YSI Incorporated 5200A Monitor and Control Instrument User Manual
Table of Contents Document information Table of Contents 1 Introduction............................................................. 9 2 Safety........................................................................ 19 3 Installation & Wiring............................................... 25 Introduction ......................................................................................10 Product Description..............................................................................
Table of Contents Table of Contents Wire DC Power and backup power...........................................44 Directions to Wire DC Power/DC Backup Power................45 Step 5 Wire Relay Outputs.............................................................46 Directions to wire Relay Outputs..............................................47 Wiring a Contactor....................................................................48 Wire aux digital input device.................................................
Table of Contents Conductivity...............................................................................145 Timed and Normal Control..................................................145 Temperature Compensation................................................146 Directions to Configure Conductivity Sensor.......................146 DO.............................................................................................147 Salinity & Temperature Compensation for DO Readings....
Table of Contents Appendix 5 Parts and Accessories.......................................................234 Appendix 6 SMS Messaging.................................................................238 Appendix 7 Warranty............................................................................239 Appendix 8 Contact Us.........................................................................240 Ordering and Technical Support.....................................................240 Service Information.......
Introduction Introduction Thank you for purchasing the YSI 5200A. The YSI 5200A is a fully programmable aquatic control monitor with alarming capability. The 5200A monitors, controls, and alarms DO (dissolved oxygen), conductivity, ORP, pH, and two Aux (auxiliary) inputs. In addition, the 5200A has four (4) 10 event timers and one (1) feed timer system. Peripheral devices connected to the 5200A respond to user-defined configuration to ensure that stable water conditions are maintained.
Introduction Introduction This icon is used throughout the manual to indicate helpful information for AquaManager users. Chapter 6 “Maintenance” starting on page 182p rovides information on maintaining the 5200A system including the monitor and sensor service. “Notes” at the end of each manual section provide additional information to help clarify certain 5200A operations and features.
Introduction Introduction Input System Specifications Aux Systems There are 2 Aux input systems that allow digital or analog (01.0VDC, 0-5.0VDC, or 4-20mA) configuration. Aux System Type Digital Analog Range dry contact open/ close 0 -1.0 VDC, 0-5.0 VDC, or 4-20mA Accuracy n/a 0-1.0VDC: ± 3% ± 10 mV 0-5.0VDC: ± 3% ±15 mV 4-20 mA: ± 3% ±100μA Resolution n/a user selectable (0), (0 .0), or (0.
Introduction Accuracy ± 2% or ± 0.1 ppt Resolution 0.1 ppt Introduction Firmware *Conductivity auto ranges based on the measured value.
2 Safety This page left intentionally blank. -IMPORTANT safety information. Read this chapter before installing 5200A components and peripheral devices.
Safety THIS IS IMPORTANT Safety -- Take time to be safe when working on electrical circuits and equipment. It could save your life. Avoid unsafe acts and conditions. Do not operate or install the 5200A before reading this chapter. Installing the 5200A involves wiring high voltage equipment. Follow all provided safety information. Installation must be performed by someone who understands the dangers of, and is qualified to, wire electrical devices.
Safety Safety WARNING: A switch or circuit breaker shall be included in the building where the 5200A is installed. The disconnecting device should be in close proximity to the equipment and within easy reach of the operator. The disconnecting device shall be marked for the equipment. AVERTISSEMENT : ne surchargez pas les relais. Vérifiez que la surtension de démarrage ne dépasse pas la capacité de charge nominale du relais.
Safety CAUTION: Surge protectors are strongly recommended to protect from secondary surges and lightning. Surge suppression devices should be located on the AC line supplying power to the 5200A and any signal lines connecting the 5200A. See Lightning and Surge Protection - page 62. CAUTION: It is essential that all low voltage wiring, including sensor wiring be run in a separate cable or conduit from high voltage wiring.
Installation and Wiring Hardware Installation Installation and Wiring Tools and supplies needed for hardware installation: Correctly install 5200A system components and peripheral devices to ensure accurate data collection and reliable operation. First, determine what monitor, control, and alarm functions the 5200A system will perform. Because system components are wired to the 5200A instrument, it is important to determine where and how components will be installed and configured.
Installation and Wiring Mount the 5200A Installation and Wiring 1. Select surface, rail, or panel mount option. Install the weather shield for outdoor installations. Surface Mount 2. 3. 4. Mount 5200A to any flat surface using mounting brackets. Mounting brackets and screws are included with the 5200A. 5. 1. 6. 2. 3. 4. Fasten the mounting brackets to the back of the 5200A with the mounting screws - figure 3.2. Tighten the screws, securing the brackets to the back of the 5200A enclosure.
Installation and Wiring 1. See Open Front Panel to Access I/O Board - page 38 to remove front panel from 5200A enclosure. Installation and Wiring 3. Remove and retain the four screws that secure the display board into front panel enclosure - figure 3.6. (The display board is mounted on panel that is attached to 5200A front panel. The I/O Board wiring diagram is located on the display board panel.) figure 3.6 4.
Installation and Wiring 8. 9. Place standoffs between 5200A mounting brackets and panel surface figure 3.8. Secure 5200A to panel with frame using washers and bolts provided. Installation and Wiring 2. 3. Figure 3.8 Figure 3.9 10. Reattach lanyard by placing lanyard at proper location of display board panel. Make sure lanyard is fully seated on display panel boss to ensure proper clearance when front panel is closed - figure 3.7. 11.
Installation and Wiring to these measurements. Therefore, it is essential to have accurate measurements at the sensors’ location. Locate the sensors of the probe assembly according to the following specifications. Installation and Wiring Note: -- All YSI sensors, except the temperature sensor on the 5561 cable, are field replaceable. Individual sensors can be ordered and replaced by the user without returning the probe/cable assembly to the factory.
Installation and Wiring Installation and Wiring YSI 5562 Probe Assembly The YSI 5562 probe assembly includes DO, temperature, conductivity, pH, and ORP sensors. 5200A sensor systems are user selectable. The DO sensor is shipped uninstalled and with a dry membrane. Install the DO sensor onto the probe assembly. Instructions are provided with the probe assembly. A new membrane with fresh electrolyte must be installed on the DO sensor prior to use.
