HC100™ Wristband Printer Maintenance Manual
© 2008 ZIH Corp. The copyrights in this manual and the software and/or firmware in the label printer described therein are owned by ZIH Corp. Unauthorized reproduction of this manual or the software and/or firmware in the label printer may result in imprisonment of up to one year and fines of up to $10,000 (17 U.S.C.506). Copyright violators may be subject to civil liability. This product may contain ZPL®, ZPL II®, and ZebraLink™ programs; Element Energy Equalizer® Circuit; E3®; and Monotype Imaging fonts.
Contents About This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Who Should Use This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 How This Document Is Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Web Site .
Contents 3 • Maintenance Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 61330M Printhead Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Prepare for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove the Media Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents 61338M ZebraNet™ 10/100 Print Server Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . 77 Prepare for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove the Media Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Open the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents 61342M Main Frame Assembly Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Prepare for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remove the Media Cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Open the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About This Document This section provides you with contact information, document structure and organization, and additional reference documents. Contents Who Should Use This Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 How This Document Is Organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About This Document Who Should Use This Document Who Should Use This Document This Maintenance Manual helps you quickly identify and maintain assemblies in the HC100. How This Document Is Organized The Maintenance Manual is set up as follows: Section Description Technical Support How to contact technical support. Introduction An introduction to the HC100. Master Assembly Drawing Identifies the assemblies and part names and kit numbers.
About This Document Contacts Contacts You can contact Zebra Technologies Corporation at the following: Web Site http://www.zebra.com Technical Support via the Internet is available 24 hours per day, 365 days per year. Go to http://www.zebra.com/support. The Americas Regional Headquarters Technical Support Customer Service Dept. Zebra Technologies International, LLC 333 Corporate Woods Parkway Vernon Hills, Illinois 60061.3109 U.S.
About This Document Document Conventions Document Conventions The following conventions are used throughout this document to convey certain information. Alternate Color (online only) Cross-references contain hot links to other sections in this guide. If you are viewing this guide online in .pdf format, you can click the cross-reference (blue text) to jump directly to its location. LCD Display Examples Text from a printer’s Liquid Crystal Display (LCD) appears in Bubbledot ICG font.
About This Document Document Conventions Illustration Callouts Callouts are used when an illustration contains information that needs to be labeled and described. A table that contains the labels and descriptions follows the graphic. Figure 1 provides an example. Figure 1 • Sample Figure with Callouts 1 2 1 2 5/8/08 Eject button Pause/Feed button HC100 Maintenance Manual 61311L-001 Rev.
About This Document Related Documents Related Documents The following documents might be helpful references: Applicable Zebra Printer User Guide ZPL II® Programming Guide ZebraNet® 10/100 Internal Print Server User Guide ZebraNet® Wireless User Guide 61311L-001 Rev.
1 Introduction This chapter gives a brief overview of the HC100. Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5/8/08 HC100 Maintenance Manual 61311L-001 Rev.
Introduction Overview Overview The HC100 prints patient identification wristbands for use in hospitals, clinics, and other healthcare facilities. The printer uses an enclosed media cartridge to deliver the wristbands and even tracks the remaining number of wristbands inside the cartridge. Wristbands are available in multiple sizes including adult, child, and infant. The HC100 is self-calibrating and simple to use. This manual may be used as a reference for maintaining the HC100 printers.
2 Master Assembly Drawing This chapter provides the master assembly drawing for all maintenance kits for the HC100. Contents Master Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Maintenance Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 5/8/08 HC100 Maintenance Manual 61311L-001 Rev.
Master Assembly Drawing Master Assembly Drawing Master Assembly Drawing All information provided in Table 1 corresponds to the numbers shown in Figure 2. For example, arrow 8 in the drawing is identifying the Main Logic Board assembly. According to Table 1, Item 8 gives both, the name and the part number, for the kit assembly.
