAN-Cameo rev.
This page intentionally left blank. RMAN-Cameo rev.
SECTION 2 • CAMEO REPAIR PROCEDURES This section describes how to replace parts that you can purchase to repair your Cameo printer. TOOLS AND SUPPLIES Make use of the following tools and supplies for maintaining the printer and installing the repair kits: Hand Tools • • • • #1 Phillips Head Screwdriver #1 Slot Head Screwdriver.
CLEANING Never use any sharp objects on printer mechanism as it could damage the print head and platen. Use only the supplied cleaning pen or a cotton swab saturated with alcohol for cleaning. Always turn the printer off prior to any cleaning operation. Caution: Use care when handling the Printer Assembly to avoid being cut on the serrated edge of the Tear Bar. Cameo printers will provide years of reliable service provided a few simple guidelines are followed.
Cleaning the platen (print roller) Applies to printers configured for linered media only • Open the printer by squeezing the finger grips on either side of the media compartment cover and swinging it open. • Gently clean the platen with the cleaning pen supplied with the printer and/or alcohol and a cotton swab while rotating the platen. Cleaning the Media Sensor The Media sensor is located inside the media compartment under the print head.
TROUBLESHOOTING Never use any sharp objects on the printer mechanism as it could damage the print head. Use only isopropyl alcohol, the supplied cleaning pen and /or a cotton swab for cleaning the printer. Self Test: Perform the self test as described in the Controls section. The unit should print a line of interlocking “x” characters to insure all elements of the print head are working, print out the version of software loaded in the printer and then print two reports.
No print (Continued): • Network printers: refer to the RF LAN Information section of the Self Test printout to verify the printer’s SSID and IP addresses are correct, and that the printer is “associated” with the wireless LAN. • Invalid label format or command structure — use Hex Dump Mode for troubleshooting. Refer to the Programming Manual for more information. Reduced battery charge life: • Recondition (cycle) battery. • Damaged battery-replace.
MEDIA COVER, CAMEO 2 - AN16793-005 & CAMEO 3- AN16794-003 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Tools • #1 Slot Head Screwdriver. Removing the Media Cover 1. Open the Media Cover and remove media. 2. Remove the Media Cover.
EDGE GUIDE, CAMEO 2 & 3 - AN16793-009 CAMEO 2 & 3 Edge Guide Molded-in writing faces this side. Installing the Edge Guide Install the Edge Guide as shown. It should snap into the far left slot per the illustration. The “Paper This Side” text molded into the Edge Guide should face towards the center of the printer. • 2- 7 • RMAN-Cameo rev.
TOP COVER, CAMEO 2 - AN16793-021 & -022 & CAMEO 3- AN16794-023 & -024 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. The Tear Strip on the Printhead Assembly is very sharp! Use care in handling it. Always perform this procedure at a grounded workstation to prevent static electricity from damaging electronic components.
LABELS AND KEYPAD, CAMEO 2 & 3- AN16793-001 IR Label or Bluetooth Logo Label Keypad Card Swipe Label Align per View A-A Product ID Label Removing a Keypad or Label Pry and peel the label or keypad. Using alcohol and a scraper, carefully remove any glue residue from the surface. Attaching a Keypad Remove the adhesive backing from Keypad, carefully align the label with the recess in the Cameo Top Cover as illustrated, and press the keypad in place.
CPU BOARD, CAMEO 2- AN16793-013 & -014 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. The Tear Bar on the Printer Assembly has sharp edges. Use caution when performing operations near the printer. Removing the CPU Board 1. Remove the media and battery. Refer to the Cameo Portable Printers User’s Manual. 2.
2. Connect the Cables to the CPU Board Warning: The Tear Bar on the Printer Assembly has sharp edges. Use caution when working near the printer.
Install the CPU Board Warning: When installing the CPU, make sure that all cables are properly routed and not being stretched or crimped. 3. Dress the Antenna attached to the SRRF Assembly and secure with Super-Bond tape. 4. Carefully move all wires away from the two slots in raised area directly behind the printer. Attach the CPU board to the printer chassis with (4) M3 x 10 mm SelfTapping Screws. Note: The SRRF Board must be retained by the two bosses on the Lower Case.