Installation and Wiring Installation and Wiring diameter. Some pre-drilled rubber grommets are supplied with the 5200A. Figure 3.13 Accessing the I/O Board The I/O board is accessible when the 5200A front panel is removed. The letters on the metal plate, which is attached to the lower board assembly, identify ground wire termination locations and pluggable terminal strip locations on the I/O board.
Installation and Wiring Installation and Wiring Close Front Panel 1. 2. 3. 4. 5. 6. Verify all installed components and peripheral equipment have secure connections and that there are no bare wires that could cause a short inside the enclosure. Tighten bulkhead fittings after connecting all 5200A wiring. (Hand tighten fittings around rubber grommet. Tighten bulkhead fittings into 5200A enclosure with wrench being careful to not overtighten.
Installation and Wiring Installation and Wiring 1. 2. 3. 4. 5. 6. Perform steps 1 - 2 of 5200A installation. Open front panel - page 39. Remove screw from location E. Feed ground wire through drilled hole in rubber grommet and to location E on metal plate covering I/O Board. Ground wire gauge must conform to all locally applicable electrical codes. Install a ring (eyelet) or spade (fork) terminal onto the ground bare wire before terminating ground wire to E, F or G.
Do not connect or disconnect IDC ribbon cable when 5200A is powered. Serious damage can occur. Installation and Wiring Installation and Wiring -- Power supply voltage above 16.5 VDC may permanently damage the 5200A. -- When back up voltage falls below 9.0 volts, the 5200A ceases to operate properly. -- Some switching DC power supplies not supplied by YSI may result in noisy readings. Directions to Wire DC Power/DC Backup Power WARNING: Disconnect external power to the unit before wiring.
Do not connect or disconnect IDC ribbon cable when 5200A is powered. Serious damage can occur. Installation and Wiring Installation and Wiring tification of relay number and pin position.) Relays 1-4 are terminated at location C on I/O board - figure 3.19. CAUTION: Do not overload relay(s). Check manufacturer specifications for inductive current/amp at power up. Use a contactor if necessary - figure 3.20. Directions to wire Relay Outputs WARNING: Disconnect external power to the unit before wiring.
Do not connect or disconnect IDC ribbon cable when 5200A is powered. Serious damage can occur. Installation and Wiring Installation and Wiring YSI 5200A contactor wiring wire contactor power to “C” pin wire second wire to “NC”/”NO” as required for application Contactor Switched Power X Figure 3.19 Power for Contactor 5. 6. 7. Complete other wiring to 5200A. Close front panel -page 40. Test relays. Wiring a Contactor Contacts Power for Blower Figure 3.20 Test relay Outputs Apply power to 5200A.
Notes: Installation and Wiring Do not connect or disconnect IDC ribbon cable when 5200A is powered. Serious damage can occur. Installation and Wiring -- All aux inputs have input protection, the maximum input voltage should not exceed 6 VDC. -- Analog systems will not monitor and/or alarm properly if the device that is installed and configured operates outside the configured analog range. -- For proper digital input operation, use low impedance switches and wiring.
Installation and Wiring Installation and Wiring Step 7 Wire Network Wire Aux Digital Input 1. Install aux digital device according to manufacturer’s instructions. 2. Connect switch wires to Aux Input 1 or 2. Connect one wire at (G) at K. Connect second wire to (1) or (2) at K. Auxiliary Input Connector Multiple 5200A, 5400 and 5500D-1, 5500D-2, 5500D-4 instruments can be networked using the RS485 network ports. A node network consists of one master and up to 31 slaves.
Installation and Wiring Installation and Wiring Note: Network wire stub A stub is created when the last wired network terminal strip is not connected to a network slave. CAUTION: Run high and low voltage wires/cables through separate bulkhead and conduit. this is a stub slave slave slave slave master slave slave slave slave (wired terminal strip is not physically connected to last physical slave on network) Do not connect or disconnect IDC ribbon cable when 5200A is powered.
Installation and Wiring Wire all slaves as follows: Wire Color Terminal solid blue T (-) white with blue stripe T (+) solid orange R (-) white with orange stripe R (+) green Communications Common (C) Installation and Wiring Testing network configurations Follow wiring instructions below to avoid testing network wiring with stubs. Use below network wiring testing method when master is first physical device on network.
Installation and Wiring Notes: -- Firmware can only be uploaded to an instrument using a local RS232 connection. See Update 5200A Firmware - page 112. -- On a network, install and configure RS232 or the serial to ethernet device hardware on the master node only.
Installation and Wiring Do not connect or disconnect IDC ribbon cable when 5200A is powered. Serious damage can occur. Installation and Wiring Ethernet (TCP/IP) Module Communication The optional serial to ethernet device must be installed on the 5200A control board when using TCP/IP for communication. Complete installation instructions are provided with the optional serial to ethernet device. Notes: -- See Menus → System → Communications → Ethernet beginning on page 90 for configuration information.
Installation and Wiring Installation and Wiring • • • • • Signal line suppressors should be installed at each end of an analog loop. Relay outputs should be protected at the receiver end. Signal line suppressors should consist of a three-element gas tube followed by metal oxide varistors and suppressor diodes. The protective elements should be matched such that high-energy surge voltages trigger the gas surge arrester, while low energy or surge voltages affect the MOV’s and suppressor diodes.
Installation and Wiring AVERTISSEMENT : le modèle 5200A utilise des appareils transistorisés sensibles pouvant être endommagés par des décharges d’électricité statique. Les installateurs doivent observer les procédures de protection acceptées contre les décharges électrostatiques lors du câblage à la carte d’E/S du modèle 5200 ou à tout autre composant interne afin d’éviter tout risque de dommage.
Configuring the 5200A Configuring the 5200A 5200A Configuration and Monitoring This chapter provides information on the 5200A’s front panel, navigating menus, and menu functions. The front panel - figure 4.1, is the front component of the 5200A enclosure. The front panel contains the 5200A display and seven keys. Use the keys to navigate menus and instrument system information. This icon indicates helpful information for AquaManager users and is used throughout this chapter.
Configuring the 5200A Softkey label Function Exit menu and return to Run Screen saving any menu configuration changes. Exit menu (to previous menu) without saving configuration changes. Back to previous menu. Changes to configurations are saved at return to Run Screen. Prompt to take next action, i.e. enter a value at calibration menus. Configuring the 5200A -- Always manually poll the 5200A after uploading configuration changes and verify the uploaded information is retained.
