YSI Incorporated 5200A Monitor and Control Instrument User Manual
Table of Contents Table of Contents 1 Introduction............................................................. 9 Introduction ......................................................................................10 Product Description..............................................................................11 Preview of User Manual........................................................................12 Product Specifications..........................................................................
Table of Contents Table of Contents Step 8 Wire Communication Equipment.........................................57 Email Alarming..........................................................................58 RS232 Communication.......................................................58 Ethernet (TCP/IP) Module Communication.........................59 Step 9 Connect Probe/Cable Assembly..........................................60 Lightning and Surge Protection....................................................
Table of Contents Temperature..............................................................................144 Range Low and High Control..............................................144 Directions to Configure Temperature Sensor......................144 Salinity.......................................................................................145 Directions to Enable Salinity System...................................146 AquaManager and the Sensor Setup Menu..............................146 Timers......
1 Introduction This page left intentionally blank.
Introduction Introduction Thank you for purchasing the YSI 5200A. The YSI 5200A is a fully programmable aquatic control monitor with alarming capability. The 5200A monitors, controls, and alarms DO (dissolved oxygen), conductivity, ORP, pH, and two Aux (auxiliary) inputs. In addition, the 5200A has four (4) 10 event timers and one (1) feed timer system. Peripheral devices connected to the 5200A respond to user-defined configuration to ensure that stable water conditions are maintained.
Introduction Introduction This icon is used throughout the manual to indicate helpful information for AquaManager users. Chapter 6 “Maintenance” provides information on maintaining the 5200A system including the monitor, sensor, and component service. “Notes” at the end of each manual section provide additional information to help clarify certain 5200A operations and features.
Introduction Introduction Input System Specifications Aux Systems There are 2 Aux input systems that allow digital or analog (01.0VDC, 0-5.0VDC, or 4-20mA) configuration. Aux System Type Digital Analog Range dry contact open/ close 0 -1.0 VDC, 0-5.0 VDC, or 4-20mA Accuracy n/a 0-1.0VDC: ± 3% ± 10 mV 0-5.0VDC: ± 3% ±15 mV 4-20 mA: ± 3% ±100μA Resolution n/a user selectable (0), (0 .0), or (0.
Introduction Accuracy ± 2% or ± 0.1 ppt Resolution 0.1 ppt Introduction Firmware *Conductivity auto ranges based on the measured value.
2 Safety This page left intentionally blank. -IMPORTANT safety information. Read this chapter before installing 5200A components and peripheral devices.
Safety Safety -- THIS IS IMPORTANT Take time to be safe when working on electrical circuits and equipment. It could save your life. Avoid unsafe acts and conditions. Do not operate or install the 5200A before reading this chapter. Installing the 5200A involves wiring high voltage equipment. Follow all provided safety information. Installation must be performed by someone who understands the dangers of, and is qualified to, wire electrical devices.
Safety Safety the equipment and within easy reach of the operator. The disconnecting device shall be marked for the equipment. AVERTISSEMENT : un commutateur ou disjoncteur doit être installé dans le bâtiment où le modèle 5200A est installé. Le dispositif de déconnexion doit se trouver à proximité de l’équipement et à portée de l’opérateur. Le dispositif de déconnexion doit indiquer l’équipement auquel il se rapporte.
Safety Health and Safety (Calibration Solutions) Calibration Solutions CAUTION: Reagents used to calibrate and check this instrument may be hazardous to your health. Some calibration solutions may require special handling. Refer to the Material Safety Data Sheet (MSDS) of the reagent being used for product specific safety information. MSDSs can be obtained from the company who supplied or manufactured the reagent.
Installation and Wiring Installation and Wiring Tools and supplies needed for hardware installation: Hardware Installation Correctly install 5200A system components and peripheral devices to ensure accurate data collection and reliable operation. First, determine what monitor, control, and alarm functions the 5200A system will perform. Because system components are wired to the 5200A instrument, it is important to determine where and how components will be installed and configured.
Installation and Wiring Installation and Wiring 1. Mount the 5200A Select surface, rail, or panel mount option. Install the weather shield for outdoor installations. Surface Mount 2. 3. 4. Mount 5200A to any flat surface using mounting brackets. Mounting brackets and screws are included with the 5200A. 5. 1. 6. 2. 3. 4. Fasten the mounting brackets to the back of the 5200A with the mounting screws - figure 3.2. Tighten the screws, securing the brackets to the back of the 5200A enclosure.
Installation and Wiring 1. See Open Front Panel to Access I/O Board - page 39 to remove front panel from 5200A enclosure. Installation and Wiring 3. Remove and retain the four screws that secure the display board into front panel enclosure - figure 3.6. (The display board is mounted on panel that is attached to 5200A front panel. The I/O Board wiring diagram is located on the display board panel.) Figure 3.6 4.
Installation and Wiring 8. 9. Place standoffs between 5200A mounting brackets and panel surface figure 3.8. Secure 5200A to panel with frame using washers and bolts provided. Installation and Wiring 2. 3. Figure 3.8 Figure 3.9 10. Reattach lanyard by placing lanyard at proper location of display board panel. Make sure lanyard is fully seated on display panel boss to ensure proper clearance when front panel is closed - figure 3.7. 11.
Installation and Wiring Installation and Wiring to these measurements. Therefore, it is essential to have accurate measurements at the sensors’ location. Locate the sensors of the probe assembly according to the following specifications. Place the sensor end of the probe assembly: • • in a location that represents the entire system where the water flow is at least 3 inches per second (7.6 cm/sec) if using the 2.0 mil PE membrane or at least 6 inches per second (15.24 cm/sec) for 2.