SRRF MODULES, CAMEO 2, 916 MHZ,- AN16793-026; 2.4 GHZ- AN16824-013& BLUETOOTH- AN16793-032 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis.
916 MHZ ANTENNA, CAMEO 2 - AN16730-031 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Installing the 916 MHz Antenna (PCC digit 7 = 3) Insert the Antenna into the very bottom edge of the Chassis as shown below.
2.4 GHZ ANTENNA, CAMEO 2 - AN16793-019 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Installing the 2.4 GHz Antenna (PCC digit 7 = 4 or B) Insert the 2.4 GHz Antenna at the very bottom edge of the Chassis as shown below.
CPU BOARD, CAMEO 3- AN16794-004; 005;006; 007;008 & -009 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. The Tear Bar on the Printer Assembly has sharp edges. Use caution when performing operations near the printer.
2. Connect the Cables to the CPU Board Warning: The Tear Bar on the Printer Assembly has sharp edges. Use caution when performing operations near the printer. Plug all cables into the CPU board per the following Table: From # of pins to CPU Connector # Head-Open Switch 2 J1 MCR (PCC digit 12 = 1 or 3) 8 J2 Printer Motor 4 J11 Printer Eye Sensor 3 J5 Printhead Ground Flex circuit J6 Printhead 28 Circuits Flex J7 Power (Battery) 2 J8 Battery Sense 2 J9 802.
3. Install the CPU board Hook the back edge of the CPU board into the slots on the two spacers molded into the Lower Cover assembly, then rotate the front edge past the snap feature on the Lower Cover Assembly. Secure the CPU board to the Lower Chassis Assembly with (2) M3 x 10mm Self-Tapping Screws. M3 x 10 mm Self Tapping Screw CPU Board Lower Chassis 4. Set the Symbol Compatibility Switch Use a small (jeweler’s size) slotted-head screwdriver.
5. Install the Top Cover. See the section, “Top Cover - Cameo 2 & 3.” 6. Install the Battery and Media. Refer to the Cameo User’s Manual. • 2- 19 • RMAN-Cameo rev.
SRRF ASSEMBLY, CAMEO 3- 916 MHZ- AN16793-026; 2.4 GHZ - AN16824-013 & BLUETOOTH - AN16793-032 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Caution: The Tear Bar on the Printer Assembly has sharp edges.
8. Install the CPU Board. See the section, “CPU Board - Cameo 3.” 9. Install the Top Cover. See the section, “Top Cover - Cameo 2 & 3.” 10. Install the Battery and Media. Refer to the Cameo User’s Manual. • 2- 21 • RMAN-Cameo rev.
SRRF ANTENNA ASSEMBLY, CAMEO 3- AN16794-012, 028, 030 & -032 (2.4 GHZ); AN16794-013, -033 & -031 (916 MHZ) You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis.
PRINT HEAD ASSEMBLY, CAMEO 2- CC14036-1 & CAMEO 3- CC15301-1 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Tools: • • • • #1 Phillips Head Screwdriver. #1 Slot Head Screwdriver.
Installing the Print Head Assembly Caution: Use care when handling the Tear Bar to avoid being cut on the serrated edge. 1. Install the Print Head Assembly. Align the Print Head Assembly with the mounting slots in the Print Mechanism and carefully press the Print Head assembly into the slots until the Head is fully seated and the Print Head Latches snap into place, locking the Print Head Assembly in place. 2. Plug all connectors into the CPU board and Install the CPU board.
LOWER HOUSING, CAMEO 2- AN16793-020 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Caution: Use care when handling the Print Mechanism to avoid being cut on the serrated edge of the Tear Bar.
Self Tapping Screw (3 places) Print Mechanism Be sure that nub is inserted in the slot before securing with screws. Head Open Switch Wire Routing Detail 3. Plug the Print Head Cable, Motor cable, Eye Sensor Cable, Ground Cable, and Head-Open Cable into the CPU Board. Secure the CPU board using the 4 Phillipps screws. Refer to “CPU Board - Cameo 2.” 4. Install the Top Cover. Refer to “Top Cover - Cameo 2 & 3.” 5. Install the media and battery. Refer to the Cameo User’s Manual. RMAN-Cameo rev.
