Z406 System User Manual November 2002 Z®406 3D Color Printer User Manual Z Corporation Revision D Copyright © 2002 Z Corporation Part Number 09504
Z Corporation Z406 System User Manual Table of Contents: 1 YOUR Z406 SYSTEM .................................................................................................. 6 1.1 2 3 INTRODUCTION ................................................................................................... 6 1.1.1 OVERVIEW...................................................................................................................6 1.1.2 HOW IT WORKS ....................................................
Z406 System User Manual 4.4.1 5 6 Z Corporation USING Z CORP. RECOMMENDED RESIN ...............................................................31 ADVANCED USER FEATURES ................................................................................32 5.1 ORIENTATION FOR SPEED ...............................................................................32 5.2 ORIENTATION FOR STRENGTH .......................................................................32 5.3 ORIENTATION TO PREVENT WARPING ...
Z Corporation Z406 System User Manual Table of Figures Figure 1. The Printing Process ................................................................................................. 7 Figure 2: The Z406 System Shelling and Infrastructure Features............................................ 8 Figure 3: Illustration of Z406 System Print Orientations .......................................................... 9 Figure 4: The Z406 3D Printer ...................................................................
Z406 System User Manual Z Corporation Use of Equipment The Equipment was manufactured under patents licensed to Z Corp. to be used for the fabrication of appearance models and prototypes. Other uses may be restricted; contact Z Corporation for further information. The Equipment is designed to be used by design engineers and other professionals in the production of early-stage 3D appearance models and prototypes.
Z Corporation Z406 System User Manual 1 YOUR Z406 SYSTEM 1.1 1.1.1 INTRODUCTION OVERVIEW This Z406 3D Color Printer Manual will speed you along the path towards quickly and inexpensively building parts. The manual contains the following sections: 1. Introduction. This section will give you an overview of the principles behind the Z406 System, familiarize you with the terminology we will use to describe the Z406 System and introduce you to some of the features of this manual.
Z406 System User Manual 1.1.2 Z Corporation HOW IT WORKS The Z406 System is based on the Massachusetts Institute of Technology’s patented 3DP (3D Printing) technology. The software first converts a three-dimensional design built using 3D CAD (and saved in VRML or STL format) into cross-sections or slices that can be between 0.003” – 0.009” thick. The Z406 3D Printer then prints these cross-sections one after another from the bottom of part to the top.
Z Corporation Z406 System User Manual The Z406 System employs several techniques to quickly build parts. First, binder solution is applied in a higher concentration around the edges of the part, creating a strong “shell” around the exterior of the part. Within parts, the Z406 3D Printer builds an infrastructure by printing strong scaffolding within part walls with a higher concentration of binder solution.
Z406 System User Manual Z Corporation z-axis Less Strong x-axis Strong Strong y-axis Figure 3: Illustration of Z406 System Print Orientations Accuracy. The accuracy of the system depends on the materials you choose. You can employ the anisotropic scaling feature in the software to adjust for expected shrinkage and bring your parts into true scale. More information on anisotropic scaling factors are found in Section 3.31, Powder Settings.. www.zcorp-users.
Z Corporation 1.2 Z406 System User Manual THE PARTS OF THE Z406 3D PRINTER Power Switch (Hold down for 6-8 seconds to shut off Printer.
Z406 System User Manual 1.3 Z Corporation THE PARTS ON THE PRINTER ASSEMBLY AND GANTRY Head Clamp Cover Spreader Roller Carriage Cover Print Heads Gantry Head Release Lever Head Clamp Latch Figure 5: Gantry and Printer Assembly www.zcorp-users.
Z Corporation 1.
Z406 System User Manual Z Corporation Printing a Part Overview Printing a part using the Z406 3D Printer is fast, easy, clean and fully compatible with an office environment. This manual will show tips on how to print the most challenging parts, but for most purposes, printing a part is as simple as 1-2-3. 1.4.1 STEP 1: IMPORTING THE FILE OPENING A FILE – Upon launching the ZPrint Software, you will be presented with the ‘Open’ dialog box. Select the file you wish to print.