Installation and Wiring Installation and Wiring YSI 5562 Probe Assembly Depending on the sensor configuration, the YSI 5562 probe assembly is capable of measuring DO, temperature, conductivity, pH, and ORP. The DO sensor is shipped uninstalled and with a dry membrane. Install the sensor onto the cable assembly following the instructions provided with the cable. A new membrane with fresh electrolyte must be installed on the DO sensor prior to use.
Installation and Wiring Installation and Wiring Figure 3.13 Accessing the I/O Board The I/O board is accessible when the 5200A front panel is removed. The letters on the metal plate attached to the I/O board identify pluggable terminal strips on the I/O board. Letters on the metal plate correspond to the wiring diagram located on the inside of the front panel - figure 3.14. A ribbon cable connects the display board (mounted in the front panel) to the I/O board.
Installation and Wiring Installation and Wiring Close Front Panel 1. 2. 3. 4. 5. Tighten bulkhead fittings after connecting all 5200A wiring. (Hand tighten fittings around rubber grommet. Tighten bulkhead fittings into 5200A enclosure with wrench being careful to not overtighten.) Follow information in Sealants, Desiccants and Securing the Monitor Section - page 61 to safeguard against damage to internal electronic components.
Installation and Wiring Installation and Wiring 1. 2. 3. 4. Perform steps 1 - 2 of 5200A installation. Open front panel - page 39. Remove screw from location E. Feed ground wire through drilled hole in rubber grommet and to location E on metal plate covering I/O Board. Ground wire gauge must conform to all locally applicable electrical codes. CAUTION: Run high and low voltage cables through separate bulkhead and conduit. 5.
Figure 3.17 5. Complete other wiring to 5200A. 6. Close front panel - page 40. 7. Test AC power. Test AC Power Turn on main power. The enabled sensor values will display on the Run Screen after the initial YSI splash screen. If applicable, install and configure DC power backup page 45. Verify AC power at the Menus → System →Version menu - page 125. See Power Fail Menu - page 117 for AC power event log information. Installation and Wiring -- When back up voltage falls below 9.
Installation and Wiring Complete other wiring to 5200A. Close front panel - page 40. Test DC power. Test DC Power Connect DC power cable to power source. The enabled sensor values will display on the Run Screen after the initial YSI splash screen. Verify DC power at the Menus → System →Version menu - page 125. See Power Fail Menu - page 117 for DC low battery trigger monitor and alarm information. Note: de façon adéquate de tout contact de l’utilisateur hors du boîtier du modèle 5200A. 1. 2. 3.
Installation and Wiring Note: -- Contactor must meet the electrical requirements of the load. Installation and Wiring inside of front panel for identification of aux system number and pin position.) See Digital Input example - figure 3.22 and Analog Input example - figure 3.23. Notes: YSI 5200A contactor wiring wire contactor power to “C” pin wire second wire to “NC”/”NO” as required for application -- All aux inputs have input protection, the maximum input voltage should not exceed 6 VDC.
Do not connect or disconnect IDC ribbon cable when 5200A is powered. Serious damage can occur. Installation and Wiring Wire Aux Digital Input 1. Install aux digital device according to manufacturer’s instructions. 2. Connect switch wires to Aux Input 1 or 2. Connect one wire at (G) at K. Connect second wire to (1) or (2) at K. Auxiliary Input Connector Float Switch CAUTION: Do not input external voltage. Figure 3.21 5. 6. 7. Installation and Wiring Complete other wiring to 5200A.
Installation and Wiring Step 7 Wire Network Installation and Wiring Network wire stub Multiple 5200A and 5400 instruments can be networked using the RS485 network ports. A node network consists of one master and up to 31 slaves. On a network, the master is the point of access for the AquaManager PC software program. In addition, the master sends all serial to ethernet device emails. Communication hardware (RS232 or serial to ethernet device) is installed on the master instrument (node) only.
Installation and Wiring Note: -- It is essential that wires be terminated cleanly. Nicks (stray wires, not cleanly terminated) can result in unreliable network communication. CAUTION: Run high and low voltage wires/cables through separate bulk- Do not connect or disconnect IDC ribbon cable when 5200A is powered. Serious damage can occur. head and conduit. Terminate wires as described using category 5 cable: (color scheme may be different than described below.
Installation and Wiring Testing network configurations Installation and Wiring Network configurations Follow wiring instructions below to avoid testing network wiring with stubs. Use below network wiring testing method when master is first physical device on network.
Installation and Wiring Installation and Wiring Do not connect or disconnect IDC ribbon cable when 5200A is powered. Serious damage can occur. Notes: -- Firmware can only be uploaded to an instrument using a local RS232 connection. See Downloader - page 109. -- On a network, install and configure RS232 or the serial to ethernet device (hardware and wiring) on the master node only.
Installation and Wiring Installation and Wiring Notes: -- See Menus → System → Communications → Ethernet beginning on page 88 for configuration information. -- An SMTP server accessible by the local network must be provided by your local IT support for ethernet connection. Consult the network administrator to verify compatibility of ethernet configuration.
Installation and Wiring the 5200A. It is very important to follow the steps below to prevent damage to the electronic components and to extend the life of the 5200A system. 1. 2. 3. 4. 5. 6. Place solid rubber grommets in bulkhead fittings that have no electrical connections. If using optional conduit fittings (YSI p/n 065926UL) in place of bulkhead fittings, industrial encapsulant (YSI p/n 065921 conduit sealer) must be used to prevent moisture from entering the 5200A enclosure.
Configuring the 5200A Configuring the 5200A 5200A Configuration and Monitoring This chapter provides information on the 5200A’s front panel, navigating menus, and menu functions. The front panel - figure 4.1, is the front component of the 5200A enclosure. The front panel contains the 5200A display and seven keys. Use the keys to navigate menus and instrument system information. This icon indicates helpful information for AquaManager users and is used throughout this chapter.
