VC6000 Series Quick Reference Guide
© 2012 by Motorola Solutions, Inc. All rights reserved. No part of this publication may be reproduced or used in any form, or by any electrical or mechanical means, without permission in writing from Motorola. This includes electronic or mechanical means, such as photocopying, recording, or information storage and retrieval systems. The material in this manual is subject to change without notice. The software is provided strictly on an “as is” basis.
Quick Reference Guide 1 Introduction The Motorola VC6000 series is a rugged vehicle computer, specifically designed for the harsh conditions of the mobile environment. The VC6000 series enables real-time data access, collection, capture and report of information related to the driver’s workflow, status and location. The VC6000 series offers low width and height and thin design for minimal driver obstruction and maximum space utilization.
2 VC6000 Series Vehicle Computers It also provides RS232 and GPIOs connectivity with two RS232, 8 Digital Inputs, 8 Digital Outputs and 2 Analog Inputs for building flexible solutions. While the VC6090 model includes internal antennas, the VC6096 model external antennas and other accessories require a professional installation, performed by trained and licensed personnel. For proper installation requirements, contact your professional installer, VAR, or antenna manufacturer.
Quick Reference Guide About this Guide This guide contains the following: • Model Configurations on page 4 • Features on page 6 • Unpacking on page 8 • Optional Accessories for VC6090 on page 9 • Optional Accessories for VC6090 on page 9 • Installing a SIM Card (VC6096 only) on page 10 • Installing the SD Memory Card on page 11 • Mounting on page 12 • Operating the VC6000 series on page 25 • Troubleshooting on page 28 • Regulatory Information on page 28 For more information, refer to the VC6000 series Prod
4 VC6000 Series Vehicle Computers Model Configurations This guide covers the configuration of the following VC6000 series models: Configuration Model Operating System VC6000 Windows Mobile 6.5 Classic VC6096 Windows Mobile 6.5 Professional VC6090 Windows Mobile 6.5 Classic GPS No Yes No Bluetooth (BT) Yes Yes Yes Wireless LAN No Yes (802.11 a/b/g) Yes (802.
Quick Reference Guide 5 • Flexible power options: - Direct 10V to 33Vdc, with ignition sense for gas/diesel-powered lift trucks and vehicles with 12V or 24V battery. - External 18 to 75V DC-to-DC converter for electric-powered lift truck with 24V, 36V or 48V battery (VC6090 only). - External 100 to 240VAC power supply for AC-powered carts and stationary installation.
6 VC6000 Series Vehicle Computers Features Front Features 1 2 15 3 14 4 13 12 5 11 6 10 9 7 8 LED1 1. Power Button with System Indication 2. Two green LEDs driven by application2 3. Volume up/down key (6 levels) 4. Brightness up/down key 5. Microphone 6. Full QWERTY keypad 3 7. Left soft key4 8. Right soft key4 9. Call or Home key5 10. End or Back key6 11. Navigation key 12. Select key 13. Speaker (embedded) 14. Function keys7 15. Touch screen 1 See “System Indication LED” on page 25.
Quick Reference Guide 7 Back Features 13 12 11 14 10 9 8 1 2 3 4 1. PWR - Power connector 2. GPS antenna connector 4. WLAN antenna connector1, 2 6. Host USB port, type A3 7. 10/100 Ethernet port3 6 7 8. Auxiliary port3, 4 3. WWAN antenna connector1 5. Client mini USB port, type 5 B3 9. SIM card slot3 10. SD memory card slot3 11. Host USB port, type A3 12. M4 screw mounting bosses 13. M4 Ground screw boss5 14. Cable Retention Bracket 1Only for VC6096.
8 VC6000 Series Vehicle Computers Unpacking The following items are contained inside the shipping box: • VC6000 series • Hardware Kit (including five M4 installation screws) • This guide NOTE A hardware kit that contains optional accessories is provided separately inside the shipping box.