Configuring the 5200A Run Screen Icons Icons identify control, alarm, timer, power, service, and communication information. Icons along the top of the Run Screen indicate 5200A systemwide conditions - table 4.2. Icons displayed within a sensor window indicate condition(s) specific to that system - table 4.3. Notes: -- Control icons display when control relay(s) is active.
Configuring the 5200A Maps” - beginning on page 201. For example, figure 4.3 illustrates the menu path to configure data logging interval. Menu Hierarchy Configuring the 5200A Submenu Types The 5200A includes numeric, alpha/numeric, and pull-down submenus - figure 4.4. See Front Panel Keys - page 67 to navigate, enter, configure, and view submenus.
Configuring the 5200A Configuring the 5200A Main Menu Press at the Run Screen to enter the Main Menu. All system configuration is done through this menu. The four Main Menu submenus are Calibration, System, Sensor Setup, and Timers. the calibration menu is entered. If the pH system remains in low range control after the calibration is saved and the 30 second hold off period has passed, then the pH low range relay will begin a new five minute dose cycle.
Configuring the 5200A Configuring the 5200A Calibration Log Calibration data is stored in the 5200A calibration log. A calibration data record includes the type of sensor calibrated, the date and time of the calibration and the calibration method. Press - page 168. at the Run Screen to view the calibration log Notes: -- Use AquaManager to view and save calibration data on a PC.
Configuring the 5200A Configuring the 5200A be entered as mS, not µS. 1,000 µS = 1 mS. For example, if the solution is 10,000 µS at 25°C and the 5200A has selected 0-20 mS for the calibration range, enter 10 mS as the calibration solution value. to confirm the entered value OR press to abort the 11. Press calibration and return to calibration menu without saving any changes. 9.
Configuring the 5200A 6. Follow these instructions to create a 100% water-saturated air environment for DO sensor calibration: For the 5562 probe assembly - page 76: • Place approximately 3 mm (~ 1/8”) of water in the bottom of the calibration/storage cup. • Next, engage only 1 or 2 threads of the calibration/storage cup to ensure the DO sensor is vented to the atmosphere. Note: Make sure that the DO sensor is not immersed in water and that there are no water droplets on the membrane.
Configuring the 5200A Configuring the 5200A ORP solution value varies with temperature. Note the current temperature reading of the solution and enter the solution value that corresponds to that temperature. The calibration solution should include a temperature chart that contains solution values based on the temperature. Only whole numbers can be entered. 11. Press to save the calibration and return to the Run Screen. 12.
Configuring the 5200A Configuring the 5200A System Menu Menus → System The System Menu contains 17 submenus. Use System submenus to configure nonat sensor and non-timer systems. System submenus are shown below. Press the Run Screen to enter the Main Menu. Use ▲ ▼ to scroll and highlight a System submenu. Press 8 to select and enter a highlighted menu. Configuration changes are saved when 9.
Configuring the 5200A Adjust Contrast Configuring the 5200A 1. Enter BackLight Timer menu Menus → System →BackLight Timer Menus → System → Adjust Contrast Use the Adjust Contrast menu to lighten or darken the display contrast. 2. 3. 4. 5. Use ▲ and ▼ to scroll and highlight submenus. Press to select the submenu you wish to change. Enable and configure submenus. After making desired changes, press return to Run Screen. to save configuration and Buzzer Menus → System → Buzzer 1.
Configuring the 5200A Configuring the 5200A Communication Menus → System → Communication Select the communication method for AquaManager and/or 5200A email alarming. Only 1 communication method can be used at a time. Hardware changes are required when the communication method is changed. See Wire Communication Equipment - starting on page 58. Configure remote ethernet communication, network settings, and RS232 settings in the Communications menu.
Configuring the 5200A 5200A slave alarms will be sent. Therefore, It is critical that all alarm emails are addressed locally by the user. Below is an example of a 5200A DO Alarm Low email sent from AquaManager. All of the information is in the body of the email and not the subject line. YSI5200A Alarm slave 2 (node name in Aquamanager tree) 53-2345567 DO Low Alarm: 68 Notes on AquaManager Alarm Emails: -- AquaManager emails are retransmitted based on the Email Retry Delay Configuration see page 99.
Configuring the 5200A Configuring the 5200A Notes: -- When DHCP is enabled, the 5200A IP address is not updated at the IP address menu. -- When DHCP is enabled, the serial to ethernet device acquires SMTP and DNS addresses during initialization. -- AquaManager requires a static IP address; therefore, DHCP must be disabled when using AquaManager. Consult the network administrator to obtain a static IP address. -- Power cycle the 5200A whenever DHCP is enabled.
Configuring the 5200A Email Addresses Menus → System → Communications → Ethernet → Email Address → Email Address → Email Address → CC/Email Address Up to four email addresses can be configured for 5200A emails. At a minimum, the first email address and the CC/email address must be configured. If the CC/ email address is not configured, 5200A alarm emails will not contain any alarm information. The email ‘from’ address will be the email address entered in the first Email Address menu.
Configuring the 5200A Configuring the 5200A 9. Press to save configuration and return to Run Screen. 10. Each slave must be tested one by one. Insert network termination strip and apply power to the master and the last physical device on the network. If the master is not the first or last physical device on the network, apply power and insert network terminal strip on the master and on the first and last physical devices on the network.
Configuring the 5200A Configuring the 5200A Email Retry Delay Menus → System → Communications → Email Retry Delay Configure the Email Retry Delay for the time interval that emails should be retransmitted after the initial alarm email is sent. The initial alarm email is sent immediately after the general alarm hold off time or after the aux hold off time. Emails will be retransmitted until one of the bottom front panel softkeys is pressed, regardless if the alarm condition still exists.
Configuring the 5200A Configuring the 5200A Force Serial Port Menus → System → Communications → Force Serial Port Enable the Force Serial Port when the 5200A is communicating via RS232 (direct) to a PC and when the 5200A has a serial to ethernet device. Probe Name Menus → System → Configure Aux →Aux 1-2→Probe Name Use the alpha/numeric keypad to name aux inputs. Configured name(s) appear throughout menus and at Run Screen - figure 4.6, page 105. 1. Wire RS232 connection - page 59 2.