Configuring the 5200A Softkey label Function Exit menu and return to Run Screen saving any menu configuration changes. Exit menu (to previous menu) without saving configuration changes. Back to previous menu. Changes to configurations are saved at return to Run Screen. Prompt to take next action, i.e. enter a value at calibration menus. Configuring the 5200A -- Always manually poll the 5200A after uploading configuration changes and verify the uploaded information is retained.
Configuring the 5200A Notes: -- Control icons display when control relay(s) is active. -- General alarm icon, buzzer, 5200A emails, and enabled alarm relay(s) [sensor and general alarm] remain active until one of the bottom four 5200A front panel softkeys is pressed, regardless if the alarm condition no longer exists. -- Relays, and corresponding icons, that de-energize for Svr Hold, calibration, and/or factory resets are restored after 30 seconds of completing Svr hold, calibration, and/or factory resets.
Configuring the 5200A Configuring the 5200A Submenu Types Menu Hierarchy The 5200A includes numeric, alpha/numeric, and pull-down submenus - figure 4.4. See Front Panel Keys - page 65 to navigate, enter, configure, and view submenus.
Configuring the 5200A Configuring the 5200A Main Menu Press at the Run Screen to enter the Main Menu. All system configuration is done through this menu. The four Main Menu submenus are Calibration, System, Sensor Setup, and Timers. the calibration menu is entered. If the pH system remains in low range control after the calibration is saved and the 30 second hold off period has passed, then the pH low range relay will begin a new five minute dose cycle.
Configuring the 5200A Configuring the 5200A Calibration Log Calibration data is stored in the 5200A calibration log. A calibration data record includes the type of sensor calibrated, the date and time of the calibration, and the calibration method. Press log - page 159. at the Run Screen to view the calibration Notes: -- Use AquaManager to view and save calibration data on a PC.
Configuring the 5200A Configuring the 5200A be entered in as mS, not µS. 1,000 µS = 1 mS. For example, if the solution is 10,000 µS at 25°C and the 5200A has selected 0-20 mS for the calibration range, enter 10 mS as the calibration solution value. 11. Press to confirm the entered value OR press to abort the calibration and return to calibration menu without saving any changes. 9.
Configuring the 5200A 6. Follow these instructions to create a 100% water-saturated air environment for DO sensor calibration: For the 5562 probe assembly: • Place approximately 3 mm (~ 1/8”) of water in the bottom of the calibration/storage cup. • Next, engage only 1 or 2 threads of the calibration/storage cup to ensure the DO sensor is vented to the atmosphere. Note: Make sure that the DO sensor is not immersed in water and that there are no water droplets on the membrane.
Configuring the 5200A Configuring the 5200A tion. The ORP solution value varies with temperature. Note the current temperature reading of the solution and enter the solution value that corresponds to that temperature. The calibration solution should include a temperature chart that contains solution values based on the temperature. Only whole numbers can be entered. 11. Press to save the calibration and return to the Run Screen. 12.
Configuring the 5200A Configuring the 5200A System Menu Menus → System The System Menu contains 17 submenus. Use System submenus to configure nonat sensor and non-timer systems. System submenus are shown below. Press the Run Screen to enter the Main Menu. Use ▲ ▼ to scroll and highlight a System submenu. Press 8 to select and enter a highlighted menu. Configuration changes are saved when 9.
Configuring the 5200A Configuring the 5200A 1. Enter BackLight Timer menu Menus → System →BackLight Timer Adjust Contrast Menus → System → Adjust Contrast Use the Adjust Contrast menu to lighten or darken the display contrast. 2. 3. 4. 5. Use ▲ and ▼ to scroll and highlight submenus. Press to select the submenu you wish to change. Enable and configure submenus. After making desired changes, press return to Run Screen. to save configuration and Buzzer Menus → System → Buzzer 1.
Configuring the 5200A Configuring the 5200A Communication Menus → System → Communication Select the communication method for AquaManager and/or 5200A email alarming. Only 1 communication method can be used at a time. Hardware changes are required when the communication method is changed. See Wire Communication Equipment - starting on page 57. Configure remote ethernet communication, network settings, and RS232 settings in the Communications menu.
Configuring the 5200A 5200A slave alarms will be sent. Therefore, It is critical that all alarm emails are addressed locally by the user. Below is an example of a 5200A DO Alarm Low email sent from AquaManager. All of the information is in the body of the email and not the subject line. YSI5200A Alarm slave 2 (node name in Aquamanager tree) 53-2345567 DO Low Alarm: 68 Notes on AquaManager Alarm Emails: -- AquaManager emails are retransmitted based on the Email Retry Delay Configuration see page 96.
Configuring the 5200A Configuring the 5200A address menu. -- When DHCP is enabled, the serial to ethernet device acquires SMTP and DNS addresses during initialization. -- AquaManager requires a static IP address; therefore, DHCP must be disabled when using AquaManager. Consult the network administrator to obtain a static IP address. -- Power cycle the 5200A whenever DHCP is enabled.
Configuring the 5200A Notes: Configuring the 5200A SMS Messaging with Ethernet Module -- See Send Test Email Msg - page 96 to verify proper configuration of ethernet menus. -- On a network, both master and slave alarm emails are sent to the configured email addresses in the master. -- Test the alarm email delivery by creating an alarm condition at the 5200A and verify the email(s) is received. -- The CC/Email address must be configured when using 5200A email alarming.
Configuring the 5200A Configuring the 5200A Note: The slave address appears as the slave subnode at node properties. 6. Disable the Termination Relay on all devices except for the first and last device on the network. Menus → System → Communications → Network → Termination Relay. 7. Verify that the Termination Relay is enabled on the first and last device on the network. 8. For master node: Press at master submenu. At assign slaves menu, select the slave address configured in step 5 above. Press enter.