Quick Reference Guide 9 Optional Accessories for VC6090 Part Number Description RAM-246U RAM mount VESA100 C-size (1.5") ball, 4.75 SQ. Requires a RAM mount arm and base (sold directly by RAM mount). PWRS-14000-251R DC-to-DC converter, 18 to 75VDC, including a power cable with fuse. Use to power the VC6090 on electric lift trucks with 24V, 36V and 48V batteries.
10 VC6000 Series Vehicle Computers Installing a SIM Card (VC6096 only) Before using the VC6096 in a cellular network, make sure that the VC6096 is equipped with a Subscriber Identity Module (SIM) card, obtained form your service provider. The SIM card is a small smart card that fits into the VC6096. The SIM card holds the personalized information about the VC6096, including network activation and phone book entries. To install the SIM card: 1.
Quick Reference Guide 11 Installing the SD Memory Card A Secure Digital (SD) memory card provides secondary non-volatile data storage. Up to 32GB memory cards can be used. The card slot is located on the side panel of the VC6000 series. To install the SD memory card: 1. Lift up the Protective Rubber Cap that covers the Memory Card Slot. 2. Position the SD Memory Card with the contacts facing the back of the VC6000 series and insert into the Memory Card Slot.
12 VC6000 Series Vehicle Computers Mounting The following mount examples should be used for installing the VC6000 series inside the vehicle. For optional mounting instructions, refer to the documentation provided by the mount manufacturer. Recommended mount manufacturer: RAM Mounts. WARNING! Vehicles equipped with air bags - An air bag inflates with great force.
Quick Reference Guide 13 RAM-246U Desk Mount (x4) The mount allows the VC6000 series to be easily placed on a desk and adjusted to a most comfortable screen view position. A single adjustment knob enables adjustment of both upper and lower ball joints simultaneously. The mount affixes to the VC6000 series using the M4 screws, spring and flat washers and bushings included inside the Hardware Kit.
14 VC6000 Series Vehicle Computers Guidelines for Routing Cables • Establish a neat route for the cable, staying clear of moving parts or hot surfaces. • Fix the cable to an existing cable runs inside the vehicle using cable ties. • When the cabling must go through a panel, use a suitable cable guard. • When fixing a conduit or a cable on the outside of a vehicle, use P-Clips. Either drill and tap the hole or use a nut and bolt to secure the clip. • Ensure the cable does not have tight bends.
Quick Reference Guide 15 • Fix the cable to existing cable runs inside the electric lift truck using cable ties, but make sure they are away from any moving or hot surfaces. • If the VC6090 needs to be re-positioned, be sure there is enough slack in the cable to accommodate movement without putting tension on the cable. • DO NOT wind a cable in and out of the mesh on a cage.
16 VC6000 Series Vehicle Computers 4. Connect the red wire to the vehicle’s positive power source. Place a 10 A SLO BLO fuse inside the fuse holder, connected in-line with the Red Wire approximately 10 cm (4 inches) from the cable end. 5. Connect and turn clockwise to lock the Power Plug to Power Connector (PWR) of the VC6000 series (See Back Features on page 7). The length of the cable is 3 m (9.8 ft.).
Quick Reference Guide 17 Mounting the VC6090 on Electric-Powered Lift Trucks When installing the VC6090 on an electric-powered lift truck with 24V, 36V or 48V batteries, an external 18-75V DC-to-DC converter is required. Access Requirements NOTE Do not directly connect the VC6090 to the electric lift truck battery without the DC-to-DC converter.
18 VC6000 Series Vehicle Computers • Check that any attached cables are routed so that they do not interfere with the operation of forks or other moving parts Electric Lift Truck Power Converter Cap Screws (4x) DC Cable Flat Washers (4x) nyloc nuts (4x) To connect the Electric Lift Truck Power Converter to power: NOTE 1. See the electric lift truck Owner's Manual for specific wiring information. Disconnect the fork lift battery.
Quick Reference Guide 2. 19 Connect the Power Converter to the vehicle battery as shown below: Fuse mount and fuse Red Vehicle Battery Power Converter Black 6 ft. (1.83 m) 6 ft. (1.83 m) 3. Confirm the fuse is in the fuse mount: • For a 12V or 24V fork lift, use a 8A fast blow ceramic fuse. • For a 36V, 48V, or 60V fork lift, use a 5A fast blow ceramic fuse. 4.