LOWER HOUSING, CAMEO 3- AN16794-015, AN_, AN_ You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Caution: Use care when handling the Printer Assembly to avoid being cut on the serrated edge of the Tear Bar.
Self Tapping Screw (2 places) Head Open Switch Wire Routing Print Mechanism Be sure that nubs are inserted in the slots before securing with screws. 2. Plug the Print Head Cable, Motor cable, Eye Sensor Cable, Ground Cable, and Head-Open Cable into the CPU Board. Snap the CPU board in place and secure it using the 2 Phillipps screws. Refer to “CPU Board - Cameo 3.” 3. Install the Top Cover. Refer to “Top Cover - Cameo 2 & 3.” 4. Install the media and battery. Refer to the Cameo User’s Manual.
PLATEN, CAMEO 2- AN16793-003 & CAMEO 3- AN16794-002 Tools: • #1 Slot Head Screwdriver. Removing the Platen 1. Open the Media Cover and remove media. 2. Remove the Platen from the case opposite the gear. Carefully pry the plastic cover (the side opposite the gear) with a flat screwdriver and remove the platen. 3. Remove the Gear and the Platen. Carefully pry the gear off the Platen shaft and remove both the gear and the platen.
PLATEN SPRING, CAMEO 2 & 3- AN16793-006 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Tools needed • #1 Phillips Head Screwdriver.
Printer Frame Platen Spring (right) (silver finish) Platen Spring (left) (yellow finish) Slide the Spring into the Printer Frame. 1B. Rotate the Spring until the long arm is vertical. 1A. Insert short arm of Platen Spring into Printer Frame Slide the short arm of the Platen Spring into the groove in the Printer Body. The short arm should hook over the projection inside the printer as in View A-A. • 2- 31 • Rotate the short arm of the Platen Spring as shown, while bending it against the stop.
COMPOUND GEAR KIT, CAMEO 2 & 3- AN16793-004 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Compound Gear (large) #2-56 x 3/16” Self-Tapping Screw (2) Gear Cover Compound Gear (small) Removing the Gears 1.
MOTOR, CAMEO 2 AND 3- AN16793-008 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. #4-40 x 5/16” Self-Tapping Screw Note orientation of cable. #4-40 x 5/16” Self-Tapping Screw Motor Removing the Motor 1.
BAR SENSOR ASSEMBLY, CAMEO 2 PLUS- AN16793-010 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis.
Screw #2 x 1/4” Self-tapping (2) Sensor Assembly Clamp Correct sensor assembly: Sensor is in line with Printer Frame Incorrect sensor assembly: Sensor sits at an angle to the Printer Frame Detail “A” Sensor Mounting Details • 2- 35 • RMAN-Cameo rev.
EYE SENSOR, CAMEO 2 & 3- AN16793-011 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Be careful not to damage the actuator on the head open switch while working on the Cameo Chassis. Tools • #1 Phillips Head Screwdriver • 3/32” Hex Driver • ESD strap and mat Removing the Eye Sensor (Refer to figure on next page) 1.
Narrow End Eye Sensor Insert this edge first • 2- 37 • RMAN-Cameo rev.
RADIO MODULE ASSEMBLY, CAMEO 3N- AN16794-026, -027, -028, &-029 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Equipment: Phillips #1 screwdriver. Removing the Long Range Radio 1. Remove the Network Radio Cover (4 Screws shown at “B”). 2. Remove the Radio Retainer and Adapter (3 Screws shown at “A”).
5. Unplug the Cable from the Radio Adapter. 6. Remove the Radio from the Adapter. Infra-Red Cable or Network Radio Cable Radio Adapter PCMCIA Radio Installing the Long Range Radio 1. Secure the Base Network Radio to the Lower Case with (3) Screws. Base, Network Radio Scew, Self-tapping M3 x 8mm • 2- 39 • RMAN-Cameo rev.