Configuring the 5200A Configuring the 5200A Send Test Email Msg Menus → System → Communications → Send Test Email Msg Send a test email to verify proper configuration of ethernet menus. Test emails are only transmitted from configured master 5200As. Note: -- Exit to Run Screen is required before the test email is sent. Example of a 5200A test email sent from an ethernet device: Subject Line: 02/04/10 03:50:05 PM YSI5200A Email Alarm Test Message From: myname@xxx-xxxx.
Configuring the 5200A Configuring the 5200A Non-Networked (Stand Alone) 5200As Non-networked (stand alone) 5200As must have the termination relay enabled. In addition, non-networked (stand alone) 5200As must be configured as a master in the System Communication menu with no slave nodes enabled. Configure AUX Menus → System → Configure Aux 1-2 The 5200A has two auxiliary (Aux) inputs. Aux inputs can be configured as digital or analog (0-1VDC, 0-5VDC, or 4-20 mA) inputs.
Configuring the 5200A Analog 0-1VDC and 0-5VDC and 4-20 mA Menus → System → Configure Aux →Aux 1-2→Input Type →0-1V →0-5V →4/20mA Select the analog input type based on the signal being sent from the device. Notes: -- It is normal to hear an on-board relay “click” when switching to or from the 4-20mA aux input type. -- Analog systems will not monitor, control, or alarm properly if a device that operates outside the configured analog range is installed and configured.
Configuring the 5200A 6. Go to Sensor Setup Menus → Sensor Setup Aux 1-2 - page 133 to enable and configure set points, control, alarm, relays, and hold off time. 7. Press to save configuration. Note: -- The alarm low value must be ≥ the min value. The alarm high value must be ≤ the max value. Configuring the 5200A 1. Enter Data Logging menu Menus → System →Data Logging→Data Logging 2. 3. 4. 5. Data Logging Press to select. Enable and configure submenus.
Configuring the 5200A Configuring the 5200A -- Event logs do not record relay number or user configured relay name. -- Aux analog (non temperature) events will always display “alarm” regardless if alarms are enabled, see below screen shot on left. -- Aux digital events will never display “alarm” regardless if alarms are enabled, see below screen shot on right. In the above sensor log screen shot ORP is disabled.
Configuring the 5200A Configuring the 5200A 7. Press Notes: to return to Run Screen or to System menu. -- Logs cannot be deleted from the 5200A instrument using AquaManager. -- Calibration and Configuration logs cannot be cleared from 5200A. Date/Time Menus → System → Date/Time It is important to configure the correct date and time in the 5200A. Four 10-event daily timers and one feed timer run based on the 5200A date and time. Logs record events based on the 5200A clock.
Configuring the 5200A Configuring the 5200A -- Because of font limitations, 1X2 and 2X3 display formats do not show all 20 characters of a 20 character name. Typically only 13 characters are displayed. Updating 5200A Firmware Like all microprocessor based instruments, it may be necessary to upload revisions to the 5200A firmware. Download new firmware using the Firmware Updater utility in AquaManager. A serial RS232 connection is necessary to run the Downloader program.
Configuring the 5200A Configuring the 5200A 11. Select “Yes” and the following screens will appear. On instrument: 5. Configure PC com port number (1-8) in Firmware Updater program. Note: -- When using USB-Serial Adapter, verify that the port number assigned during driver installation is the same port configured when using AquaManager Firmware Updater. On PC: 6. 7. 8. 9. Access the YSI web site Downloads page at www.ysi.com to get the latest version of the 5200A firmware code.
Configuring the 5200A Configuring the 5200A --- --- Menu - page 124 for additional information. No “off ” event is created for system relays that de-energize when 5200A is placed in downloader. Systems are reset when power is cycled after downloader. All logs and instrument configuration are retained when 5200A firmware is updated. Display board code loads first, followed by control board code. The display board screen flickers when display board code is loading.
Configuring the 5200A not enabled, the General Alarm will not trigger. Configuring the 5200A energize when the General Alarm system is active. The General Alarm (buzzer, relay, emails, icon) remains active until one of the four softkeys on the front panel is pressed. Pressing one of the four softkeys while in the Run Screen stops the buzzer, de-energizes the General Alarm relay, stops 5200A emails, and removes the General Alarm icon. Pressing one of these keys also resets the sensor and aux alarm systems.
Configuring the 5200A Configuring the 5200A -- The instrument name is not shown at Run Screen. The instrument name is shown at relay enable menus. -- Certain menus (i.e. Configure Aux) display up to 18 characters of the device name. “...” is shown at the menu if the name exceeds 18 characters. Password Menus → System → Password Enable and set the password in the Password menu.
Configuring the 5200A Configuring the 5200A -- icon at Run Screen indicates DC voltage ≤ the Low Battery Trigger when Low Battery Monitor is enabled. -- Low battery alarm is not reset when front panel softkey is pressed. -- AC power fail does not generate a General Alarm. Serial Number Menus → System → Serial Number Disabling the Power Fail System will disable AC power events and disable the General Alarm in the event of low battery for DC power.
Configuring the 5200A Configuring the 5200A Reset Clean Probes Menus → System → Service→ Reset Clean Probes Enable the clean probe timer, configure the duration, and reset clean probe days remaining from Reset Clean Probe menu. Selecting reset at this menu resets the clean probe timer to the user configured value. when the clean probe timer expires. icon displays at Run Screen Notes: Reset Clean Probe timer at the menu or the Reset Clean Probes menu.
