Datasheet

76 Zebra P110i / P110m / P120i Card Printers Service Manual 980584-001 Rev. A
5.2 Required Tools
This section lists the tools required for the replacement procedures described in this section.
Naturally, not all tools are required for a particular procedure; specific tools are called out in
each step as appropriate.
1. Flat-Blade Screwdrivers, from 1/16 inch (1.5 mm) to 1/4 inch (6.5 mm)
2. Phillips Screwdrivers, numbers 0, 1, and 2
3. TORX T8 and TORX T10 drivers
4. Fine-Point, Offset Fine-Point, and Needle-Nose pliers
5. Small Diagonal Cutters or other cutter for cutting cable ties
6. Hex Keys, 1.5 mm and 2.0 mm
7. Hex Driver, 5.5 mm (this can also be used for securing push nuts)
8. Small and Medium Spring Hook Tools
9. Belt Tensioning Tool, Zebra P/N 900754-003
Important • If you are going to replace the Main PCBA, Print a Test Card (refer to
Section 2.10). You will need the Head Resistance, the X and Y Offsets, and the End of Text
value to update the firmware on the replacement Main
PCBA.
If for any reason you are unable to print the Test Card, contact Zebra Technical Support to
obtain the above values.
Important • When removing any of the nylon or plastic pulleys or gears, the use of a gear
puller is strongly recommended. If a gear puller is not available, use pliers and/or a flat-blade
screwdriver to pry the gear or pulley off its shaft.
In either case, remove any Loctite residue from the shaft and the gear/pulley.
Inspect the old gear/pulley very carefully. If any teeth have burrs, are missing, or are
damaged, or if the center hole is distorted or enlarged, the gear/pulley must be replaced rather
than the old one re-installed.