Master Assembly Drawing Master Assembly Drawing Figure 2 • Master Assembly Drawing 1 10 2 7 3 4 9 8 7 6 5 10 5/8/08 HC100 Maintenance Manual 61311L-001 Rev.
Master Assembly Drawing Master Assembly Drawing Notes • ___________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ __________________________________________________________________________ _______
3 Maintenance Kits This chapter provides the installation instructions, parts lists, and required tools for all of the maintenance kits for the HC100. Contents 61330M Printhead Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 61331M Platen Roller Assembly Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 61335M Main Logic Board Maintenance Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
61330M Printhead Assembly Maintenance Kit Prepare for Installation 61330M Printhead Assembly Maintenance Kit Installation Instructions This kit includes the parts and documentation necessary to install the printhead assembly in the HC100™. Read these instructions thoroughly before installing this kit. Prepare for Installation Parts List Before proceeding, verify that your kit contains the items for your printer listed below. ! Item Qty Part Number Description Ref 1 61330M 2 in.
61330M Printhead Assembly Maintenance Kit Remove the Media Cartridge Remove the Media Cartridge 1. See Figure 4. Press Eject and remove the media cartridge. Figure 4 • Media Cartridge, Eject Button, and HC100 1 2 1 2 Eject button Media cartridge 2. Did the cartridge eject? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer on page 23. No a. Turn off (O) the power switch. b. Turn on (l) the power and wait for the printer to power up completely. c. Press Eject.
61330M Printhead Assembly Maintenance Kit Remove the Media Cartridge 3. Did the cartridge eject this time? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer. No a. Turn off (O) the power switch. b. Turn on (l) the power and wait for the printer to power up completely. c. Press and hold Eject for six seconds. d. Release Eject. e. If the cartridge ejected, go to Open the Printer. f. If the cartridge did not eject, continue with step 4. 4.
61330M Printhead Assembly Maintenance Kit Open the Printer Open the Printer 1. Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads. Connect yourself to an antistatic device. 2. Place the printer on the antistatic mat. 3. Caution • Turn off (O) the printer before performing the following procedure. Turn off (O) the printer. 4. See Figure 5. Press the upper cover release buttons located on both sides of the printer.
61330M Printhead Assembly Maintenance Kit Open the Printer 5. See Figure 6. Raise the cover up and tilt it toward the back until it is almost resting on the top of the printer. Figure 6 • HC100 with Cover Open 1 2 1 2 61311L-001 Rev.
61330M Printhead Assembly Maintenance Kit Remove the Printhead Assembly Remove the Printhead Assembly Caution • Before touching the printhead assembly, discharge any built-up static electricity by touching the metal back plate on the printer near the On/Off switch or by using an antistatic wriststrap and mat. Caution • Be careful not to touch the printhead with any tools. This could damage the printhead. Caution • The printhead may be hot and could cause severe burns. Allow the printhead to cool. 1.
61330M Printhead Assembly Maintenance Kit Remove the Printhead Assembly 2. See Figure 7. Lift the printhead assembly up and pull it forward ensuring the snap tabs underneath the printhead assembly are disengaged from the printer. Figure 7 • Close-up of Printhead Assembly Parts 1 2 3 3 4 4 5 1 2 3 4 5 61311L-001 Rev.
61330M Printhead Assembly Maintenance Kit Remove the Printhead Assembly 3. See Figure 8. Gently remove all of the wires from the cable clips located at the back outside edges of the printhead assembly. Figure 8 • Close-Up View of Printhead Assembly 1 2 1 2 3 1 2 3 Cable clips (2) Printhead assembly socket and connector (2) Ground wire (green) 4. Disconnect the right and left printhead cables. a.
61330M Printhead Assembly Maintenance Kit Install the New Printhead Assembly Install the New Printhead Assembly Caution • Remove all jewelry that could come into contact with the printhead or other printer parts. 1. See Figure 8. Reconnect the right and left printhead cables. a. Support the front edge of the socket with your fingernail. b. Align the connector with the socket. c. Gently pinch the connector and socket together. d. Repeat step 1 for the other cable. 2.