Z Corporation Z406 System User Manual 2 PREPARING THE Z406 SYSTEM TO PRINT 2.1 HARDWARE CONTROLS The front control panel on the Z406 3D Printer has the following features: PLEASE NOTE: When the system is online, all buttons except the Online button are disabled. LCD Panel. Displays the current status of the Z406 3D Printer. Feed Up/Down Buttons. Allows user to raise or lower the piston in the Feed Box. A light tap raises or lowers one layer thickness; holding down causes continuous motion.
Z406 System User Manual 2.2 Z Corporation PREPARING THE 3D PRINTER If the machine is off, switch it on by pressing and releasing the Power ON/OFF Switch. The red power light and yellow error light will turn on. Then the Gantry will move slowly as it orients itself. We recommend that you leave the machine on at all times—in sleep mode the machine will exercise the print heads during periods of inactivity to prevent clogging. 1.
Z Corporation 2.2.1 Z406 System User Manual FILLING THE FEED BOX WITH POWDER 1. Press and hold the Feed Down button until the piston reaches the bottom of the Feed Box. The piston will stop when it reaches the bottom. The Front Display will read “F: 100% B: 100%” 2. Carefully scoop powder from the bucket and place in the feed piston. 3. Grip the Powder Scoop and using a stabbing motion, insert it repeatedly a few inches into the loose powder to compact it.
Z406 System User Manual Z Corporation 6. Vacuum up any powder spilled on the Top Deck. 7. Spread the gantry so that it is above the feed piston. Press and hold the Feed Up Button until the surface of the powder is even with the Top Deck. 8. Raise the build piston until it is approximately one inch from the top. Pour powder into the build piston and tamp down until the powder is even. 9. Raise the build piston until the level of powder is approximately an eighth of an inch above the Top Deck. 10.
Z Corporation 2.2.2 Z406 System User Manual CLEANING THE SERVICE STATION Squeegee Print Head Parking Caps Nozzl e Figure 9: Service Station Detail The Service Station cleans the array of the print heads during printing. The Service Station should be cleaned after every build. This should remove any deposits of powder. Make sure Parking Caps are dry before beginning the build.
Z406 System User Manual Z Corporation To clean the Service Station: 1. Move the gantry to the left of the top deck by pressing the ‘Spread’ button. 2. Lift the Top Cover. 3. Manually lift up the metal plate covering the service station. 4. Squirt distilled water onto the squeegee and wipe clean with the small brush provided with your Z406 3D Printer until all debris is removed. 5. Squirt the distilled water onto the parking cups and wipe clean with the small brush until all debris is removed. 6.
Z Corporation Z406 System User Manual 7. Squirt distilled water on the nozzles. Use the brush to clean off any debris. 8. When finished, replace the service station cover. 9. Close the Top Cover. 10. Return the gantry ‘Spread’ button. 2.2.3 by pressing the CHECKING FLUID LEVELS 1. Open the front cabinet doors. 2. Check the binder bottles and waste bottle. If the clear binder bottle and zc3 wash fluid are half full or empty, refill them. If the waste bottle is half full or more, empty it out.
Z406 System User Manual 4. Unscrew and remove primary color binder bottle. Z Corporation the 5. Fill the bottle up with binder. Replace binder bottle in the proper order – cyan, magenta, yellow (from front to back). WARNING: Do not recycle waste solution. The waste is contaminated with powder and use of this waste in the Z406 3D Printer will clog the fluid system. Use only binder supplied by Z Corporation.
Z Corporation Z406 System User Manual 2. Use the vacuum to clean off the Filter found above the Overflow Bin. 3. Slide the Bin back into place. Make sure it is pushed all the way in. 2.2.5 PUTTING THE MACHINE ONLINE Press the ‘Online’ button. The green ‘Online’ Indicator Light will illuminate. The Z406 3D Printer is now ready to print. Technical Tip Keep the Machine Clean! Make sure that you have enough powder to complete the build. It is wise to always begin a build with a full feed box.
Z406 System User Manual Z Corporation 3 SETTING UP THE BUILD This chapter will briefly explain how to set up the build, check the 3D Print Settings, and print. For more information about the features in the ZPrint Software, please refer to the ZPrint User Manual. PLEASE NOTE: If the ZPrint Software has not been installed, install the software. Instructions are located in Section 1.1 of the ZPrint User Manual. 3.1 OPEN OR IMPORT THE FILE 1. Open the ZPrint Software. The open dialog box will appear. 2.