Prepare the Radio Adapter PC Assembly 2. Remove backing from adhesive side of Insulator and apply to Radio Adapter. 3. Insert the RF Module into the RF Adapter Board. Press the module all the way into the connector on the Adapter Board. 4. Plug the Cable Assembly into J2 on the bottom of the Radio Adapter Assembly. The connector is polarized and can only be inserted one way. Do not try to force it. Infra-Red Cable or Network Radio Cable Plug into J2 on bottom of board. Observe connector polarity.
8. Secure both the Radio Retainer and the Adapter to the Base with (3) Screws shown at “A”. Adjust the Retainer against the radio module to prevent the module from moving. Insure that the Antenna Cable has not been pinched before tightening the Retainer screws. 9. Attach the Network Radio Cover to the Lower Cover Assembly with (4) Screws shown at “B”. Insure that the Antenna lead is not pinched between the Adapter Board and the Radio Cover before tightening screws. Radio Retainer.
MAGNETIC CARD READER, CAMEO 2 - BC15257-1 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. #2-56 x 7/16” Socket Head Screw (3) #2 Flat Washer Nylon (3) Shock Mount (3) Magnetic Card Reader Dress the cable Removing the Magnetic Card Reader (MCR) This procedure is valid if PCC digit 12 = 1 or 3. 1.
SMART CARD READER, CAMEO 3SC - BB15426-1 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Follow these steps if PCC digit 3 = A, PCC digit 7 = 3 or 4 and PCC digit 12 = 1 thru 3: Installing a Smart Card Reader If PCC digit 12 = 2 or 3: 1. Loosen the CPU Board and plug the Smart Card connector into J12 of the CPU Board. 2.
MAGNETIC CARD READER, CAMEO 3- AN16793-033 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Removing the Magnetic Card Reader (MCR) This procedure is valid if PCC digit 12 = 1 or 3. 1. Remove the media and battery. Refer to the Cameo User’s Manual. 2. Remove the Top Cover. Refer to “Top Cover - Cameo 2 & 3.” 3.
the Chassis. 2. Secure the MCR with (2) M3 x 10mm Screws. Note: Screws will bottom out into inserts, thus allowing card reader to float freely. 3. Dress the MCR Cable so that it is not pinched or strained. 4. Secure the CPU Board by installing the 4 M3 x 10 mm Self-Tapping Screws. Refer to “CPU Board - Cameo 3.” 5. Install the Top Cover. Refer to “Top Cover - Cameo 2 & 3.” 6. Install the Media and Battery. Refer to the Cameo User’s Manual.
SMART CARD COVER, CAMEO 3 - AN16794-024 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Smart Card Cover Upper Case DS REA EL S WAY B A I L TH If your printer does not have a Smart Card Reader (PCC digit 11 = 0 or 1), the Smart Card Reader cutout in the Top Cover must be filled with a Smart Card Cover.
BELT CLIP & SHOULDER STRAP, CAMEO 2, 3, & 3SC - AN16794-001 Removing a Shoulder Strap and Belt Clip To remove a shoulder strap, slide the Shoulder Strap Clip off from the Belt Clip. To remove a belt clip, remove the 2 screws and remove the belt clip from the printer. Attaching a Belt Clip PCC digit 11 = 0 or 1: Insert the ball joint of the Belt Clip through the cutout in the Belt Clip Retainer and into the Belt Clip Retainer.
BATTERY LATCH, CAMEO 2 & 2SC - AN16793-012 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Tools: • • • • #1 Phillips Head Screwdriver. #1 Slot Head Screwdriver. 3/32 Hex Driver. ESD strap and mat Removing the Battery Latch To remove the Battery Latch: Refer to the figure on the next page. 1. Remove the Media.
You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Screw 4-40 Socket Head Cap Start Screw into Latch Button before installing Springs. #4 Flat Washer Battery Latch Slider Compression Spring Lower Housing Battery Latch Button Installing the Battery Latch To install the Battery Latch: 1.