20 VC6000 Series Vehicle Computers Mounting the VC6000 Series on AC-powered Carts and Stationary Installation AC-powered carts and stationary installation are powered using an a 100 to 240VAC Indoor Power Supply Unit. To connect power to the VC6000 series: 1. Connect a ground wire between the VC6000 series and the facility ground system. The ground wire ring lugs should be connected to the Ground Point (GND) on the back of the VC6000 series using M4 screw. NOTE Grounding the unit is optional.
Quick Reference Guide 4. Connect the plug of the AC Cord into a 100-240 V AC / 50-60 Hz Power Outlet. NOTE 5. 21 The total length of the power supply cables is 4.3 m (14.1 ft.). If installed on an AC-powered Cart, secure the Indoor Power Supply Unit to the AC-powered Cart. Ground Polarity CAUTION The VC6000 series should operate only in negative ground electrical systems. Check the ground polarity of the vehicle before starting the VC6000 series installation to verify that the polarity is correct.
22 3. VC6000 Series Vehicle Computers Connect the I/O Wires as required. Telemetry Cable J2 - RS232 Connector J1 - To VC6000 series Auxiliary port I/O Wires: 8 digital inputs, 8 digital outputs, 2 analog inputs, Debug (2 wires for debugging). See label on wires. Maximum current through wires 0.5 A NOTE J3 - Deutsch 6 pin Telemetry Connector For Input/Output (I/O) Wires connections, refer to the VC6000 Series Product Reference Guide.
Quick Reference Guide 23 Mounting the Combination Antenna (VC6096 only) The Combination Antenna is an optional omni-directional WWAN and WLAN antenna used with the VC6096. The antenna mounts inside/outside the vehicle cabin or indoors/outdoors. The antenna has two external RF connectors that connect to the VC6096 via two low loss RF coax cables. CAUTION To avoid damage to the VC6096, make sure to disconnect the power cable from the VC6096 before connecting the antenna cable.
24 4. VC6000 Series Vehicle Computers When mounting the antenna inside the vehicle, it is recommended to install the antenna at the top right hand side of the windshield. WARNING! 1. Keep a minimum lateral distance of 20 cm (8 inches) between the driver/passenger and the antenna. Contact your professional installer, VAR, or antenna manufacturer for proper installation requirements. 2.
Quick Reference Guide 25 5. The antenna should be directed parallel to the horizon to assure exposure to as many satellites as possible. 6. If possible, the antenna location must not be obstructed by any structure or object. When mounting the antenna on a roof ensure at least 7.6 cm (3 inches) of clear space around it. Operating the VC6000 series System Indication LED The System Indication LED is located inside the Power Button (See Front Features on page 6).
26 VC6000 Series Vehicle Computers Controlling Keypad Illumination There are five levels of Keypad Illumination. To adjust the Keypad Illumination: 1. Press the Ctrl key to lock in down position. 2. Press the Brightness up/down key to increase/decrease the keypad illumination. The VC6000 series automatically returns to normal operation after six seconds if the up/down key is not pressed. 3. Press the Ctrl key to unlock in up position.
Quick Reference Guide 27 Warm Boot Warm boot may become necessary when an application running on your VC6000 series does not respond after performing initial reset. CAUTION Warm boot may cause lost of information from programs currently running on the computer. To perform warm boot: Press and hold the Power Button for five seconds and release. Cold Boot Cold boot may become necessary when your VC6000 series is jammed and does not respond after performing warm boot.
28 VC6000 Series Vehicle Computers Troubleshooting Problem The VC6000 series does not power on. Cause Solution Vehicle ignition key in OFF position. Switch on the vehicle ignition key to the ON position. SIM door is open. Close the SIM door properly and secure screw. Drained vehicle battery. Charge or replace battery. Power cable is disconnected. Connect the Power cable. Low Battery level warning is issued. Vehicle battery voltage dropped below 9 V DC.