Z Corporation 3.2 ORIENTING THE PART 3.2.1 PART CONTAINING AN OPENING OR HOLLOW AREA • If the part has an opening or is hollow, place the opening or hollow side up. This will allow for the removal of powder during the gross depowdering process. 3.2.2 Part with Opening Hollow Part PART CONTAINING OVERHANGS • Unsupported overhangs should be placed on the left hand-side and as close to the build plate as possible. The plaster powder, being extremely fine, is more fluid in the build.
Z406 System User Manual 3.3 Z Corporation CHECKING BUILD SETTINGS ALWAYS check build settings before printing: 1. Choose the ‘3D Print Setup’ option from the File menu (or toolbar). 2. Check that the selected printer, powder type, and powder settings for the build are correct. The software settings are the recommended values. 3. If the settings need to be changed, select ‘Override’. Press ‘OK’ to confirm. For more information on how to change the settings, please refer to the ZPrint User Manual.
Z Corporation 3.3.1 3.3.1.1 Z406 System User Manual POWDER SETTINGS Anisotropic Scaling Values Anisotropic scaling values scale the model to accommodate any shrinkage or expansion of the part either due to characteristics of the material system or infiltrant system. A scaling value of one (1) is equal to 100% of the part in a specific axis. If the part shrinks 1% in a certain axis, the correct anisotropic scaling value would be 1.01 in that axis.
Z406 System User Manual Z Corporation 3.3.1.2 Saturation Values The saturation values determine how much binder is placed on the powder to print the part. The part is made up of two areas, the shell and the core, as described in Section 1.1.2, How It Works. Thus, there are two saturation values, one for the shell and core. In general, the shell saturation is higher than the core saturation. The ZPrint Software will display the recommended values for each powder type. 1.
Z Corporation Z406 System User Manual 4 POST PROCESSING THE PART 4.1 REMOVING THE FINISHED PART After the build is complete, remove the finished parts from the build box as follows: 1. With starch-based parts, wait approximately ten to fifteen minutes to ensure that the uppermost layers of the part have had a chance to dry. With plaster-based parts, leave the part in the bed for approximately 30-60 minutes. With ZCast parts, leave parts in the bed for approximately 30-60 minutes. 2.
Z406 System User Manual 4.2 Z Corporation DEPOWDERING THE PART 1. Place parts inside depowdering unit. 2. Using the compressed air system included in the Depowdering Station, remove any excess powder that remains in any concave surfaces. Technical Tip The air pressure on your Depowdering Station is adjustable. For bulky parts, turn the air pressure up. For more delicate parts, turn the air pressure down. www.zcorp-users.
Z Corporation 4.3 4.3.1 Z406 System User Manual DRYING THE PART STARCH AND PLASTER PARTS To infiltrate starch or plaster parts with wax, the parts must be hot and dry. Preheat part at 165 degrees Fahrenheit in the Automated Waxer or in a drying oven, remembering that drying time and part wall thickness are directly related. If the average wall thickness is ¼”, then the part should be in the drying oven for 30 minutes.
Z406 System User Manual 4.4 Z Corporation INFILTRATING THE PART The parts can be infiltrated with a variety of materials to produce a range of material properties. As an early stage design tool, it may not be necessary to infiltrate the parts at all. If you wish to use the parts for focus groups or to send to vendors, you may wish to infiltrate with resin, a two-part epoxy or other material for greater durability and longer life.
Z Corporation Z406 System User Manual 5 ADVANCED USER FEATURES 5.1 ORIENTATION FOR SPEED Parts oriented with their largest dimension along the y or “fast” axis (print heads direction of travel), next longest along the x or “slow” axis (gantry direction of travel) and shortest dimension along the zaxis will print the fastest. Because speed is the most important feature for the majority of our customers, the software will automatically position parts with the shortest dimension along the z-axis. 5.