Configuring the 5200A Reset System Menus → System → Service→ Reset To Factory→ Reset System Specific systems or all systems listed in the Reset System menu can be reset to factory defaults. Configuring the 5200A 4. Press to save configuration and return to Run Screen. Note: -- Perform a sensor calibration after resetting a sensor to factory default.
Configuring the 5200A Configuring the 5200A 2. 3. Press to select. Enable and configure submenus. 4. Press to save configuration and return to Run Screen. Version Menus → System →Version 2. Press to toggle relay on. Press to toggle relay off. 3. Press 1. Note: The Version menu contains information about the 5200A including: display and control board firmware code version, control board temperature, and AC and DC voltage. to save configuration and return to Run Screen.
Configuring the 5200A Configuring the 5200A 5200A is not at the run screen during AquaManager uploading, pressing at the 5200A will only save certain configuration changes. See Chapter 5 AquaManager - page 166 and AquaManager online help for additional information.
Configuring the 5200A ---------- functionality (alarm emails, activation of assigned alarm relays, alarm icons, and buzzer) is suspended when 5200A is not at the Run Screen. Sensor system must be enabled in order to display values at Run Screen. Control and/or alarm relays will not energize regardless of value if the sensor system is disabled. There is a 30 second delay at power up before control, timer, and alarm systems become active.
Configuring the 5200A Configuring the 5200A -- It is important to keep the 5200A at the Run Screen during normal operation. Alarm functionality (alarm emails, activation of enabled alarm relays, alarm icons, and buzzer) is suspended when 5200A is not at Run Screen. -- Alarm icon(s) display at the Run Screen when alarm condition(s) exists for longer than the general alarm hold off time. See Icons - page 67. -- Press at Run Screen to display active sensor system relays.
Configuring the 5200A Configuring the 5200A -- Control icons and control messages continue to display during the 30 second sensor system hold at the Run Screen regardless if relays are energized. -- Enabling certain control/alarm functions when a system value is in control/alarm range requires that the 5200A be power cycled in order to reset the system to properly control/alarm for the current condition.
Configuring the 5200A Configuring the 5200A of wired relay devices. If not configured properly, assigning one relay to multiple systems can result in invalid operation of 5400. -- Aux alarms must be enabled to trigger General Alarm. -- General Alarm may still be active even though aux system is no longer in alarm. See aux relay information below and General Alarm - page 113.
Configuring the 5200A Configuring the 5200A Notes: Aux Relay Analog When enabled, the Aux analog relay energizes when either the control/alarm high OR the control/alarm low value is processed by the 5400. Aux relay energizes after the configured aux hold off time. When alarms are disabled and as long as value ≤ control/alarm low value OR value ≥ control/alarm high value is processed by the 5400, the relay remains energized including when menus are entered.
Configuring the 5200A After the dwell time expires, if the value is still in control range, the control relay will reenergize. A dwell time must be configured in the timed mode or the control relay will never de-energize regardless of sensor value. Configuring the 5200A Notes: Temperature Compensation Conductivity values vary with temperature. Conductivity values are normally compensated to 25°C. An adjustment of approximately 1.91% per °C is common. Enter “0.
Configuring the 5200A Configuring the 5200A -- 5561 probe/cable users should ALWAYS disable the conductivity system since there is no conductivity sensor in use to accurately compute a salinity value. -- Changes to salinity affect the DO mg/L value. -- Changes to salinity do not affect the DO %Sat value. -- The DO system uses the temperature sensor value regardless if temperature is enabled. It is important to verify that the temperature sensor is measuring accurately. 4. 5. 6. Press to select.
Configuring the 5200A Configuring the 5200A 6. Press Notes: to save configuration and return to Run Screen. -- To configure a negative set point, control, and alarm values enter “-” after, not before, the numeric digit(s). -- See 30 Second Sensor Hold Off - page132. -- Only whole numbers can configured for ORP set point, control, and alarm values. pH Menus →Sensor Setup→pH Directions to Configure pH sensor See Set Points, Control, and Alarms - page 128 before configuring the pH system.
Configuring the 5200A Temperature Menus →Sensor Setup→Temperature See Set Points, Control, and Alarms - page 128 before configuring the temperature system. Since most heaters and chillers have their own thermostats, their thermostats can be used as a backup temperature control system. Set the heater thermostat several degrees above the desired temperature and the chiller thermostat several degrees below the desired temperature. Configuring the 5200A 5. Configure submenus. 6.
Configuring the 5200A Configuring the 5200A Notes -- Always manually poll the 5200A after uploading configuration changes and verify that the uploaded information is retained. When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus on the 5200A, AquaManager uploads may not be saved depending on the timing of keystrokes at the 5200A. -- The Run Screen must be displayed during normal operation.
Configuring the 5200A -- -- -- -- --- after 30 seconds. The timer relay de-energizes at 12:20 pm and not at 12:00 pm which would have been the original off time if the unit had not been placed in service hold. Energized timer relays de-energize during a firmware update. The relay will reenergize after power cycle following a firmware update if the timer system is still active.
Configuring the 5200A The Feed Timer can be set to operate for any or all of the days of the week and includes continuous or timed feeding modes, FCR (feed conversion ratio), and sensor options.
Configuring the 5200A Configuring the 5200A FCR Menus →Timers→Feed Smart Timer→Feeder→FCR The optional FCR (feed conversion ratio) feature automatically increases the amount of food dispensed over a feed cycle. The increase in the amount of food is based on the user configured increase in biomass over a 24 hour period. Biomass and daily (feed) weight amounts are adjusted by the 5200A prior to the 1st feed “on” time of a scheduled feed cycle occurring after midnight.