Configuring the 5200A Notes: -- Suffix, Min, Max, Input Scale Min, Input Scale Max and Display Format are not available for digital inputs. -- In the 5200A sensor log, aux digital “closed” is logged as Aux 0.00. Aux digital “open” is logged as Aux 1.00. 1. Wire aux digital devices - page 49. 2. Enter Aux menu Menus → System → Configure Aux →Aux 1-2 3. 4. 5. Menus → System → Configure Aux →Aux 1-2→Suffix Enter the Suffix (up to 4 characters) to describe the input type or units.
Configuring the 5200A Input Scale Min and Max values Menus → System → Configure Aux →Aux 1-2 Configuring the 5200A →Input Scale Min →Input Scale Max Input scaling allows a way to view data withn a specific input range of the input type (0-1v, 0-5v, 420/ma) in greater resolution. In the below example 0-1v is the input type and display format = 0. The configured Min value is 0, and the configured Max value is 1000. The input scale Min is .25 and the input scale Max is .75.
Configuring the 5200A Configuring the 5200A -- Sensor logs record the default system name and not the user configured system name. -- Changes to the data logging interval take effect after the expiration of the interval being changed. Example - if the interval is changed from one hour to one minute, one minute logging will begin after the expiration of the current one hour interval. Power cycle the 5200A to make a change to the data logging interval occur immediately.
Configuring the 5200A Configuring the 5200A 3. Press to select. 4. Press 5. Press to turn off or on. to save configuration and return to Run Screen. to view the 25 most recent event logs. Press to view active (“on”) non timer events. See Control Menu - page 166 Press for additional information. Notes: -- The General Alarm does not create an event log whether a general alarm relay is enabled or not. -- Events are not recorded when relays de-energize due to systemwide events.
Configuring the 5200A Configuring the 5200A daylight savings time. The 5200A sensor log contains four 15 minute interval records from 5:00 am to 6:00 am from prior to time change. Sensor data logs are not overwritten with new values for the repeat of 5:00 am to 6:00 am 15 minute intervals unless the instrument is power cycled. -- Menu configurations are saved to the system by pressing to return to the Run Screen and not when the change is made in the menu.
Configuring the 5200A Configuring the 5200A Firmware Updater Directions 1. 2. 1. Enter Display Settings menu Menus → System → Display Settings →Display Format 2. Use ▲ and ▼ to scroll and highlight submenus. 3. Press to select. 4. Press Notes: to save configuration and return to Run Screen. 3. 4. Wire RS232 connection. See RS232 Communication - page 59. (Disregard if already using RS232 connection.) Note: Connect RS232 directly into slaves in order to upload firmware to slaves.
Configuring the 5200A Configuring the 5200A Note: 6. 7. AquaManager Program Folder includes the latest version of instrument firmware. The lastest firmware is stored as an .mdb file in the PC Program Files>AquaManager>Firmware. At AquaManager, Firmware Updater>File>Load Firmware Database. Locate and load this file into the Firmware Updater. Left click -- If after manually placing the 5200A into downloader and the Flash Programmer utility still does not upload firmware see Force Downloader - page 116.
Configuring the 5200A upload display board firmware and approximately one minute to upload control board firmware. -- Autopoll must be shut down when firmware is uploaded to 5200A. Firmware Updater Messages Configuring the 5200A 1. 2. 3. The Firmware Updater program may respond with one of the following messages to indicate that the upload did not occur. “Unit is Up-To-Date” indicates that the 5200A has most recent firmware and the upload is unnecessary.
Configuring the 5200A Sensor alarm values set the acceptable control range. When a sensor reports a value ≤ low alarm value or ≥ high alarm value, the alarm system becomes active after the alarm hold off period. See Sensor Setup Controls and Alarms - page 132 for additional information. If an alarm system is active and alarm relay is enabled, the alarm relay energizes. See Aux Setup - page 142 for important aux control and alarm system information.
Configuring the 5200A Configuring the 5200A entering the correct password at the Run Screen. The password can contain up to 12 characters. 1. Enter Name Devices/Sensors menu Menus → System → Name Devices/Sensors 2. Use ▲ and ▼ to scroll and highlight submenus. 3. Press to select. 4. Use keypad 5. Press Notes: to configure name. to save configuration and return to Run Screen. 1. Enter Password menu Menus → System → Password 2. 3. 4. 5.
Configuring the 5200A Disabling the Power Fail System will disable AC power events and disable the General Alarm in the event of low battery for DC power. Disable Power Fail AC Monitor when powering 5200A by DC power source. Enable Low Battery Monitor to trigger the General Alarm in the event DC voltage is ≤ to low battery trigger. The Low Battery Alarm Hold Off time is five (5) seconds and cannot be user configured.
Configuring the 5200A Configuring the 5200A Notes: Reset Clean Probe timer at the menu or the Reset Clean Probes menu. -- “Reset All” and “Reset All Systems” resets time format to 12 hour and date format to MMDDYYYY. -- It is strongly recommended that user configuration be maintained in a log by the user. -- Instrument, aux, sensor, and suffix names are not reset at any reset to factory menus. Relay names are reset at “reset relays” and “reset all” menus.
Configuring the 5200A Configuring the 5200A Reset Timers Menus → System → Service→ Reset To Factory→ Reset Timers A specific timer, feed timer, or all timers listed in the Reset Timers menu can be reset to factory defaults. 1. 2. 3. 4. Use ▲ and ▼ to scroll and highlight submenus. Press to select. When prompted, “Are you sure?”, select one of the following to confirm, Press to save configuration and return to Run Screen.
Configuring the 5200A Configuring the 5200A 1. 2. 3. 4. Use ▲ and ▼ to scroll and highlight submenus. Press to select. Enable and configure submenus. Press Note: 1. Press to toggle relay on. 2. Press to toggle relay off. 3. Press Note: to save configuration and return to Run Screen. -- Place the 5200A in service hold as instructed in step 3 of calibration checks in Maintenance, page183 Version to save configuration and return to Run Screen.
Configuring the 5200A AquaManager and the System Menu AquaManager users can configure most 5200A system menus from a PC. After polling the 5200A, use “Systems Management” from the node window to view and upload 5200A configurations. System menus are configured at the Setup and Input tabs. Configuring the 5200A Notes: -- Always manually poll the 5200A after uploading configuration changes and verify the uploaded information is retained.