61330M Printhead Assembly Maintenance Kit Resume Operation Resume Operation 1. See Figure 6. To close the upper cover, rock the front edge down, push the cover toward the back of the printer, and then push the cover down. 2. Turn on (l) the printer. 3. Insert the media cartridge into the printer. 5/8/08 HC100 Maintenance Manual 61311L-001 Rev.
61331M Platen Roller Assembly Maintenance Kit Prepare for Installation 61331M Platen Roller Assembly Maintenance Kit Installation Instructions This kit includes the parts and documentation necessary to install the Platen Roller Replacement Kit in the HC100™. Read these instructions thoroughly before installing this kit. Prepare for Installation Parts List Before proceeding, verify that your kit contains the items for your printer listed below.
61331M Platen Roller Assembly Maintenance Kit Remove the Media Cartridge Tools Required Tools • You need these tools to complete this procedure: ! Antistatic Wriststrap and Mat ! 47362* Zebra Preventive Maintenance Kit * In place of the Preventive Maintenance Kit, you may use a clean swab dipped in a solution of isopropyl alcohol (minimum 90%) and deionized water (maximum 10%). Remove the Media Cartridge 1. See Figure 10. Press Eject and remove the media cartridge.
61331M Platen Roller Assembly Maintenance Kit Remove the Media Cartridge 2. Did the cartridge eject? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer. No a. Turn off (O) the power switch. b. Turn on (l) the power and wait for the printer to power up completely. c. Press Eject. d. Continue with step 3. 3. Did the cartridge eject this time? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer. No a.
61331M Platen Roller Assembly Maintenance Kit Open the Printer Open the Printer 1. Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads. Connect yourself to an antistatic device. 2. Place the printer on the antistatic mat. 3. Caution • Turn off (O) the printer before performing the following procedure. Turn off (O) the printer. 4. See Figure 11.
61331M Platen Roller Assembly Maintenance Kit Open the Printer 5. See Figure 12. Raise the cover up and tilt it toward the back until it is almost resting on the top of the printer. Figure 12 • HC100 with Cover Open 1 2 1 2 61311L-001 Rev.
61331M Platen Roller Assembly Maintenance Kit Reposition the Printhead Assembly Reposition the Printhead Assembly Caution • Before touching the printhead assembly, discharge any built-up static electricity by touching the metal back plate on the printer near the On/Off switch or by using an antistatic wriststrap and mat. Caution • Be careful not to touch the printhead with any tools. This could damage the printhead. Caution • The printhead may be hot and could cause severe burns.
61331M Platen Roller Assembly Maintenance Kit Reposition the Printhead Assembly 2. See Figure 13. Lift the printhead assembly up and pull it forward ensuring the snap tabs underneath the printhead assembly are disengaged from the printer. Figure 13 • Closeup of Printhead Assembly Parts 1 2 3 3 4 4 5 1 2 3 4 5 Metal printhead lever plate Underside of printhead assembly Snap tabs (2) Chassis slots (2) Media chute 3. Stand the printhead assembly up and back against the upper cover.
61331M Platen Roller Assembly Maintenance Kit Remove the Platen Roller Remove the Platen Roller 1. See Figure 14. To unlock the platen roller, rotate the green platen release tabs until they are in a vertical position. Figure 14 • Platen Roller Locked in Place (Release tabs shown in locked position) 1 1 Platen release tabs (2) 2. See Figure 15. Pull both of the platen release tabs straight up.
61331M Platen Roller Assembly Maintenance Kit Install the New Platen Roller 3. See Figure 16. Remove the platen roller assembly and discard. Figure 16 • Platen Roller Assembly 1 2 1 2 Platen release tabs (2) Platen gear Install the New Platen Roller 1. Caution • Remove all jewelry that could come into contact with the printhead or other printer parts. See Figure 16.
