RW 420 Route Solutions Palette Accessory Kit Safety, Installation and User Guide P1024810-101 rev.
TABLE OF CONTENTS RW 420 Route Solutions Accessory Kit Safety, Installation and User Guide....................................... EN-2 Le système RW 420 Route Solutions Guide de sécurité, d’installation et d’utilisation........................... FR-20 RW 420 Route Solutions-System Sicherheits, Installations und Benutzerhandbuch................DE-39 El sistema RW 420 Route Solutions Guía de seguridad, instalación y uso... ES-57 Il sistema Route Solutions RW 420 Manuale di installazione, uso e sicurezza.....
PROPRIETARY STATEMENT This manual contains proprietary information of Zebra Technologies Corporation. It is intended solely for the information and use of parties operating and maintaining the equipment described herein. Such proprietary information may not be used, reproduced, or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies Corporation.
Special Notices The following notices emphasize certain information in this guide. Each serves a special purpose and is displayed in the format shown: NOTE: Note is used to emphasize any significant information. Caution: Indicates information that, if not followed, can result in damage to software, hardware, or data. Caution: This symbol indicates a potentially hazardous situation which, if not avoided, can result in personal injury.
Caution: It is very important to ensure you make the correct connections to the power source, because electrical energy from a vehicle’s power system can harm equipment and people. Caution: If you need to jump start your vehicle from another vehicle battery, disconnect the power cable running to the RW 420 Route Solution. Failure to do so can result in damage to your mobile printer and/or the RW 420 Route Solution itself.
ACCESSORY KIT DESCRIPTIONS The RW 420 Route Solutions Accessory Kits are a set of assemblies and cables which extend the functionality and flexibility already built into the RW 420 Route Solutions. Battery recharging circuitry for terminal and printer and communications connections are mounted internally in the RW 420 Route Solutions. External power to charge the printer and terminal batteries is supplied by the family of optional accessories detailed in this manual.
THE RW 420 ROUTE SOLUTIONS VEHICLE CRADLE AK18822-1 Figure 1: RW 420 Route Solutions Vehicle Cradle Mounting holes 4 places marked “A” (see Notes) 1.19 in [3.02 cm] 10.80 in [27.4 cm] 10.80 in. [ 27.4 cm] 4.58 in [11.6 cm] 2.00 in2.00 [5.1 in. [ cm] 5.1 cm ] 2.25 in [5.7 cm] Power Connection to Palette “A” “A” “A” “A”“A” “A” “A” “A” 1.50 in [3.8 cm] [ 15.2. cmcm] ] 6.036.03inin.[15.
INTRODUCTION TO VEHICLE CRADLE INSTALLATION You will need the following : • The RW 420 Route Solutions Vehicle Cradle (Zebra p/n AK18822-1) • One of two types of power cables running between InVehicle Storage/Charging Module and the vehicle’s power source: Either the un-terminated, fused power input cable (Zebra p/n AK17463-006), or The power input cable with a cigarette lighter adapter. (Zebra p/n AK17463-007) The adapter is internally fused.
Figure 2: RW 420 Route Palette Vehicle Cradle Mounting Dimensions 13.75 in. [34.9 cm] 13.75 5.97 in. [15.2 cm] 5.97 Route Palette Outline 12.77 12.77 in. [32.4 cm] Vehicle Cradle 4.58 in.4.58[11.
• Prepare the RW 420 Printer and the Route Solutions for use. Refer to Figures 1 and 2 and decide where you will mount the RW 420 Route Solutions and the Vehicle Cradle. Always follow the Safety Guidelines at the beginning of this manual when deciding on the location of the Vehicle Cradle and the RW 420 Route Solutions. CAUTION: Locate the RW 420 Route Solutions system in the vehicle so that it will avoid contact with the operator in case of an accident.
• Make sure that cable routing does not invite damage to the cable. • Secure the Input Power at least every 12 inches [30 cm] throughout the cable run. Figure 4: Routing the RW 420 Route Solutions Vehicle Cradle Input Power Cables Plug DC power input Cable into Vehicle Cradle where shown, Ensure connector locks in place.
