Datasheet

154 Zebra P630i & P640i Card Printer Service Manual 980006-001 Rev. A
Replacement Procedures
Required Tools
5.2 Required Tools
This section lists the tools required for the replacement procedures described in this section.
Naturally, not all tools are required for a particular procedure; specific tools are called out in
each step as appropriate.
1. 5/64", 3/32", 7/64", 5/32", & 9/64" Regular and Ballpoint Hex Drivers
2. 6-1/2" Channel Lock Pliers
3. 3/32, 5/16, & 5/32 Slotted Screwdrivers
4. #0, #1, & #2 Phillips Screwdrivers
5. 3 pc File Set
6. Surface Mount and Round Nose Cutters
7. 1/4" & 5/16" Open End Wrenches
8. T10, T15, T20, & T25 Regular and Ballpoint Drivers
9. Flashlight
10. 23-Piece Inch Socket Set 1/4 - 3/8" Drive
11. .005, .007, & .010 Feeler Gauges
12. 6 1/4" Straight Hemostats
13. 6 1/4" Curved Hemostats
14. 3-10mm & 10-25mm Heavy Duty Straight Fixed Tip Snap Ring Pliers
15. 5 1/2" Long Nose Pliers
16. 6" Vise-Grip Locking Pliers, Long Nose
Important • When removing any of the nylon or plastic pulleys or gears, the use of a gear
puller is strongly recommended. If a gear puller is not available, use pliers and/or a flat-blade
screwdriver to pry the gear or pulley off its shaft.
In either case, remove any Loctite residue from the shaft and the gear/pulley.
Inspect the old gear/pulley very carefully. If any teeth have burrs, are missing, or are
damaged, or if the center hole is distorted or enlarged, the gear/pulley must be replaced
rather than the old one re-installed.