61331M Platen Roller Assembly Maintenance Kit Resume Operation Resume Operation 1. See Figure 12. To close the upper cover, rock the front edge down, push the cover toward the back of the printer, and then push the cover down. 2. Turn on (l) the printer. 3. Insert the media cartridge into the printer. 5/8/08 HC100 Maintenance Manual 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Prepare for Installation 61335M Main Logic Board Maintenance Kit Installation Instructions This kit includes the parts and documentation necessary to install the Main Logic Board (MLB) maintenance kit in the HC100 printer. Read these instructions thoroughly before installing this kit. Prepare for Installation Parts List Before proceeding, verify that your kit contains the items for your printer listed below.
61335M Main Logic Board Maintenance Kit Remove the Media Cartridge Tools Required Tools • You need these tools to complete this procedure: ! Phillips Screwdriver Set ! Metric Open End Wrench Set ! Flat-blade Screwdriver Set ! Antistatic Wriststrap and Pad ! Metric Nutdriver Set Remove the Media Cartridge 1. See Figure 18. Press Eject. Figure 18 • Media Cartridge, Eject Button, and HC100 1 2 1 2 5/8/08 Eject button Media cartridge HC100 Maintenance Manual 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Remove the Media Cartridge 2. Did the cartridge eject? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer on page 43. No a. Turn off (O) the power switch. b. Turn on (l) the power and wait for the printer to power up completely. c. Press Eject. d. Continue with step 3. 3. Did the cartridge eject this time? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer on page 43. No a.
61335M Main Logic Board Maintenance Kit Open the Printer Open the Printer Caution • A qualified service technician must perform this installation. 1. Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads. Connect yourself to an antistatic device. 2. Place the printer on the antistatic mat. 3. Caution • Turn off (O) the printer and disconnect it from the power source before performing the following procedure.
61335M Main Logic Board Maintenance Kit Open the Printer 5. See Figure 20. Raise the cover up and tilt it toward the back. Figure 20 • HC100 with Cover Open 1 1 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Remove the Outer Enclosure and Trim Remove the Outer Enclosure and Trim Note • Retain all parts removed during disassembly, unless otherwise directed. 1. See Figure 21. Remove the trim plate by pressing each tab toward the rear of the printer with your fingers and then lifting the trim plate off. Figure 21 • Remove the Trim Plate 1 2 2 1 1 2 5/8/08 Trim plate Tabs HC100 Maintenance Manual 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Remove the Outer Enclosure and Trim 2. Remove the two mounting screws. Figure 22 • Remove the Mounting Screws 2 1 3 4 4 5 1 2 3 4 5 Outer enclosure Outer enclosure mounting screws (2) Upper print mechanism cover Upper cover release buttons (2) Base 3. Press the upper cover release buttons located on both sides of the printer and then lift the outer enclosure slightly off of the base. 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Remove the Outer Enclosure and Trim 4. See Figure 23. Pull the upper cover out of the printer, turn it on its side, and then pull the outer enclosure off the printer. Figure 23 • Remove the Outer Enclosure 1 6 2 5 3 4 3 1 2 3 4 5 6 5/8/08 Outer enclosure Upper print mechanism cover Upper print mechanism release buttons (2) User interface cable Mounting post Ground wire HC100 Maintenance Manual 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Remove the Old Main Logic Board (MLB) Remove the Old Main Logic Board (MLB) 1. Do you have a wireless card installed? If… Then… No Continue with step 2. Yes a. See Figure 24. Disconnect the antenna cable from the antenna by removing the antenna from the cable connector, and then removing the mounting nut and lock washer securing the cable to the antenna bracket. b. Remove the antenna cable from the antenna bracket. c. Continue with step 2.