BATTERY LATCH, CAMEO 3 & 3N- AN16794-010 You must use an ESD strap and work at a properly grounded workstation (antistatic mat or tray). All electronic components must be placed on an ESD protective tray. If stored, any electronic components must be placed in antistatic bags. Tools • #1 Phillips Head Screwdriver. • ESD strap and mat Removing the Battery Latch 1. 2. 3. 4. 5. Remove the Media. Refer to the Cameo Portable Printers User’s Manual. Remove the Battery. Remove the Top Cover.
BATTERY,CAMEO 2- CC14035-3 & CAMEO, 3, 3SC & 3N- CC15294-3 Installing a Battery in a Cameo 2 with a Belt Clip Rotate the Belt Clip to clear the battery compartment. Insert the two battery tabs into the slots in the chassis beneath the belt clip. Press the battery into the chassis until it snaps and locks in place. Slots Battery Latch Tabs Battery Pack Installing a Battery in a Cameo 3, 3SC, or 3N Slide the Battery into the printer as shown until it latches with a click.
ENVIRONMENTAL BOOT-, CAMEO 2 AN16793-015, -016, --017 & -018 ENVIORNMENTAL BOOT, CAMEO 3 - AN16794-016, -017, -018, -019, -020 & -021 Equipment Small screwdriver Removing the Boot To remove the boot, simply pull the top and bottom boot until they unsnap and then remove each from the Cameo printer. Installing the Boot Slide the Cameo into the bottom boot (so that printed labels eject through cutout in boot). The boot fits snugly.
SECTION 3 • CAMEO PCCS AND PARTS Using the Cameo Product Configuration Code Each Cameo Printer has a 15-digit Product Configuration Code (PCC). When ordering replacement parts, use the PCC code to determine the features installed on your printer. Then use the exploded views to determine which kit to order. Options from the Product Configuration Code (PCC) are cross referenced in the exploded view. (for example, the Bluetooth™ SRRF option would be referred to as “PCC digit 7 = B”.
FACTORY REPAIR AND PARTS ORDERING PROCEDURE If you need to return a printer to the factory for repair or upgrade, a Return Material Authorization (RMA) must be issued from Repair Services prior to returning any assemblies, PC boards, printers, cables, etc. for repair or replacement. The name, address, contact and phone number of the company that equipment is to be returned to must also be provided. A problem description is also necessary.
INTERFACE CABLES Interface Cables for use with a Personal Computer Part Number BL11757-000 8-Pin DIN to 9-Pin DB PC Cable This part is also available as a coiled cable under Part Number BL15063-1. Pin 9 PC Signals (TXD) (RXD) (RTS) Pin 1 (CTS) (GND) DB-9 Pin (DTR) Female Plug (DSR) (to P.C.) Shield Printer Signals 1 (RXD) 2 (TXD) 3 (CTS) 4 (RTS) 5 (GND) 7 (DSR) 8 (DTR) Shield 3 2 7 8 5 4 6 • 3- 3 • 3 5 7 2 8 6 1 4 8 Pin Male Plug (to printer) RMAN-Cameo rev.
RMAN-Cameo rev. C • 3- 4 • TELXON 960 960SL Adapter for BL11122-1 960 (BL11122-1) & 960SL (CC13711-1) 960 860 & 912 TEKLOGIC 7030 ILR 7025 ILR SYMBOL (CONT.
CAMEO 2 PRODUCT CONFIGURATOR CODE (PCC) 0 None 1 Mag Card Reader 0 1 2 3 Belt Clip Shoulder Strap Boot Kit Boot Kit/ Shoulder Strap 0 Standard S Symbol/-S A Linered Media B Linereless Media C Linered Media/Bar Sense (Cameo 2 plus) 1 2 3 4 6 8 9 None IrDA Compatible 916 MHz SRRF 2.4 GHz SRRF 433 MHz 1 Way SRRF Quick IR (Zebra poprietary IR) Bluetooth Note: The Product Configurator Code (PCC) is the link between the Manufacturing Order and specific options and specifications for each individual unit.