Configuring the 5200A Note: Configuring the 5200A -- The initial daily weight value must be calculated as described above. Configuring an invalid initial daily weight will result in incorrect biomass and daily weight calculations when the 5200A crosses midnight. FCR Factor Menus →Timers→Feed Smart Timer→Feeder→FCR→FCR Factor Enter the ratio of the amount of food required versus the corresponding increase in fish weight (biomass).
Configuring the 5200A Configuring the 5200A ----- Calibrate Feed Smart Timer 1. 2. 3. 4. 5. 6. 7. 8. Install and wire feed timer device - page 46. Enable Feed Timer. Menus → Timers→Feed Smart Timer →Feed Timer →Enabled Assign feed timer relay. Menus → Timers→Feed Smart Timer →Relay Calibrate feeder. Menus → Timers→Feed Smart Timer →Calibrate At numeric keypad, enter test run time the feeder relay will energize. will be no reference to determine the rate at which feeding(s) will occur.
Configuring the 5200A Configuring the 5200A Notes: Notes: -- Always manually poll the 5200A after uploading configuration changes and verify that the uploaded information is retained. When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus at the 5200A, AquaManager uploads may not be saved depending on the timing of keystrokes at the 5200A. -- The Run Screen must be displayed during normal operation.
Configuring the 5200A Configuring the 5200A written with more recent records. The number shown in ( ) at the Msg’s menu reflects the total number of records in the log. The 25 most recent records for each log are displayed at the time stamped detail record. menu. Use ▲ ▼ to scroll and press to view Use AquaManager to capture all records from 5200A logs and store them to a PC database. Polling times should be determined by logging intervals.
Configuring the 5200A Configuring the 5200A Notes: Notes: -- If a timer is active (relay energized) at service hold, the relay will not reenergize after service hold expires regardless if timer time has not expired. There is only one “on” time for all timer systems. -- Entering Downloader mode places 5200A into Service Hold. -- AquaManager polling, autopoller (including mapping), and email alarming continue to function during a 5200A Service Hold.
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AquaManager AquaManager Installing AquaManager AquaManager provides data logging, graphing, autopolling, mapping, system configuration control, and displays near real-time sensor and aux input values* at the desktop PC. AquaManager is a valuable tool for remote and local access applications. An extensive online Help system is provided with AquaManager.
AquaManager AquaManager Windows Use the Explorer and Node Screens to access configuration forms. Certain configuration forms can be accessed in multiple ways. Access to configuration forms is described below. Explorer Window The Explorer Screen is displayed when AquaManager is launched. At the Explorer Screen, the network tree is displayed. The tree includes network, group, and node folder(s), along with node systems that are used for mapping. The tree is presented in hierarchical format.
AquaManager -------------- print graph and printer setup close node window copy graph to clipboard insert manual event graph management customize graph settings clear graph overlays view data, calibration, event, & configuration event logs restore Node Window size to include access to systems management and poll node buttons Systems Management access - viewing and uploading a configuration to a 5200A Graph Display options Manually poll node button Current data is displayed at the top of the graph during a
AquaManager AquaManager Note: -- Database Auto-Compaction must be enabled in order to access the Backup enable box. Autopoller Autopoller is designed to poll node(s) at an interval specified by the user. When the node(s) is polled, new log records and the configuration are saved to the AquaManager database. Autopoll must be running for the AquaManager email and mapping functions to operate. Launch Autopoll at the Explorer Window>Tools>Launch Autopoller.
For the AquaManager alarm email to function properly, it may be necessary to send a test email to each email address configured in the Email Alarm List in the Node Properties window. Test emails can be sent in the AquaManager Properties window under the Autopoller tab.
Maintenance Maintenance harm by excess cleaning so it is best to remove and clean the probe if any significant fouling is suspected. Maintenance It is important to remember that the quality of the data collected is dependent on three factors directly related to the probe: -- General maintenance at the physical deployment site of the probe assembly. -- A well-defined quality assurance program that is carried out on a regular basis to ensure that the sensors are performing properly.
Maintenance 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Remove the probe guard from the probe. Remove any debris from the sensors and then rinse carefully in a bucket of clean water, being very careful not to damage the sensors. 5562 probe assembly only: Using the small round brush provided with the sensor, repeatedly scrub the two open holes in the conductivity sensor. While the probe guard is removed, inspect the dissolved oxygen membrane for obvious holes or tears.
Maintenance -- For correct sensor operation, the gold cathode must always be bright. If it is tarnished (which can result from contact with certain gases) or plated with silver (which can result from extended use with a loose or wrinkled membrane), the gold surface must be restored. To restore the cathode, refer to Gold Cathode Cleaning on the next page. Silver Anode Cleaning After extended use, a thick layer of AgCl builds up on the silver anode reducing the sensitivity of the sensor.
Maintenance Note - If biological contamination of the reference junction is suspected or if good response is not restored by the above procedures, perform the following additional cleaning step: 1. 2. Soak the sensor for approximately 1 hour in a 1 to 1 dilution of commercially available chlorine bleach. Rinse the sensor with clean water and then soak for at least 1 hour in clean tap water with occasional stirring to remove residual bleach from the junction.
Maintenance 3. 4. Follow the individual sensor storage instructions listed in the following section. Maintenance Sensor Replacement All 5200A sensors are user replaceable. Refer to the instruction sheet provided with the replacement sensor for detailed instructions. Sensor Storage Charging DC batteries Temperature/Conductivity Sensor No special precautions are required.
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Unpacking and Inspection Appendix 1 - Unpacking and Inspection Inspect the outside of the shipping carton for damage. If damage is detected, contact the carrier immediately. Remove the instrument from the shipping container. Be careful not to discard any parts or supplies. Confirm that all items on the packing list are present. Inspect all assemblies and components for damage. Save the original packing carton. Carriers typically require proof of damage due to mishandling.