61335M Main Logic Board Maintenance Kit Remove the Old Main Logic Board (MLB) 2. Remove the main frame assembly from the base by prying the four tabs away from the main frame and lifting it off of the base. Figure 25 • Remove the Main Frame 3 4 2 3 3 1 3 1 2 3 4 Base Main frame assembly Tabs (4) Main logic board (MLB) 3. Lay the main frame assembly on its side on the antistatic mat with the MLB facing up. 5/8/08 HC100 Maintenance Manual 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Remove the Old Main Logic Board (MLB) 4. See Figure 26. Disconnect all cables and ground wires from the MLB. Figure 26 • Disconnect all Cables J15 J14 J2 J1 J6 J10 J11 J19 J3 J7 J12 S1 J4 J8 J5 J9 J16 J1 J2 J3 J4 J5 J6 J7 J8 J9 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Remove the Old Main Logic Board (MLB) 5. See Figure 27. Remove the MLB by removing the four screws securing it, sliding it to the rear off the guide post and then lifting it off. Note • The print mechanism and upper cover have been removed for clarity. Your printer will still have these assemblies attached.
61335M Main Logic Board Maintenance Kit Remove the Old Main Logic Board (MLB) 6. Which communication option is being used? If you have a… Then… Wired Ethernet a. See Figure 28. Remove the wired ethernet board by removing the three mounting nuts. b. Slide the wired ethernet board off of the standoffs. c. Remove the three standoffs from the old MLB. d. Go to Install the New MLB on page 55. Wireless Ethernet a. See Figure 29. Remove the three mounting screws, spacers, and nuts. b.
61335M Main Logic Board Maintenance Kit Remove the Old Main Logic Board (MLB) Figure 28 • Remove the Wired Ethernet Board 2 1 3 4 5 6 1 2 3 4 5 6 5/8/08 Wired Ethernet board Mounting nuts (3) Standoffs (3) MLB MLB bracket Ethernet access hole HC100 Maintenance Manual 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Remove the Old Main Logic Board (MLB) Figure 29 • Remove the Wireless Ethernet Board 1 4 2 3 7 6 1 2 3 4 5 6 7 61311L-001 Rev.
61335M Main Logic Board Maintenance Kit Install the New MLB Install the New MLB 1. Which communication option is being used? If you have a… Then… Wired Ethernet a. See Figure 28 on page 53. Install the three standoffs on the new MLB. b. See Figure 30. Remove the Ethernet cover plate from the MLB bracket by removing the screw securing it. c. Slide the wired ethernet board into the hole in the MLB bracket and then onto the three standoffs. d. Install the three mounting nuts. e. Continue to step 2.
61335M Main Logic Board Maintenance Kit Install the New MLB 4. Install the four mounting screws from the maintenance kit. 5. Important • Ensure all cable connectors are fully seated ans all connector housings are flush against the main logic board. See Figure 26 on page 50. Reconnect all cable connectors. 6. See Figure 31. Reinstall the main frame assembly onto the base by aligning the two positioning posts with the positioning holes in the base.
61335M Main Logic Board Maintenance Kit Reinstall the Outer Enclosure and Trim 7. Ensure that all wires are clear of all tabs and then press down until all tabs are engaged. Reinstall the Outer Enclosure and Trim 1. Is there a wireless board installed? If… Then… No Continue with step 2. Yes a. See Figure 24 on page 48. Reinstall the antenna cable into the antenna mounting bracket. b. Reinstall the antenna. c. Continue with step 2. 2. See Figure 32.
61335M Main Logic Board Maintenance Kit Resume Printer Operation 3. Slide the outer enclosure over the print mechanism assembly while pressing the upper print mechanism release buttons until they are inside the outer enclosure. 4. Slip the left and right upper print mechanism legs inside the edges of the outer enclosure and ensure that the ground wire is still routed to the rear of the mounting post before it is seated on the base. 5. Slide the cover down until aligned and seated into the base. 6.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Prepare for Installation 61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Installation Instructions This kit includes the parts and documentation necessary to install the ZebraNet ™ Internal Wireless Plus Print Server in the HC100™. Read these instructions thoroughly before installing this kit. Prepare for Installation Parts List Before proceeding, verify that your kit contains the items for your printer listed below.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Prepare for Installation Figure 33 • Kit Contents 1 Tools Required Tools • You need these tools to complete this procedure: ! Phillips Screwdriver Set ! Flat-blade Screwdriver Set ! Adjustable Crescent Wrench (8 mm) ! Metric Nutdriver Set ! Antistatic Wriststrap and Mat 61311L-001 Rev.