Z406 System User Manual Z Corporation 6 MAINTENANCE Maintenance Action: 1. Change Print Heads Frequency: Every 30 Billion Pixels (each print head in monochrome mode), 15 Billion Pixels (each print head in color mode), or when needed 2. Flush Binder If not used regularly 3. Oil the Fast Axis Before every build 4. Oil the Snowplows Before every build 5. Clean Under Gantry Before every build when using starch powder; Every week when using plaster powder 6.1 5.
Z Corporation Z406 System User Manual Heads’. 3. Press the ‘Start’ dialog box button to begin the process. The front panel lights will flash rapidly and the gantry and print heads will move into position. 4. Wait for the Printer to finish moving and the front panel lights to change to slowly blinking. This indicates that it is safe to remove the print heads from the carriage. 5. Remove the carriage cover screw on the left side of the carriage and lift cover. 6. Push head release lever away from you. 7.
Z406 System User Manual Z Corporation 8. To remove the print head, lift the blue handle and pull up gently. Repeat for all four print heads. PLEASE NOTE: All print heads should be changed at the same time to ensure proper print head logging. 9. Before inserting new print head, clean the contacts with an alcohol crush swab (Z Corp. part number 12073.) 10. Remove the print head from the packaging. After removing plastic covering from print heads contacts, clean the contacts with the alcohol swab provided.
Z Corporation 6.2 Z406 System User Manual ALIGNING THE PRINT HEADS PLEASE NOTE: After every print head change, you must perform the alignment procedure. 1. Select the ‘Service Print Head’ option under the Service menu. This will get the print heads started and verify that they are operating correctly. 2. Bring the build piston all the way up, open the top cover and place the alignment pad and any additional backing required in the build area, to the right and rear of the build area.
Z406 System User Manual Z Corporation 4. Close the Top Cover and put the Printer online. 5. Select the ‘Alignment’ option under the 406Service menu. 6. Click on ‘Print Test Pattern’ in the alignment dialog box. It will take a minute to initialize the Printer, send the pattern, and print. 7. After the alignment pattern has printed, lift the Top Cover, and carefully remove the top, printed sheet of the alignment pad. 8. For each print head to be aligned, there are two numbers to be chosen.
Z Corporation Z406 System User Manual These additional targets will be most even when the alignment is correct. Bull's eye targets, one for each head. When it looks well centered, the head is in alignment. F1, S1 etc. correspond to the entries in the dialog box. These reticules are for the slow axis. Notice how the lines are centered for the '0' choice. These reticules are for the fast axis. Notice how the lines are centered for the '0' choice. This area warms up the heads to get them printing evenly.
Z406 System User Manual Z Corporation See the examples below for properly and improperly aligned reticules. Normal reticule patterns: Fast axis to the left Good fast axis reticule Fast axis to the right The three short lines are interleaved with the long lines. Examples of problem reticules: Slow axis too low Good slow axis reticule. Slow axis too high The three short lines are interleaved with the long lines. www.zcorp-users.
Z Corporation Z406 System User Manual 9. Look up the numbers that are next to the best-aligned pattern as described above. 10. Choose ‘Edit Alignment’ alignment dialog box. in the Technical Tips – If you have printed problem reticules, and are not able to choose the best aligned pattern, choose ‘Set Defaults’ under the Edit Alignment option and continue alignment procedure. 11.
Z406 System User Manual Z Corporation All targets are evenly spaced. All bull's eyes are centered. 15. Purge print heads after alignment process with clear binder. This will clear print heads of black ink and fill them will clear binder. The process should take about 10 minutes. The LCD will display ‘Online’ when the Printer has completed the purge process. 16. Press ‘Done’ to dismiss the dialog box. 17. Unpark the gantry to expose the Service Station. 18.
Z Corporation 6.3 Z406 System User Manual COLOR ALIGNMENT PLEASE NOTE: You will need to color align the print heads only if your standard alignment did not align your print heads properly. 1. Make sure you have run through the standard alignment, purged the print heads, and changed the binder supply to color mode. 2. Spread powder onto the build piston. 3. Choose ‘Color Alignment’ under the 406Service menu. 4. Choose to print the ‘Pattern’ to print two layers. 5.