Configuring the 5200A Configuring the 5200A Notes: -- For normal operation, the 5200A must be at the Run Screen. Alarm functionality (alarm emails, activation of assigned alarm relays, alarm icons, and buzzer) is suspended when 5200A is not at the Run Screen. -- Sensor system must be enabled in order to display values at Run Screen. Control and/or alarm relays will not energize regardless of value if the sensor system is disabled.
Configuring the 5200A Configuring the 5200A Set Point Control Temperature have 1 Control Range DO has 2 Control Ranges Set point control menu options are shown below for an aux analog system. DO Range #2 Range #1 Acceptable Operating Range Low Alarm ON Lower Parameter Values Low Alarm Setpoint Low Low High High Optimal Range #2 Range #1 Setpoint Range #1 Range #2 Value ON ON ON ON 3.
Configuring the 5200A Configuring the 5200A alarm icons, hear audible alarm and/or receive alarm notifications sent via email or cell phone (SMS) - page 95. Configure high and low alarm values to set alarm thresholds. Alarm system(s) becomes active when value is ≤ low alarm value or ≥ high alarm value. Enabled alarm relays energize if alarm condition exists for the general alarm hold off time. Alarm relays are energized until one of the four softkeys is pressed regardless of sensor value.
Configuring the 5200A Configuring the 5200A PID (Proportional, Integral, and Derivative)/ PWM (Pulse, Width, Modulation) Control -- DO system(s) PID/PWM set point can be configured using either mg/L or %Sat set point. PID/PWM control menu options are shown below for an aux analog system. PID/PDW Tuning Each and every water system responds very differently to peripheral control devices due to many factors.
Configuring the 5200A AquaManager includes a PID Tuning tool which allows simulation of various control action values and functions. The PID tuning tool should be helpful in mimicking your system through simulation. The AquaManager PID Tuning tool is explained in detail in the AquaManager Help System. PID/PWM Interval control action Range 1.00 to 999 (seconds) Configure the interval control action to be the length of time a complete PID/PDW control cycle takes.
Configuring the 5200A Configuring the 5200A Reconfiguration of the following does not place the system in 30 second hold off: -- DO systems - display format, membrane type, manual ppt input and elevation. -- Temperature system - display format, chiller on time, chiller on time units, chiller hold off time and chiller hold off time units. Notes: -- Configuration changes place only the system that has been reconfigured on 30 second hold.
Configuring the 5200A Configuring the 5200A -- Do not enable aux digital alarms when the sensor is in the control/alarm condition. Enabling aux digital alarms when sensor is in control/alarm condition can result in aux system not properly processing existing alarm condition. -- One relay can be assigned to multiple 5200A systems. It is essential that the relay configuration be verified in order to avoid conflict of operation of wired relay devices.
Configuring the 5200A In the timed mode, an energized control relay is energized for the configured dose time, regardless if the sensor value has returned to the set point value. After the dose time expires, the control relay de-energizes for the configured dwell time. After the dwell time expires, if the value is still in control range, the control relay will reenergize. A dwell time must be configured in the timed mode or the control relay will never de-energize regardless of sensor value.
Configuring the 5200A -- 5561 probe/cable users should ALWAYS disable the conductivity system since there is no conductivity sensor in use to accurately compute a salinity value. -- Changes to salinity affect the DO mg/L value. -- Changes to salinity do not affect the DO %Sat value. -- The DO system uses the temperature sensor value regardless if temperature is enabled. It is important to verify that the temperature sensor is measuring accurately. Configuring the 5200A 4. 5. 6. Press to select.
Configuring the 5200A Notes: pH -- To configure a negative set point, control, and alarm values enter “-” after, not before, the numeric digit(s). -- See 30 Second Sensor Hold Off - page 141. -- Only whole numbers can configured for ORP set point, control and alarm values. Menus →Sensor Setup→pH Read Sensor Setup Control and Alarms - page 132 before configuring pH system. et Point Timed and Normal Control ontrol Mode only pH high and low control can operate in two different modes, normal or timed.
Configuring the 5200A Configuring the 5200A In temperature high control timed mode, the control relay is energized for the chiller on time, regardless if the sensor value has returned to the set point value. Chiller off time is user selectable. To avoid chiller compressor damage, configure the chiller hold off time to a value of eight (8) minutes or more. After chiller on time expires, the control relay de-energizes for the configured chiller off time.
Configuring the 5200A Configuring the 5200A Directions to Enable Salinity System 1. Connect probe assembly - page 61. 2. Enter Salinity Sensor Setup menu Menus →Sensor Setup→Salinity 3. Select or to turn off or on. AquaManager and the Sensor Setup Menu All Sensor Setup menus can be configured using AquaManager. After polling the 5200A node, use “Systems Management” to view and upload 5200A configuration.
Configuring the 5200A -- -- -- --- am). The timer relay de-energizes at 12:24 pm and not at 12:00 pm which would have been the original off time if the unit had not been placed in downloader. If power fails when a timer is energized and the power is restored when the timer system is still active, the timer relay will energize for the timer duration and not for the remaining original timer cycle. Example - timer one is configured to start at 10:40 for one hour. The power fails at 11:30.
Configuring the 5200A The following definitions are used in regard to the Feed Smarttm Timer system: -- feed cycle - amount of time that all feeds occur in: -- continuous - feedings occur 24 hours/day -- timed - length of time between start and end time -- feed duration - length of time feeder relay is energized; -- feed interval - length of time between feedings.
Configuring the 5200A Notes: -- If a timed feed cycle includes feed times that cross midnight, the feed cycle ends prior to 11:59 pm (23:59) of the enabled day when crossing midnight to a disabled day. Feeding(s) will resume on next enabled day. Example - if Tues through Sat are enabled days and the start time is configured for 10:00 pm (23:00) and the end time is configured for 01:00. On a Saturday, the feed cycle would start at 10:00 pm (23:00).
Configuring the 5200A Configuring the 5200A DO Low/pH Low/Temp Low Enter the lower limit of the sensor range where no feed reduction will take place. DO High/pH High/Temp High Enter the high limit of the sensor range where no feed reduction will take place.