Troubleshooting Sensor Troubleshooting continued Relay (outputs) Troubleshooting continued Issue possible cause possible solution no sensor value on screen sensor not enabled See Sensor Setup - page 127. display setting configuration set for multiple Run Screens See Display Setting page107. improper placement of probe assembly, incorrect probe assembly connection, improper placement of 5200A, bad sensor, and/or bad membrane See Location Considerations Probe Assembly - page 33.
Troubleshooting Network Troubleshooting Troubleshooting Firmware Updater Troubleshooting Issue possible cause possible solution Issue possible cause possible solution no communication to networked unit(s) Are master/slave menus properly configured? See Networking - page 93. Device “timed out” error incorrect configuration in 5200A communication menu See Device Timed Out error - page 112. Is termination relay enabled in 1st & last 5200A on network? See Termination Relay page 95.
Menu Maps Appendix 3 - Menu Maps This Appendix contains the menu structure for the 5200A. The menu maps contain all submenus, factory defaults, and user selectable ranges of the 5200A firmware. Menu maps are presented in hierarchal format. All menus are accessed by pressing at the Run Screen. Menu maps are provided in the following order: 1. 2. 3. 4. Menu Maps menu is configured.
Menu Maps Menu Maps Run Screen → Menus → Calibration Run Screen → Menus → System Menu → Communication Calibration Conductivity (Enabled) Communication Ethernet (Not Available) DHCP (Enabled) IP Address (192.168.1.100) 0.0.0.0 to 255.255.255.255 User Cal Value 1‐200µS 1‐2000µS 1‐20mS 1‐200mS Subnet Mask (255.255.255.0) Gateway (192.168.168.1) 0.0.0.0 to 255.255.255.255 DO (Enabled) � SAT mg/l Port (10001) 1‐65535 DNS Address (192.168.1.1) User Cal Value 0.
Menu Maps Menu Maps Run Screen → Menus → System → Configure Aux Send Test Email Msg (Not Available) "Email test has been placed in the queue" Email Retry Delay (Not Available) (15) 1‐255 Configure AUX Aux 1 ‐ 2 (Disabled) (Name) Probe Name ( ) Input Type (4/20ma) 0‐v 0‐5v 4/20ma Suffix ( ) Time Units (Not Available) � Baud Rate (115200) � T Digital Sec Min Hours Min (0 ) ‐10000 to 10000 Default Baud Rate 9600 14400 19200 38400 57600 115200 Max (20 ) ‐10000 to 10000 Display Format
Menu Maps Run Screen → Menus → System → Display Settings Run Screen → Menus → System → Date/Time Date/Time Set Date Format (MM/DD/YY) Menu Maps Display Settings T DD/MM/YYYY Display Format (1x1) MM/DD/YYYY DD/MM/YY MM/DD/YY DD/YYYY/MM YYYY/DD/MM DD/YY/MM YY/DD/MM YY/MM/DD MM/YY/DD MM/YYYY/DD YYYY/MM/DD Set Date (1/1/2007) Year (2007) 2007 to 2099 Month (January) 1x2 2x2 2x3 Page Change Speed (10 Sec) 1‐65535 T January February March April May June July August September October November Decemb
Menu Maps Menu Maps Run Screen → Menus → System → Serial Number Run Screen → Menus → System → Name Devices/Sensors Serial Number (53‐1122330) Name Devices/ Sensors Serial Number (53‐1122330) Run Screen → Menus → System → Service Instrument Name ( ) Aux 1‐2 ( ) Conductivity ( ) DO ( ) ORP ( ) pH ( ) Name Relays Service Reset Clean Probes Clean Probes (Enabled) (90 Days Left) Duration (90 Days) 1‐365 T Relay 1 Reset "Are You Sure?" Relay 2 Relay 3 Relay 4 Reset To Factory Reset All "Are You
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup → Aux Run Screen → Menus → System → Service Hold Aux 1‐2 (Name) (Enabled) ( Digital) Service Hold (Disabled) Probe (Disabled) Service Hold (Enabled) Control/Alarm On ‐ digital only Service Hold Off (5 Min) 1 to 255 Alarm (Disabled) Hold Off (15 Sec) 1‐255 Time Units (Sec) Time Units (Min ) � T Sec Min Hours Control/Alarm Low ( ) (Suffix) ‐ analog only Sec Min Hours Control/Alarm High ( ) (Suffix) ‐ analog only Relay (Disable
Menu Maps Menu Maps Range High (520uS) 501 to 10000* Run Screen → Menus → Sensor Setup → Conductivity Conductivity (Enabled) Conductivity (Enabled) Relay (Disabled) Alarms (Disabled) Range High (Disabled) Alarm Low (460uS) 1 to 10000* Instrument (Local Machine) Relay (Relay 1) Relay (Disabled) Alarm Low (Disabled) Instrument (Local Machine) Relay (Relay 1) Range Low (480 uS) 461 to 10000* � Relay 1 Relay 2 � Relay 1 Relay 2 Relay 3 Relay 4 Alarm High (540uS) 521 to 10000* Relay (D
Menu Maps Menu Maps Range Low (5.00 mg/l) 4.00 ‐ 60 mg/l* Run Screen → Menus → Sensor Setup → DO DO (Name) (Enabled) DO (Enabled) Relay (Disabled) Alarms (Disabled) Range Low (Disabled) Membrane Type ( ) Instrument (Local Machine) Relay (Relay 1) �Teflon 2.0mil (Gray) PE 2.0mil (Blue) Display Format (mg/l) � �mg/l Sat mg/l and Sat mg/l and Temp Sat and Temp mg/l, Sat and Temp Salinity (0 ppt) 0‐50 ppt Set Point (8.00 mg/l) 5.0‐60.00 mg/l* Range High (8.50 mg/l) 8.0 to 60.