CAMEO 2 WITH MCR OR SMART CARD ITEM 1 PART NUMBER DESCRIPTION AN16793-003 PLATEN KIT BA15147-1 TB-LN5228 BA13316-1 AN16793-002 BA13294-1 BA13316-1 TB-LN5228 2 AN16793-005 BA14033-1 DA14009-1 3 CC14036-1 4 AN16793-021 DA14008-1 AA14024-1 AA15179-1 REF.
ITEM 11 PART NUMBER DESCRIPTION AN16794-001 CM3 SHOULDER STRAP/BELT CLIP KIT BT11132-1 CA15383-1 CA15580-1 CA15582-1 TH-PTA023010-1 CA15384-1 TH-WB0403 BA12408-1 CA12407-1 TH-SI0802 TRFMHAB62 SHOULDER STRAP (PCC DIGIT 11 = 1 OR 3) BELT CLIP (PCC DIGIT 11 = 0 OR 1) BELT CLIP RETAINER (PCC DIGIT 11 = 0 OR 1) SHOULDER STRAP CLIP (PCC DIGIT 11 = 1) SELF TAPPING SCREW M3 X 8MM RETAINER , BELT CLIP WASHER, LOCK #4 PLATE, BACKUP RP3 BOOT BELT CLIP RP3 BOOT SCREW #4-40 X 3/16” SPLIT RING 12 CC14035-3 BATTE
CAMEO 2 WITH MCR OR SMART CARD 3 4 5 2 6 7 8 1 9 10 4 13 RMAN-Cameo rev.
CAMEO 2 BASIC ITEM 1 PART NUMBER DESCRIPTION AN16793-003 PLATEN KIT BA15147-1 TB-LN5228 BA13316-1 AN16793-002 BA13294-1 BA13316-1 TB-LN5228 2 AN16793-005 BA14033-1 DA14009-1 3 CC14036-1 4 AN16793-022 DA14008-2 AA14024-1 AA15179-1 REF.
CAMEO 2 BASIC ITEM 10 PART NUMBER DESCRIPTION AN16794-001 KIT REPAIR CM3 SHOULDER STRAP/BELT CLIP BT11132-1 CA15383-1 CA15580-1 CA15582-1 CA12407-1 BA12408-1 TH-SI0802 TH-WB0403 TRFMHAB62 TH-PTA023010-1 CA15384-1 SHOULDER STRAP (PCC DIGIT 11 = 1 OR 3) BELT CLIP (PCC DIGIT 11 = 0 OR 1) BELT CLIP RETAINER (PCC DIGIT 11 = 0 OR 1) SHOULDER STRAP CLIP (PCC DIGIT 11 = 1) BELT CLIP BOOT BACKP-UP PLATE SCREW #4-40 X 3/16 (4) LOCK WASHER #4 (4) SPLIT RING (2) SELF TAPPING SCREW M3 X 8MM RETAINER , BELT CLIP 1
CAMEO 2 BASIC 2 4 3 5 6 7 8 1 9 10 12 • 3- 11 • 11 (4) RMAN-Cameo rev.
CAMEO 2 PRINTER ITEM 1 2 PART NUMBER DESCRIPTION AN16793-006 PLATEN SPRING KIT BA14042-1 BA14042-2 PLATEN SPRING , RH PLATEN SPRING, LH AN16793-004 BA13363-1 BA13364-1 TH-PE0302 BA14043-1 3 AN16793-010 CA14013-1 CQ13347-3 TH-PE0303 THRMP22CC16 4 AN16793-009 CA14012-1 5 AN16793-011 CQ13347-3 7 AN16793-008 BT16601-1 TH-PE0403 COMPOUND GEAR KIT COMPOUND GEAR, 38-35T COMPOUND GEAR, 44-24T SELF TAPPING SCREW #2-56 X 3/16 LG GEAR COVER SENSOR MOUNT KIT (PCC DIGIT 7 = B) SENSOR MOUNT EYE SENSOR
CAMEO 2 PRINTER 1 2 3 4 7 5 • 3- 13 • RMAN-Cameo rev.