1. Cut the RED wire as near the power source as practical 2. Cut the BLACK wire to length to the nearest practical chassis ground. 3. Strip 1/4” (6 mm) of insulation from the BLACK wire. 4. Securely crimp a 3/8” terminal ring onto the BLACK wire. 5. Strip 1/4” (6 mm) of insulation from the RED wire. 6. Securely crimp a 3/8” terminal ring onto the RED wire. 7. Ensure that cable terminals are well connected to the cable. 8. Connect black cable ground (-) terminal to vehicle ground location. 9.
Vehicle Cradle. Use the cable retention features on the bottom of the charger and holder module to route the power input cable’s exit from the module. Note that two possible routings of the input power cable are available depending on your installation requirements. A 5 Ampere, 250 Volt, Type 322 fuse is integrated with the adapter. • Secure the vehicle cradle with #8 [4 mm] hardware where indicated in Figure 2 at “A”.
Figure 5: Mounting Arm Kit Dimensions 7.35” [187 mm] 2.43” [62 mm} R .91” [23 mm} 1.19” [30 mm} 1.50” [38 mm} For ease of installation, the Arm can be disassembled by loosening the clamp enough to remove the two ball and socket flanged ends. These end flanges can then be easily secured to the Route Solutions Vehicle Cradle and the desired mounting surface. Then the arm can be slipped over the two ball ends and the clamp tightened to secure the Cradle in position.
Figure 6: Securing the Vehicle Cradle to the Mounting Arm Route Solutions Route Solutions Vehicle Cradle Use #8 hardware supplied with kit to secure Cradle to Mounting Arm Tightening Clamp #10 hardware supplied with kit may be used to secure to mounting surface Vehicle Cradle Preparation Refer to the section on Route Solutions Vehicle Cradle preparation earlier in this section for more specific information on securing the input power cable.
THE ROUTE SOLUTIONS 4-BAY POWER STATION AK18823-1 Figure 7: 4-Bay Power Station (Route Palette mounting shown) p/n AK18823-1 Module As Shipped 28.00 in. [71.1 cm] Charger/Holder module, 2 per assembly; 4 per kit. 28.00 “A” 4.00 in. [10.2 cm] 12.77 “A” 2.00 0.60 in. [1.5 cm] 2.00 in. [5.1 cm] 24.00 in. [61 cm] 24.00 3.17 in. [8.0 cm] “A” 4.00 10.79 in. [27.4 cm] 12.77 in. [32.4 cm] “A” .
Installation Options Each module is intended to be secured at the four points marked “A”. Due to the variety of wall surfaces that may be encountered when this kit is installed, mounting hardware is not supplied with these kits. It is important for the installer to select the correct hardware that will support the both weight of the weight of the charging module assembly and the load of installing and removing the RW 420 Route Solutions.
Figure Figure 9: 9: RW RW 420 420 Route Route Palette Palette 4-Bay 4-Bay Power Power Station/ Station/ Docking KitInstallation Dimensions Docking Kit- Installation Dimensions 1.56 1.56 in. [4.0 cm] 6.86 6.86 in. [17.4 cm] 24.00 24.00 in. [61.0 cm] 4.00 4.00 in. 57.2 in. [145.3 cm] [10.2 cm] 24.00 24.00 in. [61.0 cm] 28.00 28.00 in. [71.1 cm] AC Power Cord (refer to table on page 17) 2.00 2.00 in. [5.1 cm] .60 4.00 in. [10.2 cm] 10.79 in. [27.4 cm] 12.77 12.77 in. [32.
Figure 10: RW 420 Print Station 4-Bay Power Station/ Docking Kit- Installation Dimensions Bracket dimensions refer to Figure 9 and Figure 7.
PRODUCT SUPPORT CONTACTS In the Americas contact Regional Headquarters Zebra Technologies Corporation 475 Half Day Road, Suite 500 Lincolnshire, IL 60069, U.S.A T: +1 847 634 6700 Toll-free +1 800 423 0422 F: +1 847 913 8766 Technical Support T: +1 847 913 2259 F: +1 847 913 2578 Hardware: ts1@zebra.com Software: ts3@zebra.com Customer Service Dept. For printers, parts, media, and ribbon, please call your distributor, or contact us. T: +1 877 ASK ZEBRA (275 9327) E: clientcare@zebra.
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