Z406 System User Manual Z Corporation 6. Look at the left and right edges of the squares. Look for the least color fringing on the sides. For each color choose the corresponding square in the dialog box. In this case, the ‘0’ square would be chosen among the blue squares. Click ‘OK’ to go on to the vertical alignment selection. 7. Look at the top and bottom edges of the squares with the least color fringing. For each color choose the corresponding square in the dialog box. Then click ‘OK’. 8.
Z Corporation 6.4 Z406 System User Manual FLUSHING THE BINDER 1. If the machine is not in daily use, binder should be flushed bi-weekly for one minute. This may be done by choosing the ‘Flush Binder’ option under the ‘Service’ menu in the ZPrint Software. 2. The LCD will display ‘Flushing Binder’ 3. When finished, press the ‘Online’ button.
Z406 System User Manual 6.6 Z Corporation OILING THE SNOWPLOWS (FOR NON-ZCAST POWDER USERS) Two snowplows are located between the roller on the gantry. Snowplows needs to be oiled before every build. To oil snowplows, squeeze a few drops of oil into the wicks on the snowplow. Wick 6.7 CLEAN UNDER THE GANTRY Powder will adhere to the bottom surface of the gantry due to moisture accumulation. This may cause poor surface finish and dragging of powder over the build area.
Z Corporation Z406 System User Manual 6. Press ‘OK’ on the Software dialog box to repark. 6.8 OIL SLOW AXIS FRONT RAIL (FOR ZCAST POWDER USERS) Oil the slow axis rail before every build to prevent slow axis errors. 1. Squeeze a few drops of oil on the wicks located on the front bearing.
Z406 System User Manual 6.9 Z Corporation REPLACING THE SCRAPER BLADE (FOR ZCAST POWDER USERS) The plastic scraper blade will eventually become worn and will need replacement. Five replacement blades are included in the kit. To replace the blade, peel off the old blade. Take a new blade, remove the adhesive covering, place blade diagonally into the scraper until it reaches the back and then place adhesive strip onto the scraper. www.zcorp-users.
Z Corporation Z406 System User Manual 6.10 CHANGING THE BINDER SUPPLY Changing the binder supply allows you to change between monochrome and color mode. To change binder supplies, choose the ‘Change Binder Supply’ option under the 406Service Menu. The software will inform you when the printer is finished changing binder supplies.
Z406 System User Manual Z Corporation 6.11 CHANGING MATERIAL SYSTEM IF USING ZCAST POWDER Before using ZCast powder, a hardware upgrade (Z406 ZCast Kit, part number 06105) is needed to prevent damage to your Printer. The three hardware changes are new snowplows, scraper blade assembly, and front bearing. A build plate is also included to help remove parts from the build envelope. Please ensure that these hardware changes have been made before proceeding.
Z Corporation Z406 System User Manual 3. Remove the powder from the Overflow Bin and empty into a sealed container. 4. To prevent any material contamination, vacuum any remaining powder in the Overflow Bin. 5. Before replacing the Overflow Bin, vacuum the Overflow Bin track. Then replace the Overflow Bin.
Z406 System User Manual Z Corporation 6. Change binder solution (color and clear binder) if necessary. zb52 Binder 7. Change Printer mode from color to monochrome or monochrome to color if needed. 8. If you changed binder solution, flush binder for two minutes by choosing the ‘Flush Binder’ option under the Service menu. 9. For ZCast Powder users, remove scraper assembly if you are changing over to ZCast powder. Or attach scraper assembly if using plaster or starch material.
Z Corporation Z406 System User Manual 10. Set up the Printer as described in section 2.2.2, Filling the Feed Box with Powder. Change Powder Type 11. Open or import your file into the ZPrint Software using version 6.0 or higher. 12. Open up the 3D Print Setup dialog box. 13. Change Powder type in ZPrint Software.
Z406 System User Manual Z Corporation Recommended Saturation Values 14. Override or approve shell and core saturation values and anisotropic scaling factors. Review bleed compensation values. 15. Then proceed to printing your part. www.zcorp-users.
Z Corporation Z406 System User Manual 7 TROUBLESHOOTING 7.1 THE BINDER SOLUTION IS BEING APPLIED IN ERRATIC STRIPES If the binder appears to be applied in fragmented stripes, check the following: 1. Rinse the squeegee clear of any debris. 2. Make sure binder supply is full. If this does not correct the problem, your print heads may be worn out. Replace the print heads as outlined above in Section 6.1, Changing the Print Heads. 7.
