User`s manual
17
EXPLOSION-PROOF EXECUTION EQUIPMENT FOR HAZARDOUS AREAS
Hazardous areas are locations where, under given conditions, potentially explosive atmospheres may develop.
An explosive atmosphere cons
ists of air mixed with: combustible gas, vapor or dust. In an explosive atmosphere, a rapidly
spreading combustion (explosion) may take place following its ignition at atmospheric pressure caused by a triggering source
such as a hot surface, a spark, eithe
r of an electric or mechanic nature, the presence of a flame or an exothermic reaction. In order
for an explosion to take place it is therefore necessary that air, or other gaseous mixture containing oxygen, inflammable ma
terial
and a triggering source should all be present at the same time.
The first big difference between components operating in hazardous atmospheres is determined by the environment in which
they operate. Electrical appliances are divided into two groups.
Group I: electrical appliances for use in mines with firedamp gas
Group II: electrical appliances for use in other explosive atmospheres
Italkrane is mainly involved with Group II appliances. The dissertation hereunder refers to this Group.
Under the 1999/92/EC directive, regarding Group II, the user is required to classify hazardous areas, subdividing them into
zones on the basis of the frequency and duration of the presence of explosive atmosphere. That same European Directive
divides appliances into three categories with different levels of protection and connects them with the areas of use so as to
guarantee the same level of safety in all zones.
In proportion to the kind of substances present in classified areas, areas are dived in zone 1, 2, 3 and zone 20, 21, 22.
When the risk is due to the presence of flammable gases, vapors or mists, the classification made based on EN60079-10
regulation, originates three possible zones which are defined as follows:
• Zone 0 = areas where an explosive atmosphere is permanently, or for long periods, present
• Zone 1 = areas where the formation of explosive atmospheres is probable, or possible, under normal conditions
• Zone 2 = areas where explosive atmosphere is not usually present and, when it is present, it is so for short periods.
When hazard is due
to the presence of combustible dust, the classification gives rise to three danger zones named Zone
20, 21 and 22 where the level of risk is defined as above.
Directive 96/9/EC (ATEX) divides appliances into three categories with different levels of pro
tection depending on the zone of
installation in order to guarantee always the same level of protection.
COMBUSTIBLE
SUBSTANCES
GAS AND VAPORS DUST
ZONES 0 1 2 20 21 22
APPLIANCE
CATEGORIES
1G 2G 3G 1D 2D
3D
CLASSIFICATION
OF
ELECTRICAL
APPARATU
S
FOR
EXPLOSIVE
GAS,
OR
VAPOR,
ATMOSPHERE.
Electrical apparatus in presence of gas or vapors are protected according to different methods of protection.
The most common in ITALKRANE applications are “D” protections, where the triggering source is containe
d in a closed explosion
proof case designed in compliance with EN 60079
-
1 rule, and “M” protections in which the triggering source is resin encapsulated
in compliance with EN 60079-18 rule.
For some methods of protection (for “D” method of protection in particular), Gas Group II subdivides into three gas subgroups:
Group IIA, Group IIB, Group IIC.
A case belonging to a certain group is appropriate for lower level case groups too: a group
IIB
case is also appropriate for group
IIA; a group IIC case is also appropriate for groups IIA and IIB.
TEMPERATURE
CLASSES
Electrical apparatus in presence of gas or vapors are divided into 6 temperature classes according to their maximum surface
temperature. Maximum surface temperature is the highest temperature reached by any point on the surface of the electrical
equipment operating under nominal conditions. In cases:
* the temperature on the external surface for “D” and “P” methods of protection;
Ignition Temperature of an
Explosive Mixture [C°]
Temperature Class
Maximum surface temperature of
electrical equipment at an
environment temperature of 40°C
[°C] [°F]
over 450 T1 450 842
from 300 to 450 T2 300 572
from 200 to 300 T3 200 392
from 135 to 200 T4 135 275
from 100 to 135 T5 100 212
from 85 to 100 T6
85 185
* the temperature on any internal or external point for “E” and “N” methods of protection.