ZEAK 2500LB WINCH
ZEAK 2500LB 12 Volt Electric ATV WINCH WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury. Keep this manual and the receipt in a safe and dry place for future reference.
CATALOGO 1 SAFETY WARNING: Important Safety Information 1 Hazardous Chemicals Warning 1 Work Area Safety 1 Personal Safety 2 CAUTION: Electric Winch Use and Care 2 2 SPECIFIC OPERATION WARNING General Safety 3 Installation Safety 3 Winching Safety 3 3 INTRODUCTION Technical Specifications 5 4 ASSEMBLY INSTRUCTIONS Mounting the Winch 7 Mounting the Solenoid Assembly 7 Wiring 8 Circuit Break Protection Rubber Sleeve 9 5 OPERATION INSTRUCTIONS Clutch Operation 10 Operation Warning
1.SAFETY WARNING Important Safety Information Read and understand all instructions. Failure to follow all instructions may result in fire, serious injury and /or DEATH. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using this electric winch. Always be aware of the environment and ensure that the electric winch is used in a safe and responsible manner.
Personal Safety Stay alert, watch what you are doing, and use common sense when operating the electric winch. Do not use the electric winch while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool may result in serious personal injury. Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
2.SPECIFIC OPERATION WARNING General Safety 1.To prevent injury or property damage, read and understand all instructions before operating winch. 2.Wear ANSI Z87.1 compliant safety goggles and heavy duty leather work gloves during operation. 3.Do not exceed the rated load capacity. Be aware of dynamic loading! Sudden load movement may briefly create excess load causing product failure. Installation Safety 1.Choose a mounting location that can support the winch and rated load capacity. 2.
9.Stay out of the direct line that the wire rope is pulling. If it slips or breaks, it will create a whiplash effect. Utilize a winch dampener to help absorb the force released if the wire rope breaks. 10.Do not use for overhead hoisting. This winch is intended to be used for pulling only. 11.Use a spotter to assist you in ensuring that it is safe to operate the winch. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. 12.
3.INTRODUCATION The ZEAK 2 500-Lb. 12 Volt DC Electric ATV Winch has plenty of power to assist in ATV recovery traversing rough terrain or loading a boat. This winch is a reliable and safe addition to any off-road adventure. Technical Specifications Layer Rated Line Pull Wire Rope Capacity 1 2500lb (1134kg) 6’ (1.8m) 2 2045lb (928kg) 13.3’ (4.0m) 3 1731lb (785kg) 21.9’ (6.7m) 4 1500lb (680kg) 31.8’ (9.7m) 5 1324lb (600kg) 43.1’ (13.1m) 6 1184lb (537kg) 50’ (15.
Winch Specifications Rated Single Line Pull 2 ,500 lb. Horsepower (hp.) 1.1 Rope Material Synthetic Fairlead Hawse Fairlead Rope Length(ft.) 50 Rope Diameter(in.) 3/16 Brake System Dynamic Freespool Pull and Trun Knob Gear Train Single-Stage Planetary Gear Ratio 153:1 Hook 1/4” Clevis with Latch Drum Size(in.) Battery 12V DC Permanent Magnet 12V DC Minimum 12Ah Weather-sealed Solenoid Motor Solenoid 1.25’’ X 2.8’’ Sound Rating 85dB Battery Cables 10 Gauge, 5.
4.ASSEMBLY INSTRUCTIONS Mounting the Winch 1.The mounting plate must be rated to at least the winch’s capacity. 2.Align the winch perpendicular to the center line of the center line of the vehicle at the desired location and mark the locations of the winch base holes. Compare the dimensions of the marked holes. 3.Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. (Note: This winch can generate extreme forces.
Wiring To prevent serious injury from explosion (sparking at the battery connection), disconnect the battery cables before making other wiring connections. To prevent serious injury from leaking battery acid, do not use a dirty, corroded or leaking battery. Only use a 12V automotive (or equivalent) battery, in good condition. 1.Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery.
Preparing the Wire 1.The wire rope must be properly coiled under tension to be able to support a load without damage. 2.Uncoil the wire rope, expect for 5 full wraps. 3.Recoil the rope back into the winch under at least 500lb. of tension.
5.OPERATION INSTRUCTIONS 1.Inspect the winch rope, hook, and slings before operating the winch. Frayed, kinked, or damaged winch ropes must be replaced immediately. Damaged components must be replaced before operation. 2.Wrap the wire rope under 500 lbs. of tension before use. Otherwise, the wire rope may bind during operation. 3.Ventilate the area well before and while working on the battery. Explosive hydrogen gas can accumulate and explode when ignited by a spark or open flame. 4.
OPERATION WARNING Note: If a winch is to be used to pull a vehicle, it should optimally be rated to a single line pull at least twice the vehicle’s weight. Leave at least five full turns of wire rope on the drum. 1.Examine the wire rope. Do not use the winch if the wire rope is frayed, kinked, or damaged. 2.Fully charge the vehicle’s battery. 3.Check the winch’s electrical connections. All connections must be tight and clean. 4.Put the vehicle’s transmission in ‘Neutral’. 5.
10.To pull out the wire rope, move the clutch control to the release position (shown in the following picture), slide the loop of the hook strap over the hook, then pull on the hook strap to pull out the wire rope. 11. Move the clutch control to the engaged position. Do not allow anyone to stand near the wire rope, or in-line with the wire rope behind the winch while it is under power.
.Do not continue use of the winch until the battery is completely run down. Stop before it reaches that point. 17.When possible, keep the engine running while using this winch to continually recharge the battery and prevent the battery from being drained so much that the vehicle cannot start. However, you should see extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. 18.
6.TROUBLESHOOTING Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service. Use the table below to troubleshoot problems before contacting service personal or your local dealer. If the probem continues after troubleshooting, call your local dealer for istance. Possible Cause Failure Motor overheats Corrective Action 1.Incorrect power cords 2.Winch is running too long 1.Use only supplied power cords 2.Allow winch to cool down periodically 1.
7.MAINTENANCE 1.To prevent serious injury from accidental operation: disconnect the battery cables before operate any inspection, maintenance, or cleaning. 2.Performing any inspection, maintenance, or cleaning procedures. 3.To prevent serious injury from winch failure: do not use damaged equipment. If an abnormal noise or vibration occurs, have the problem corrected before further use. 4.Lubricate the wire rope occasionally corrected before further use. 5.
8.PARTS DIAGRAM 25 24 Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Parts List Description Clutch Knob Base Plate Assembly Tension Plate Hex Flange Nut M5 Screw M5 X 10MM Hex Socket FH SCREW M6 X 16MM Bushing Synthetic Assembly Hook Drum Assembly Screw M5X8MM Pin 2.
REPLACEMENT PART Not all product components are available for replacement. The illustrations provide are a convenient reference to the location and position of parts in the assembly sequence. When ordering parts, the following information will be required: item description, item model number, item serial number/item lot date code, and the replacement part number.
