Hardware manual

ZPrinter® 650 Hardware Manual Troubleshooting the ZPrinter 650

10/21/08

7.13 Error Codes and Messages - Background Details

Below is a more detailed explanation of some of the error codes and messages the printer may report.

ERROR CODE

Error 40800

Error 1004

Error 1010

Error 1009

Error 1003

Error 1008

Explanation: 1000ml is the expected life of a print head that uses

clear binder; 500ml is expected life for a color or black print head.

In the rare instances where they do not, the reasons are varied.

Some print heads may fail if the printer does not run a build on a

regular basis. They may also prematurely fail if the printer is

turned off for long periods. Color print heads will also be affected

by the printer sitting too long without running.

Solution: We recommend leaving your printer turned on when not

in use. Doing this will allow the printer to automatically maintain

the print heads with a routine it runs between builds. Also, when

changing a print head, be sure to clean the pogo pins at the same

time. Failure to clean the pogo pins may result in poor contact to

the print head, causing the system to report an error and prevent-

ing operation of the printer.

Error 1006 Explanation: This error is most likely caused by a print head

reaching the end of its life. As a print head ages, it overheats and

eventually reports this error. It could also be a failed connection

between the printer and the print head.

Solution: This error is most often avoided by following best prac-

tices for keeping the printer clear of excess powder and to clean

the pogo contacts every time a print head is changed. Even if only

one print head is replaced, it is good practice to clean the contacts

for all 5 print heads every time a print head is replaced.

The ZPrinter 650 will prompt you when a print head has reached

its maximum life and requires changing. Change the print head

according to the instructions in this manual. When a print head is

changed, the ZPrinter 650 will run an automatic purge cycle for the

binder cartridge only. Once the purge cycle is complete, the printer

runs the auto-alignment pattern to align the clear and color print

heads.