Z406 System User Manual 7.5 Z Corporation MY STARCH-BASED PARTS ARE UNUSUALLY “CAKEY” • Is the saturation too high? If your parts (especially bulky parts) are unusually difficult to depowder, too much moisture has moved from the part into the immediately surrounding powder. The first is that you may have the saturation levels set too high for this type of part. Using a lower maximum setting will fix this problem.
Z Corporation Z406 System User Manual 8 Z406 SYSTEM DETAILS 8.1 DESCRIPTION OF REAR I/O PANEL Power Input Main Power Fuse Diagnostic Video Connector Diagnostic Keyboard Connector Serial Input Connection Serial Port Connection: This is an RS-232 serial port for data transfer to and from the ZPrint software. The Z406 System uses 115k baud and has the same pin out as a standard PC compatible computer.
Z406 System User Manual 8.2 Z Corporation SYMBOLS USED The following symbols are used on the Z406 3D Printer: This is the international symbol for ‘standby power’. It is used on the Z406 3D Printer power switch. The Z406 3D Printer is partially powered as soon as you plug it in. The power switch is momentary contact and toggles the machine from idle mode to full power on mode. This is the international symbol for ‘warning’ or ‘caution’.
Z Corporation 8.3 Z406 System User Manual SYSTEM SPECIFICATIONS Z406 3D Printer Dimensions: 40” x 31” x 44” high (102cm x 79cm x 112cm high) Z406 3D Printer Weight: 470 lbs. (210 kg) Power Requirements and Operating Conditions at Site of Installation: • Power Requirements: 100-240, 4 amps • Operating Conditions: 68 to 85ºF, 20 to 60% Relative Humidity, non-condensing. Lithium Battery: Internal to the Z406 3D Printer is a lithium coin cell type battery.
Z406 System User Manual 8.4 Z Corporation MATERIAL STORAGE PRECAUTIONS Carefully read the Material Safety Data Sheets (MSDS) before using any Z Corporation materials. 8.5 Material Storage Usage Powder Store powder on pallets in a cool, dry, ventilated area away from sources of heat, moisture, and incompatible materials. Keep containers tightly closed. Use of powder in environments with more than 30% relative humidity will affect powder performance.
Z Corporation Z406 System User Manual 7 100 8 Head cover is open 100 9 Head %d fire voltage stuck 101 0 Invalid head temperature 110 0 SYSTEM: out of memory in thread %d 120 0 THREAD %d: can't create events 120 1 THREAD %d: can't initialize window system 120 2 THREAD %d: can't make window 120 3 THREAD %d: can't begin 120 4 THREAD %d: can't set priority 120 5 THREAD %d: illegal state 120 6 THREAD %d: refuses to stop 120 7 THREAD %d: refuses to die 130 0 QUEUE: out of memory 130 1
Z406 System User Manual Z Corporation 140 3 KEYBOARD: error reading pipe 150 0 KEYMAP: duplicate key %d 150 1 KEYMAP: bad key index %d 160 0 COM%d is not a valid port 160 1 COM%d: queue is too small 160 2 COM%d: ETS monitor is using port 160 3 COM%d: port already in use 160 4 COM%d: can't create event 160 5 COM%d: can't create thread 160 6 COM%d: can't set priority 160 7 COM%d: bad interrupt number 160 8 COM%d: IRQ already in use 160 9 COM%d: can't save interrupt vector 161 0 CO
Z Corporation Z406 System User Manual 1 170 2 STATUS: unknown system message %d 170 3 STATUS: invalid state %d 170 4 STATUS: unknown dispatch type %d 170 5 STATUS: message queue overrun 170 6 STATUS: can't save state 170 7 STATUS: can't restore state 170 8 STATUS: too many held layers 180 0 PACKETS: layer is too big 190 0 LAYERS: spurious read event 190 1 LAYERS: zlib InflateInit error %d 190 2 LAYERS: zlib Inflate error %d 190 3 LAYERS: zlib InflateEnd error %d 190 4 LAYERS: miss