337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Media Cartridge Remove the Media Cartridge 1. See Figure 34. Press Eject and remove the media cartridge. Figure 34 • Media Cartridge, Eject Button, and HC100 1 2 1 2 Eject button Media cartridge 2. Did the cartridge eject? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer on page 63. No a. Turn off (O) the power switch. b.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Media Cartridge 3. Did the cartridge eject this time? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer on page 63. No a. Turn off (O) the power switch. b. Turn on (l) the power and wait for the printer to power up completely. c. Press and hold Eject for six seconds. d. Release Eject. e. If the cartridge ejected, go to Open the Printer on page 63. f.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Open the Printer Open the Printer Caution • A qualified service technician must perform this installation. 1. Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads. Connect yourself to an antistatic device. 2. Place the printer on the antistatic mat. 3.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Open the Printer 5. See Figure 36. Raise the cover up and tilt it toward the back. Figure 36 • HC100 with Cover Open 1 1 61311L-001 Rev.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Outer Enclosure and Trim Remove the Outer Enclosure and Trim Note • Retain all parts removed during disassembly, unless otherwise directed. 1. See Figure 37. Press each tab toward the rear to release. 2. To remove the trim plate, slide the entire trim plate assembly back slightly and lift off. Figure 37 • Remove the Trim Plate 2 1 1 2 2 1 2 5/8/08 Trim plate Tabs HC100 Maintenance Manual 61311L-001 Rev.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Outer Enclosure and Trim 3. See Figure 38. Using a Phillips screwdriver, remove the two mounting screws. Figure 38 • Remove the Mounting Screws 2 1 3 4 4 5 1 2 3 4 5 Outer enclosure Enclosure mounting screws (2) Upper print mechanism cover Upper cover release buttons (2) Base 4. Press the upper cover release buttons located on both sides of the printer and then lift the outer enclosure slightly off of the base.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Outer Enclosure and Trim 5. See Figure 39. Pull the upper cover out of the printer, turn it on its side, and then pull the outer enclosure off the printer.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Main Frame and the Main Logic Board (MLB) Remove the Main Frame and the Main Logic Board (MLB) 1. See Figure 40. To remove the main frame assembly, pry all four of the white snap tabs away from the main frame and lift it up and out of the base. Note • In Figure 40, the print mechanism chassis and upper print mechanism cover have been removed to improve the clarity of this figure.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Main Frame and the Main Logic Board (MLB) 2. Lay the main frame assembly on its side on the antistatic mat with the MLB facing up. 3. Disconnect the smart card reader cable from J16 on the MLB. Note • Do not disconnect the remaining cables and ground wires from the MLB. The rest of this procedure can be performed without removing the wires. 4. See Figure 41. Disconnect the wireless antenna. 5/8/08 a.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Main Frame and the Main Logic Board (MLB) Figure 41 • Remove the Wireless Antenna 2 1 4 3 5 8 7 6 1 2 3 4 5 6 7 8 Antenna cable connector Antenna bracket Lock washer Nut Antenna J16 connector Wireless Plus Print Server board Wireless cable 5. See Figure 42. Using a Phillips screwdriver, remove the MLB by removing the four screws securing it. 6. Slide it to the rear and off of the guide post.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Main Frame and the Main Logic Board (MLB) Figure 42 • Remove the MLB 2 1 3 5 4 1 2 3 4 5 5/8/08 MLB MLB mounting screws (4) Main frame assembly Guide post Guide hole HC100 Maintenance Manual 61311L-001 Rev.