Configuring the 5200A Configuring the 5200A AquaManager and the Timer Menu Most Timer menus can be configured using AquaManager. After polling the 5200A node, use “Systems Management” to view and upload 5200A configurations. Select the Timers/Feeder tabs to view and change configuration. 6. 7. 8. Press for feed timer relay to energize for configured run test time. Countdown of relay “on” time is displayed. When run time expires, the relay de-energizes.
Configuring the 5200A Notes: -- Always manually poll the 5200A after uploading configuration changes and verify that the uploaded information is retained. When configuration changes are uploaded using AquaManager at the same time configuration changes are being made by a user in the menus at the 5200A, AquaManager uploads may not be saved depending on the timing of keystrokes at the 5200A. -- The Run Screen must be displayed during normal operation.
Configuring the 5200A Configuring the 5200A A Reset Clean Probe message will appear at the Msg’s Menu if the clean probe timer expires. Selecting “Yes” at “Are you sure?” resets the clean probe timer to the user configured number of days. Notes: Note: -- User configured sensor and relay names do not appear in log menus. Calibration Logs Calibration logs store sensor calibration data. Calibration logs are date and time stamped and contain sensor and calibration information for completed calibrations.
Configuring the 5200A condition. Timer systems are not reset. To reset timer systems, turn power off and then on at the 5200A. Press to exit Service Hold. The Run Screen displays a clock count down of the Service Hold remaining time. Notes: 5 AquaManager -- If a timer is active (relay energized) at service hold, the relay will not reenergize after service hold expires regardless if timer time has not expired. There is only one “on” time for all timer systems.
AquaManager AquaManager Installing AquaManager AquaManager provides data logging, graphing, autopolling, mapping, system configuration control, and displays near real-time sensor and aux input values* at the desktop PC. AquaManager is a valuable tool for remote and local access applications. An extensive online Help system is provided with AquaManager.
AquaManager AquaManager Windows Use the Explorer and Node Screens to access configuration forms. Certain configuration forms can be accessed in multiple ways. Access to configuration forms is described below. Explorer Window The Explorer Screen is displayed when AquaManager is launched. At the Explorer Screen, the network tree is displayed. The tree includes network, group, and node folder(s), along with node systems that are used for mapping. The tree is presented in hierarchical format.
AquaManager -------------- print graph and printer setup close node window copy graph to clipboard insert manual event graph management customize graph settings clear graph overlays view data, calibration, event, & configuration event logs restore Node Window size to include access to systems management and poll node buttons Systems Management access - viewing and uploading a configuration to a 5200A Graph Display options Manually poll node button Current data is displayed at the top of the graph during a
AquaManager AquaManager Note: -- Database Auto-Compaction must be enabled in order to access the Backup enable box. Autopoller Autopoller is designed to poll node(s) at an interval specified by the user. When the node(s) is polled, new log records and the configuration are saved to the AquaManager database. Autopoll must be running for the AquaManager email and mapping functions to operate. Launch Autopoll at the Explorer Window>Tools>Launch Autopoller.
AquaManager For the AquaManager alarm email to function properly, it may be necessary to send a test email to each email address configured in the Email Alarm List in the Node Properties window. Test emails can be sent in the AquaManager Properties window under the Autopoller tab.
Maintenance Maintenance Certain routine maintenance must be performed to keep the instrument operating properly. Maintenance includes servicing sensors and output devices. The quality of input data is dependent on three factors: -- General maintenance at the physical deployment site of the probe assembly. -- A well-defined quality assurance program that is carried out on a regular basis to ensure that the sensors are performing properly.
Maintenance CAUTION: The pH sensor should never be exposed to subfreezing air temperatures for more than a few minutes. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. Remove the probe guard from the probe. Remove any debris from the sensors and then rinse carefully in a bucket of clean water, being very careful not to damage the sensors. 5562 probe assembly only: Using the small round brush provided with the sensor, repeatedly scrub the two open holes in the conductivity sensor. See figure 4.
Maintenance ----- loose, wrinkled, damaged, or fouled membranes, or from large (more than 1/8” diameter) air bubbles in the electrolyte solution. If erratic readings or evidence of membrane damage occurs, replace the membrane and the electrolyte solution. If the membrane is coated with oxygen consuming (e.g. bacteria) or oxygen producing organisms (e.g. algae), erroneous readings may occur. Chlorine, sulfur dioxide, nitric oxide, and nitrous oxide can affect readings by behaving like oxygen at the sensor.
Maintenance Maintenance Note - If good pH and/or ORP response is still not restored by the above procedure, perform the following additional procedure: If this procedure is unsuccessful or if sensor performance is impaired, it may be necessary to return the sensor to a YSI authorized service center for service. Soak the sensor for 30-60 minutes in one molar (1 M) hydrochloric acid (HCl). This reagent can be purchased from most chemical supply companies.
Maintenance DO Sensor Long Term Storage Long term storage is defined as a period of time > 30 days. Probe/Cable Assembly Storage Follow instructions below for long term storage of sensors. The DO sensor should be stored dry with a dry membrane cap installed to protect it. 1. Remove the used membrane cap. 2. Rinse the DO sensor with distilled or deionized water. 3. Dry the DO sensor and install a new, dry membrane cap.
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Unpacking and Inspection Appendix 1 - Unpacking and Inspection Inspect the outside of the shipping carton for damage. If damage is detected, contact the carrier immediately. Remove the instrument from the shipping container. Be careful not to discard any parts or supplies. Confirm that all items on the packing list are present. Inspect all assemblies and components for damage. Save the original packing carton. Carriers typically require proof of damage due to mishandling.
Troubleshooting Sensor Troubleshooting continued Relay (outputs) Troubleshooting continued Issue possible cause possible solution no sensor value on screen sensor not enabled See Sensor Setup - page 127. display setting configuration set for multiple Run Screens See Display Setting page107. improper placement of probe assembly, incorrect probe assembly connection, improper placement of 5200A, bad sensor, and/or bad membrane See Location Considerations Probe Assembly - page 33.
Troubleshooting Network Troubleshooting Troubleshooting Firmware Updater Troubleshooting Issue possible cause possible solution Issue possible cause possible solution no communication to networked unit(s) Are master/slave menus properly configured? See Networking - page 93. Device “timed out” error incorrect configuration in 5200A communication menu See Device Timed Out error - page 112. Is termination relay enabled in 1st & last 5200A on network? See Termination Relay page 95.