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup → pH Run Screen → Menus → Sensor Setup → ORP pH (Enabled) pH (Enabled) ORP(Enabled) ORP (Enabled) Alarms (Disabled) Alarms (Disabled) Alarm Low (8.10 pH) 0 to14.
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup → Temperature Relay (Disabled) Range High (Disabled) Temperature (Enabled) Temperature (Enabled) Instrument (Local Machine) Relay (Relay 1) Alarm High (8.50 pH) 8.50 to 14.
Menu Maps Menu Maps Set Point (25.0 c) ‐5.5 c to 44.0 c* Range High (26.0 c) ‐3.8 c to 44.0 c* Relay (Disabled) Run Screen → Menus → Timers → Timers 1‐4 Timer 1 ‐ 4 (Disabled) Timer 1 ‐ 4 (Disabled) Relay (Disabled) Alarm High (Disabled) Instrument (Local Machine) Relay (Relay 1) Alarm Low (Disabled) Instrument (Local Machine) Relay (Relay 1) Alarm High (26.5 c) ‐3.3 c to 44.
Menu Maps Menu Maps End Date (01/01/2007) Run Screen → Menus → Timers → FeedSmart Timer Year (2007) 2007‐2099 FeedSmart tm Timer 1 Feed Timer (Disabled) Month (January) FCR (Disabled) Biomass (0 oz) 1 to 100000 Feed % Biomass (0.00%) 0.01–99.90% Daily Weight (0 oz) 1 to 100000 FCR Factor (0.03%) 0.01 to 100.
Declaration of Conformity Declaration of Conformity Appendix 4 - Declaration of Conformity The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms to the requirements for the listed European Council Directive(s).
Parts & Accessories Appendix 5 Parts and Accessories Replacement Part Part Number and Description Parts & Accessories Replacement Part Part Number and Description 2 mil TE (gray) 605204 membrane kit contains: -6 cap membranes -Probe electrolyte -sanding disk -3 gaskets ORP Zobell Solution: p/n 061320, 125 mL.
Parts & Accessories Parts & Accessories Replacement Part Part Number and Description Replacement Part Part Number and Description Compression Plugs, Large 605230, 2 each included with instrument 606100 Compression Plugs, Large 605229, 2 each included with instrument 230 VAC power cord, European (AC version only) Compression Plugs, Small 605804, 1 each included with instrument 606101 Conduit fittings 065926UL - For optional conduit mount, industrial encapsulant required 230 VAC power cord, U
Warranty SMS Appendix 6 SMS Messaging Appendix 7 Warranty SMS (Short Message Service) or text messaging is a service for sending messages to a Cell phone or Pager (mobile device). Using the optional xPort Ethernet solution, you can redirect your alarm messages to your mobile device.
Contact Us Recycling Appendix 8 Contact Us Appendix 9 Recycling Ordering and Technical Support Recycling Please visit www.ysi.com for a list of YSI’s locations worldwide along with additional contact information. YSI, Inc. Corporate Headquarters: Telephone: Fax: Email: Mail: Web Site: 800 897 4151 (US) +1 937 767 7241 (Globally) Monday through Friday, 8:00 AM to 5:00 ET +1 937 767 9353 (orders) +1 937 767 1058 (technical support) environmental@ysi.
Index Index Index aux hold-off 134 aux relay 133 wiring 48 analog 51 digital 51 Symbols 30 second power up delay 67, 128 B A Backlight timer menu 84 Baud rate (RS232) 96 Biomass (feed timer) 153 Bulkhead fittings 37 rubber grommets 37 Buzzer menu 85 Accessories 220 Adjust contrast menu 84 Alarms alarm value 129 general alarm 113 AquaManager 165 and data logging 102, 105, 172 and sensor setup menu 146 and system menu 125 and timer menu 157 autopoller 172 alarm emails 173 database management 171 gett
Index Index network 93 RS232 baud rate 96 send test email 96 Conductivity temperature compensation 138 timed and normal control 137 Conductivity calibration 75 Configuration chapter 63 Configuration log 102 contactor wiring.
Index feed % biomass 153 feed mode continuous 150 timed 151 sensors 154 DO/pH/temperature low & high & % change 155 Firmware Updater 109 could not find unit error 112 device timed out error 112 unit is up to date message 112 Force serial port 97 Front panel keys 65 open 39 run screen 66 softkeys 65 G Gateway (ethernet menu) 90 General alarm menu 113 hold off 114 relay 114 Grounding tanks 41 Index panel 29 rail 28 surface 28 weather shield 32 qualified installer 12, 21 sensors locate and install probe asse
Index Index service hold 124 version 125 Timers menu 147 Feed Smart timer 149 Timers 1-4 (10 event each) 148 Min/max values 100 Mounting 5200A.
Index calibration 72 connect probe assembly 60 locate and install probe assembly 5561 probe assembly 35 5562 probe assembly 36 name probe (sensor) systems 115 probe (sensor) setup. See Sensor setup menu R Rail mount 5200A 28 Recycling 227 Relays relay test 123 wiring 46 Reset to factory reset all 121 reset clean probe timer 120 reset sensors 122 reset system(s) 122 reset timers 123 rubber grommets. See Bulkhead fittings Run Screen 66 S Safety cautions 23 warnings 21 Salinity 127, 145 Sensor log.
Index Index T V Table of Contents 3–6 Technical Support 226 Temperature and conductivity values 138 and DO values 139 sensor setup menu 144 range high timed control 144 termination relay and networks 95 and non-networked 5200As 98 timed control mode.
Item # 605876 Rev A Drawing # A60587 October 2010 ©2010 YSI Incorporated