CAMEO 2 BOOTS ITEM 1 PART NUMBER AN16793-015 CB15229-1 DA15071-1 AN16793-016 CB15229-2 DA15071-1 AN16793-017 CB15229-3 DA15071-1 AN16793-018 CB15229-4 DA15071-1 DESCRIPTION MOD BOOT W/MCR, DIN AND CHARGER CUTOUTS KIT MOD. BOOT W/ MCR, DIN AND CHARGER CUTOUTS BOTTOM BOOT MOD BOOT W/MCR, DIN AND IR CUTOUTS KIT MOD. BOOT W/ MCR, DIN AND IR CUTOUTS BOTTOM BOOT MOD BOOT W/IR CUTOUTS KIT MOD. BOOT W/ IR CUTOUTS BOTTOM BOOT MOD BOOT W/DIN AND CHARGER CUTOUTS KIT MOD.
1 • 3- 15 • RMAN-Cameo rev.
CAMEO 3 & 3N PRODUCT CONFIGURATOR CODE (PCC) C A 3 - 0 A - 0 Default 1 2 3 4 8 9 None IrDA Compatible 916 MHz SRRF 2.
CAMEO 3 BASIC ITEM PART NUMBER DESCRIPTION 1 CC15294-3 BATTERY PACK ASSEMBLY 2 AN16793-026 CC15431-1 AN16824-013 CC15380-1V BA13913-1 TH-PE0403 AN16793-032 CC16735-1 AA17032-1 AB17031-1 AA17023-1 3 AN16794-004 TH-PTA023010 CQ15183-1 AN16794-006 TH-PTA023010 CQ15183-2 AN16794-008 TH-PTA023010 CQ15183-3 4 AN16794-012 CQ15352-1 AN16794-032 CQ16142-1 AN16794-013 CQ15353-1 AN16794-033 CQ16141-1 5 AN16793-001 AA15179-1 AA16298-1 AA14024-1 6 AN16794-023 DA15214-1 AA14024-1 AA15179-1 TH-PTA02
CAMEO 3 BASIC ITEM 8 PART NUMBER AN16794-003 BA15302-1 DA15212-1 9 AN16794-002 TB-NB0303 BA15291-1 BA13316-1 10 AN16794-001 BT11132-1 CA15383-1 CA15580-1 CA15582-1 CA12407-1 BA12408-1 TH-SI0802 TH-WB0403 TRFMHAB62 TH-PTA023010-1 CA15384-1 DESCRIPTION MEDIA COVER KIT HINGE PIN MEDIA COVER PLATEN KIT FLANGE BEARING (2) PLATEN SPUR GEAR SHOULDER STRAP/BELT CLIP KIT SHOULDER STRAP (PCC DIGIT 11 = 1 OR 3) BELT CLIP (PCC DIGIT 11 = 0 OR 1) BELT CLIP RETAINER (PCC DIGIT 11 = 0 OR 1) SHOULDER STRAP CLIP (
CAMEO 3 BASIC 4 5 6 3 7 2 1 8 9 10 • 3- 19 • RMAN-Cameo rev.
CAMEO 3 WITH NETWORK RADIO ITEM PART NUMBER DESCRIPTION 1 CC15294-3 BATTERY PACK ASSEMBLY 2 AN16794-027 BL15748-1 CQ15771-2 BA15650-1 TH-PTA023008-1 3 AN16793-033 BB17007-1 BA16798-1 AA16799-1 TH-PTA023010-1 4 AN16794-005 TH-PTA023010 CQ15183-6 AN16794-007 TH-PTA023010 CQ15628-2 AN16794-009 TH-PTA023010 CQ15628-1 5 NETWORK RADIO/ADAPTER KIT, CAMEO 3N ONLY NETWORK RADIO CABLE RADIO ADAPTER INSULATOR SELF TAPPING SCREW M3 X 8MM (2) MAGNETIC CARD READER KIT (PCC DIGIT 12 = 1 OR 3) MAGNETIC CAR
ITEM 10 PART NUMBER DESCRIPTION AN16794-003 MEDIA COVER KIT BA15302-1 DA15212-1 11 AN16794-002 TB-NB0303 BA15291-1 BA13316-1 12 AN16794-026 DA15621-1 DA15622-1 DA15769-1 TH-PTA023008-1 HINGE PIN MEDIA COVER PLATEN KIT FLANGE BEARING (2) PLATEN SPUR GEAR NETWORK RADIO BASE/COVER KIT, CAMEO 3N ONLY NETWORK RADIO BASE NETWORK RADIO COVER RADIO RETAINER SELF TAPPING SCREW M3 X 8MM (8) Note: Bold = Can be ordered. Italic = Cannot be ordered alone; part of kit listed in Bold.