Menu Maps Appendix 3 - Menu Maps This Appendix contains the menu structure for the 5200A. The menu maps contain all submenus, factory defaults, and user selectable ranges of the 5200A firmware. Menu maps are presented in hierarchal format. All menus are accessed by pressing 1. 2. 3. 4. This page left intentionally blank. at the Run Screen.
Menu Maps Menu Maps Menu Map Key The following conventions are used in menu maps: -- Factory defaults are contained in ( ). If blank, no default value is loaded for this menu. In certain menus, the user configuration will appear in () once the menu is configured. -- System range (if applicable) are in italics; “*” displayed after the range indicates that the range is based on another system configuration i.e. set point submenus.
Menu Maps Run Screen → Menus → Calibration Conductivity (Enabled) Menu Maps Run Screen → Menus → System Menu→ Communication System Communication Ethernet (Not Available) User Cal Value DHCP (Enabled) 1‐200 µ S 1‐2000µS 1‐20mS 1‐200mS IP Address (192.168.168.100) Subnet Mask (255.255.255.0) DO (Enabled) T SAT mg/l Gateway (192.168.168.1) Port (10001) 1‐65535 User Cal Value 0.1 to 60 ORP (Enabled) DNS Address (192.168.1.
Menu Maps Run Screen → Menus → System Menu→ Configure Aux Menu Maps Run Screen → Menus → System Menu→ Date/Time System System Configure AUX Date/Time Aux 1 ‐ 2 (Disabled) (Name) Set Date Format (MM/DD/YYYY) T DD/MM/YYYY Probe Name ( ) MM/DD/YYYY DD/MM/YY MM/DD/YY DD/YYYY/MM YYYY/DD/MM DD/YY/MM YY/DD/MM YY/MM/DD MM/YY/DD MM/YYYY/DD YYYY/MM/DD Input Type (4/20ma) T Digital 0‐v 0‐5v 4/20ma *Suffix ( ) *Min (0 ) ‐10000 to 10000 Set Date (1/1/2007) *Max (1000) ‐10000 to 10000 Year (2007)
Menu Maps Run Screen → Menus → System Menu→ Display Settings Menu Maps Run Screen → Menus → System Menu→ Names Devices/Sensors System System Name Devices/ Sensors Display Settings Display Format (1x1) T 1x1 1x2 2x2 2x3 Page Change Speed (10 Sec) 1‐65535 Instrument Name ( ) Aux 1 ( ) Aux 2 ( ) Aux 3 ( ) Aux 4 ( ) Aux 5 ( ) Aux 6 ( ) *DO‐1 DO‐2 DO‐3 DO‐4 Name Relays T Relay1 Relay2 Relay 3 Relay 4 Relay 5 Relay 6 Relay 7 Relay 8 Run Screen → Menus → System Menu→ Downloader System Downloader
Menu Maps Menu Maps Run Screen → Menus → System Menu→ Run Screen → Menus → System Menu→ Service System Serial Number Service Reset Clean Probes System Clean Probes (Enabled) (90 Days Left) Serial Number (53‐1122330) Run Screen → Menus → System Menu→ Duration (90 Days) 1‐365 Service Hold Reset System "Are You Sure?" Service Hold (Disabled) Reset To Factory Reset All Service Hold (Enabled) Reset System Service Hold Off (5 Min) 1 to 255 Time Units (Min ) T Sec Version System Vers
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup→Aux 1 ‐ 2 Sensor Setup Aux 1 (Disabled) (Digital) Aux 2 (Disabled) (Digital) (Digital) Probe (Disabled) Control/Alarm On Alarm (Disabled) Hold Off (15 Sec) 1‐255 Time Units (Sec) T Sec Min Hours Control/Alarm Relay (Disabled) Digital (Disabled) Instrument (Local Machine) Relay (Relay 1) T Relay1 Relay2 Relay 3 Relay 4 This page left intentionally blank.
Menu Maps Run Screen → Menus → Sensor Setup→Aux Menu Maps Run Screen → Menus → Sensor Setup→Aux 1 ‐ 2 (Analog 0‐1v, 0‐5v, 4/20ma) 1 ‐ 2 (Analog 0‐1v, 0‐5v, 4/20ma) continued from previous page Sensor Setup Sensor Setup Aux 1 (Disabled) (4/20ma) Aux 2 (Disabled) (4/20ma) PID/PWM control only Probe (Disabled) Control Up/Down (Rising) T Rising Control Mode (Set Point) Falling PID/PWM control only P.I.D. Interval (100.00) 1.00 to 999.90 PID/PWM control only P.I.D. Reset Interval (20.00) 1.
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup→Conductivity PID/PWM control only P.I.D. Interval (100.00) 1.00 to 999.90 Run Screen → Menus → Sensor Setup→Conductivity Conductivity (Enabled) continued from previous page Conductivity (Enabled) Control Mode (Set Point) PID/PWM control only P.I.D. Reset Interval (20.00) 1.00 to 999.90 PID/PWM control only P.I.D. Gain (2000) 0.00 to 10.00 1.00 to 999.90 PID/PWM control only P.I.D.
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup→DO continued PID/PWM control only Control Up/Down (Rising) Run Screen → Menus → Sensor Setup → DO DO (Enabled) DO (Enabled) T Rising Falling Control Mode (Set Point) P.I.D. Mode T Set Point T Sat PID/PWM mg/l Alarms (Disabled) PID/PWM control only P.I.D. Interval (100.00) 1.00 to 999.90 PID/PWM control only P.I.D. Reset Interval (20.00) 1.00 to 999.90 PID/PWM control only P.I.D. Gain (2000) 0.00 to 10.00 1.00 to 999.
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup→ORP continued Set Point control only Range High (425 mv) 401 to 2000* Run Screen → Menus → Sensor Setup→ORP ORP (Enabled) ORP (Enabled) Control Mode (Set Point) � Set Point PID/PWM Instrument (Local Machine) Relay (Relay 1) Alarm High 2 (435 mv) 426 to 2000* Alarm Low (Disabled) Alarm Output enable/disable Instrument (Local Machine) Relay (Relay 1) Set Point control only Range Low (350mv) 341 to 2000* Range High (Disabled) Alarms (Disabl
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup→pH continued PID/PWM control only P.I.D. Interval (100.00) 1.00 to 999.90 Run Screen → Menus → Sensor Setup→pH pH (Enabled) pH (Enabled) Control Mode (Set Point) � P.I.D. Reset Interval (20.00) 1.00 to 999.90 PID/PWM control only P.I.D. Gain (2000) 0.00 to 10.00 1.00 to 999.90 PID/PWM control only P.I.D. Relay (Disabled) Set Point PID/PWM Alarms (Disabled) Alarm Low (8.10 pH) 0 to14.