Z406 System User Manual Z Corporation 200 4 STRIPES: bad print mode %d 200 5 STRIPES: bad line offset 210 0 UNRLE: bad layer number 210 1 UNRLE: bad print mode %d 220 0 BMOCO: LM629 does not respond 220 1 BMOCO: can't reset motor %d 230 0 MOVER: bad axis 230 1 MOVER: axis %d destination out of range 230 2 MOVER: axis %d move intersects no-fly zone 230 3 MOVER: axis %d excessive position error 230 4 MOVER: axis %d timed out completing move 230 5 MOVER: axis %d didn't settle 230 6 M
Z Corporation Z406 System User Manual 0 250 1 SHAKER: bad layer number 260 0 HEAD: bad ROM format 270 0 DRAWSPAN: bad bit number 270 1 DRAWSPAN: bad print mode 280 0 TIGERCOM: serial write timeout 280 1 TIGERCOM: serial read timeout 290 0 TIGER: bad head index 300 0 SEQUENCER: bad FIFO size 300 1 SEQUENCER: can't create event 300 2 SEQUENCER: can't create thread 300 3 SEQUENCER: can't set priority 300 4 SEQUENCER: bad interrupt number 300 5 SEQUENCER: can't save interrupt vector 3
Z406 System User Manual Z Corporation 301 1 SEQUENCER: error in DPC, flags = %x 301 2 SEQUENCER: spurious interrupt, flags = %x 301 3 SEQUENCER: timed out finishing swath, flags = %x 310 0 PRINTER: spurious read event 310 1 PRINTER: bad dispatch type %d 310 2 PRINTER: unknown message %d 310 3 PRINTER: message queue overrun 320 0 MONITOR: can't create waitable timer 320 1 MONITOR: can't set waitable timer 320 2 MONITOR: thread took too long 330 0 TIMER: unknown time unit 340 0 SWITCH
Z Corporation Z406 System User Manual 2 360 3 BLINK: undefined sequence 370 0 LCD: object already exists 370 1 LCD: object not initialized 370 2 LCD: object has too many users 380 0 LOWLEVEL: can't find PCI card 380 1 LOWLEVEL: error opening FPGA file 380 2 LOWLEVEL: invalid FPGA load 380 3 LOWLEVEL: bad IRQ number 390 0 SOCKETS: can't initialize WinSock interface 390 1 SOCKETS: WinSock 1.
Z406 System User Manual Z Corporation 400 8 TCP: error %d selecting socket 400 9 TCP: error %d getting received byte count 401 0 TCP: error %d receiving from socket 401 1 TCP: error %d looking up host by name 401 2 TCP: error %d connecting to host 401 3 TCP: error %d sending to socket 401 4 TCP: error %d setting non-blocking mode 410 0 UDP: error %d creating socket 410 1 UDP: error %d setting socket mode 410 2 UDP: error %d setting socket option 410 3 UDP: error %d binding socket 410
Z Corporation Z406 System User Manual 0 440 1 BITBUS: object not initialized 440 2 BITBUS: readback error 450 0 FLUIDS: object already exists 450 1 FLUIDS: object not initialized 450 2 FLUIDS: unsupported pump rate 460 0 CARWASH: object already exists 460 1 CARWASH: object not initialized 460 2 CARWASH: carwash is stuck 460 3 CARWASH: can't finish squirt 470 0 BINDER: weak pressure from pump %d 470 1 BINDER: can't write plumbing state 470 2 68 BINDER: invalid plumbing type %d Z Co
Z406 System User Manual Z Corporation 9 INDEX 3 3D Print, 27 Import, 23 Open, 23 Filling the Feed Box with Powder, 16 Flushing the Binder, 44 A Aligning the Print Heads.
Z Corporation Z406 System User Manual S Saturation Values, 27 Plaster, 27 Starch, 27 ZCast Powder, 27 Scraper Blade T Troubleshooting, 54 V Vacuum off the Filter, 22 Replacement, 47 Shelling, 8 Speed, 32 Strength, 32 Striping of Binder Solution, 54 System Specifications, 58 70 W Warping, 32, 54 Z Corporation Service (781)852-5050/(887)88-ZCORP