CAMEO 3 WITH MCR & SMART CARD READER ITEM 1 PART NUMBER DESCRIPTION AN16794-001 SHOULDER STRAP/BELT CLIP KIT BT11132-1 CA15383-1 CA15580-1 CA15582-1 CA12407-1 BA12408-1 TH-SI0802 TH-WB0403 TRFMHAB62 TH-PTA023010-1 CA15384-1 2 CC15294-3 3 AN16793-026 CC15431-1 AN16824-013 CC15380-1V BA13913-1 TH-PE0403 AN16793-032 CC16735-1 AA17032-1 AB17031-1 AA17023-1 4 AN16793-033 BB17007-1 BA16798-1 AA16799-1 TH-PTA023010-1 5 AN16794-005 TH-PTA023010 CQ15183-6 AN16794-007 TH-PTA023010 CQ15628-2 AN16794-00
ITEM PART NUMBER DESCRIPTION 7 BB15426-1 MOD.
CAMEO 3 WITH MCR & SMART CARD READER 8 9 7 6 5 10 4 3 11 2 1 RMAN-Cameo rev.
CAMEO 3 PRINTER ITEM 1 PART NUMBER AN16793-009 CA14012-1 DESCRIPTION EDGE GUIDE KIT EDGE GUIDE 2 CC15301-1 3 AN16793-006 PLATEN SPRING KIT BA14042-1 BA14042-2 PLATEN SPRING , RH PLATEN SPRING, LH 4 AN16793-004 BA13363-1 BA13364-1 BA14043-1 TH-SJ0302 5 AN16793-008 BT16601-1 TH-PE0404 6 AN16793-011 CQ13347-3 PRINT HEAD ASSEMBLY COMPOUND GEAR KIT COMPOUND GEAR, 38-35T COMPOUND GEAR, 44-24T GEAR COVER PAN HEAD SCREW #2-56 X 3/16 (2) BI-POLAR MOTOR KIT BI-POLAR MOTOR SELF TAPPING SCREW #4-4
CAMEO 3 BOOTS ITEM 1 PART NUMBER DESCRIPTION AN16794-016 MOD BOOT/CHARGER CUTOUT KIT DB15798-2 DA15268-1 MOD. BOOT W/ CHARGER CUTOUT BOTTOM BOOT AN16794-017 MOD BOOT W/DIN AND CHAGER CUTOUT KIT DB15798-5 DA15268-1 MOD. BOOT W/ DIN AND CHARGER CUTOUTS BOTTOM BOOT AN16794-018 DB15798-3 DA15268-1 AN16794-019 DB15798-7 DA15268-1 AN16794-020 DB15798-6 DA15268-1 AN16794-021: DB15798-4 DA15268-1 MOD BOOT W/DIN CUTOUT KIT MOD.
PATENT INFORMATION This product and/or its use may be covered by one or more of the following US patents and corresponding international patents worldwide D275,286 D347,021 D389,178 D430,199 D433,702 3,964,673 4,019,676 4,044,946 4,360,798 4,369,361 4,387,297 4,460,120 4,496,831 4,593,186 4,607,156 4,673,805 4,736,095 4,758,717 4,816,660 4,845,350 4,896,026 4,897,532 4,923,281 4,933,538 4,992,717 5,015,833 5,017,765 5,021,641 5,029,183 5,047,617 5,103,461 5,113,445 5,140,144 5,132,709 5,142,550 5,149,950
Visit our Web site at www.zebra.