Menu Maps Run Screen → Menus → Sensor Setup→Temperature Temperature (Enabled) Temperature (Enabled) Menu Maps Run Screen → Menus → Sensor Setup→Temperature Set Point (25.0 c)* 24.1c to 45.0c Control Mode (Set Point) T Set Point PID/PWM control only T Rising PID/PWM Falling T Fahrenheit PID/PWM control only P.I.D. Interval (100.00) 1.00 to 999.90 PID/PWM control only P.I.D. Reset Interval (20.00) 1.00 to 999.90 PID/PWM control only P.I.D. Gain (2000) 0.00 to 10.00 1.00 to 999.
Menu Maps Menu Maps Run Screen → Menus → Sensor Setup → Salinity Salinity (Disabled) Run Screen → Menus → Timers → Timers 1‐4 Timer 1 ‐ 4 (Disabled) Timer 1 ‐ 4 (Disabled) Relay (Disabled) Alarm High (Disabled) Instrument (Local Machine) Relay (Relay 1) Event 1 ‐ 10 (12:00:00 AM) (0 Sec) � Relay 1 Relay 2 Relay 3 Relay 4 This page left intentionally blank.
Menu Maps Menu Maps End Date (01/01/2007) Run Screen → Menus → Timers → FeedSmart Timer Year (2007) 2007‐2099 FeedSmart tm Timer 1 Feed Timer (Disabled) Month (January) FCR (Disabled) Biomass (0 oz) 1 to 100000 Feed % Biomass (0.00%) 0.01–99.90% Daily Weight (0 oz) 1 to 100000 FCR Factor (0.03%) 0.01 to 100.
Declaration of Conformity Appendix 4 - Declaration of Conformity The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms to the requirements for the listed European Council Directive(s) and carries the CE mark accordingly.
Declaration of Conformity The undersigned hereby declares on behalf of the named manufacturer under our sole responsibility that the listed product conforms with the Australian and New Zealand Electromagnetic Compatibility (EMC) requirements for generic products to be used in residential, commercial, and light industrial environments.
Parts & Accessories Appendix 5 Parts and Accessories Replacement Part Part Number and Description Parts & Accessories Replacement Part Part Number and Description 2 mil TE (gray) 605204 membrane kit contains: -6 cap membranes -Probe electrolyte -sanding disk -3 gaskets ORP Zobell Solution: p/n 061320, 125 mL.
Parts & Accessories Parts & Accessories Replacement Part Part Number and Description Replacement Part Part Number and Description Compression Plugs, Large 605230, 2 each included with instrument 606100 Compression Plugs, Large 605229, 2 each included with instrument 230 VAC power cord, European (AC version only) Compression Plugs, Small 605804, 1 each included with instrument 606101 Conduit fittings 065926UL - For optional conduit mount, industrial encapsulant required 230 VAC power cord, U
Warranty SMS Appendix 6 SMS Messaging Appendix 7 Warranty SMS (Short Message Service) or text messaging is a service for sending messages to your Cell phone or Pager (mobile device). Using the optional xPort Ethernet solution, you can redirect your alarm messages to your mobile device.
Contact Us Recycling Appendix 8 Contact Us Appendix 9 Recycling Ordering and Technical Support Recycling Please visit www.ysi.com for a list of YSI’s locations worldwide along with additional contact information. YSI, Inc. Corporate Headquarters: Telephone: 800 897 4151 (US) +1 937 767 7241 (Globally) Monday through Friday, 8:00 AM to 5:00 ET Fax: +1 937 767 9353 (orders) +1 937 767 1058 (technical support) Email: environmental@ysi.
Index Index Index Symbols 30 second power up delay 69, 132 A Accessories 234 Adjust contrast menu 86 Alarms general alarm 117 AquaManager 171 and data logging 106, 108, 178 and sensor setup menu 154 and system menu 130 and timer menu 165 autopoller 178 alarm emails 179 database management 177 getting started 173 installation 172 PC requirements 172 Windows 174 explorer window 174 node (graph) window 175 systems management 176 Auxiliary (Aux) systems configure 100 display format 104 input type 101 analog
Index Index Conductivity temperature compensation 146 timed and normal control 145 Conductivity calibration 77 Configuration chapter 65 Configuration log 106 contactor wiring.
Index biomass 161 daily weight 161 fcr factor 161 feed % biomass 161 feed mode continuous 158 timed 159 sensors 162 DO/pH/temperature low & high & % change 163 Firmware Updater 112 could not find unit error 116 device timed out error 116 unit is up to date message 116 Force serial port 100 Front panel keys 67 open 39 run screen 68 softkeys 67 G Gateway (ethernet menu) 92 General alarm menu 117 hold off 118 relay 118 Grounding tanks 41 Index 5200 A location considerations 27 Installation and wiring chapter
Index Index service 123 service hold 128 Timers menu 155 Feed Smart timer 157 Timers 1-4 (10 event each) 156 Min/max values 103 Mounting 5200A.
Index Probes calibration 74 connect probe assembly 61 locate and install probe assembly 5561 probe assembly 35 5562 probe assembly 36 name probe (sensor) systems 119 probe (sensor) setup. See Sensor setup menu R Rail mount 5200A 28 Recycling 241 Relays relay test 127 wiring 46 Reset to factory reset all 125 reset clean probe timer 123 reset sensors 126 reset system(s) 125 reset timers 127 rubber grommets. See Bulkhead fittings Run Screen 68 S Safety cautions 23 warnings 21 Salinity 131, 153 Sensor log.
Index Index T V Table of Contents 3–6 Technical Support 240 Temperature and conductivity values 146 and DO values 147 sensor setup menu 151 range high timed control 151 termination relay and networks 98 and non-networked 5200As 100 timed control mode.
Item # 605876 Rev E Drawing # A605876 August 2012 ©2012 YSI Incorporated