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Remove the Wireless Radio Board Remove the Wireless Radio Board 1. See Figure 43. Remove and discard the three Phillips mounting screws, standoffs, and nuts. Figure 43 • Remove the Wireless Board 1 3 2 7 6 5 1 2 3 4 5 6 7 4 Mounting nuts (3) Spacers (3) Antenna cable Mounting screws (3) Wireless board MLB J1 connector 2. Remove and discard the wireless radio board by pulling it out of the J1 connector on the MLB. 61311L-001 Rev.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Install the New Wireless Board Install the New Wireless Board 1. See Figure 43 on page 72. Install the wireless radio board connector into J1 on the MLB. 2. See Figure 42 on page 71. Slide a spacer under the wireless board aligning it with a mounting hole in the wireless board. a. Insert one of the mounting screws through the mounting hole in the wireless board and then through the spacer and the MLB. b.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Reinstall the Main Frame Assembly Reinstall the Main Frame Assembly 1. See Figure 44. Reinstall the main frame assembly onto the base by aligning the two positioning posts with the positioning holes in the base. Figure 44 • Reinstall the Main Frame Assembly 1 2 3 2 2 4 3 1 2 3 4 Main frame assembly Tabs (4) Positioning holes (2) Eject spring 2.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Reinstall the Outer Enclosure and Trim Reinstall the Outer Enclosure and Trim Important • Ensure all cable connectors are fully seated and all connector housings are flush against the main logic board. 1. See Figure 39 on page 67. Turn the upper print mechanism cover on its side as shown with the ground wire to the rear of the mounting post and the user interface cable to the rear of the upper print mechanism release button. 2.
61337M ZebraNet™ Internal Wireless Plus Print Server Assembly Kit Resume Printer Operation Resume Printer Operation 1. See Figure 36 on page 64. To close the upper cover, rock the front edge down, push the cover toward the back of the printer, and then push the cover down. 2. Reinstall the data cables and DC power cord. 3. Turn on (l) the printer. 4. Insert the media cartridge into the printer. 61311L-001 Rev.
61338M ZebraNet™ 10/100 Print Server Assembly Maintenance Kit Prepare for Installation 61338M ZebraNet™ 10/100 Print Server Assembly Maintenance Kit Installation Instructions This kit includes the parts and documentation necessary to install the ZebraNet™ 10/100 Print Server in the HC100™. Read these instructions thoroughly before installing this kit. Prepare for Installation Parts List Before proceeding, verify that your kit contains the items for your printer listed below.
61338M ZebraNet™ 10/100 Print Server Assembly Maintenance Kit Remove the Media Cartridge Tools Required Tools • You need these tools to complete this procedure: ! Phillips Screwdriver Set ! Metric Nutdriver Set ! Antistatic Wriststrap and Mat Remove the Media Cartridge 1. See Figure 46. Press Eject and remove the media cartridge. Figure 46 • Media Cartridge, Eject Button, and HC100 1 2 1 2 Eject button Media cartridge 2. Did the cartridge eject? If… Then… Yes a.
61338M ZebraNet™ 10/100 Print Server Assembly Maintenance Kit Remove the Media Cartridge 3. Did the cartridge eject this time? If… Then… Yes a. Remove the media cartridge and set aside. b. Go to Open the Printer on page 80 No a. Turn off (O) the power switch. b. Turn on (l) the power and wait for the printer to power up completely. c. Press and hold Eject for six seconds. d. Release Eject. e. If the cartridge ejected, go to Open the Printer on page 80. f.
61338M ZebraNet™ 10/100 Print Server Assembly Maintenance Kit Open the Printer Open the Printer Caution • A qualified service technician must perform this installation. 1. Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads. Connect yourself to an antistatic device. 2. Place the printer on the antistatic mat. 3.