Quick Reference Guide 29 Regulatory Information is available in English, French, German, Italian, Spanish, Turkish, Simplified Chinese. Local language translations are available at the following web site: www.motorola.com/enterprisemobility/manuals. This device is approved under the Motorola, Inc (“Motorola”). Any changes or modifications to Motorola equipment, not expressly approved by Motorola, could void the user's authority to operate the equipment.
30 VC6000 Series Vehicle Computers Health and Safety Recommendations Ergonomic Recommendations CAUTION In order to avoid or minimize the potential risk of ergonomic injury follow the recommendations below. Consult with your local Health & Safety Manager to ensure that you are adhering to your company's safety programs to prevent employee injury.
Quick Reference Guide 31 Safety on the Road Do not take notes or use the device while driving. Jotting down a “to do” list or flipping through your address book takes attention away from your primary responsibility, driving safely. When driving a car, driving is your first responsibility - Give full attention to driving. Check the laws and regulations on the use of wireless devices in the areas where you drive. Always obey them.
32 VC6000 Series Vehicle Computers US, and 1-1-2 in Europe) or other local emergency number, as you would want others to do for you. 8. Call roadside assistance or a special non-emergency wireless assistance number when necessary. If you see a broken-down vehicle posing no serious hazard, a broken traffic signal, a minor traffic accident where no one appears injured, or a vehicle you know to be stolen, call roadside assistance or other special non emergency wireless number.
Quick Reference Guide 33 Remote and Standalone Antenna Configurations To comply with FCC RF exposure requirements, antennas that are mounted externally at remote locations or operating near users at stand-alone desk of similar configurations must operate with a minimum separation distance of 20 cm (8 inches) from all persons. To satisfy FCC RF exposure requirements, a mobile transmitting device must operate with a minimum separation distance of 20 cm (8 inches) or more from a person's body.
34 VC6000 Series Vehicle Computers the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna • Increase the separation between the equipment and receiver • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected • Consult the dealer or an experienced radio/TV technician for help Radio Transmitters (Part 15) This device complies with Part 15 of the FCC Rules.
Quick Reference Guide 35 • Italy requires a user license for outside usage The use of 5GHz RLAN's has varying restrictions for use within the EEA; please refer to the Motorola Declaration of Conformity (DoC) for details at: www.motorola.com/enterprisemobility/doc Bluetooth® Wireless Technology for use through the EEA has the following restrictions: • Maximum radiated transmit power of 100mW EIRP in the frequency range 2.400 -2.
36 VC6000 Series Vehicle Computers Deutsch: Für Kunden innerhalb der EU: Alle Produkte müssen am Ende ihrer Lebensdauer zum Recycling an Motorola zurückgesandt werden. Informationen zur Rücksendung von Produkten finden Sie unter www.motorola.com/recycling/weee. Eesti: EL klientidele: kõik tooted tuleb nende eluea lõppedes tagastada taaskasutamise eesmärgil Motorola'ile. Lisainformatsiooni saamiseks toote tagastamise kohta külastage palun aadressi: www.motorola.com/recycling/weee.
www.motorola.com/recycling/weee voor meer informatie over het terugzenden van producten. www.motorola.com/recycling/weee Português: Para clientes da UE: todos os produtos no fim de vida devem ser devolvidos à Motorola para reciclagem. Para obter informações sobre como devolver o produto, visite: www.motorola.com/recycling/weee. Românesc: Pentru clienþii din UE: Toate produsele, la sfârºitul duratei lor de funcþionare, trebuie returnate la Motorola pentru reciclare.
Service Information If you have a problem using the equipment, contact your facility’s Technical or Systems Support. If there is a problem with the equipment, they will contact the Motorola Enterprise Mobility Support at: www.motorola.com/enterprisemobility/support. For the latest version of this guide go to: www.motorola.com/enterprisemobility/manuals. Motorola Solutions, Inc. One Motorola Plaza Holtsville, New York 11742, USA 1-800-927-9626 http://www.motorolasolutions.
