Specifications
567040-YIM-B-1210
30 Johnson Controls Unitary Products
Gas Connection
The gas supply line can be routed within the space and roof curb, 
exiting through the unit’s basepan. Refer to Figures 8 and 9 for 
the gas piping inlet location. Typical supply piping arrangements 
are shown in Figures 24 and 25. All pipe nipples, fittings, and the 
gas cock are field supplied or may be purchased in UP accessory 
kit #1GP0405.
Gas piping recommendations:
1. A drip leg and a ground joint union must be installed in the 
gas piping.
2. Where required by local codes, a manual shut-off valve 
must be installed outside of the unit.
3. Use wrought iron or steel pipe for all gas lines. Pipe dope 
should be applied sparingly to male threads only.
4. All piping should be cleaned of dirt and scale by 
hammering on the outside of the pipe and blowing out 
loose particles. Before initial start-up, be sure that all gas 
lines external to the unit have been purged of air.
5. The gas supply should be a separate line and installed in 
accordance with all safety codes as prescribed under 
“Limitations”.
6. A 1/8-inch NPT plugged tapping, accessible for test gage 
connection, must be installed immediately upstream of the 
gas supply connection to the unit.
7. After the gas connections have been completed, open the 
main shut-off valve admitting normal gas pressure to the 
mains. Check all joints for leaks with soap solution or other 
material suitable for the purpose. NEVER USE A FLAME.
Table 13: Gas Heat Minimum Supply Air
Size
(Tons)
Model Heat Size
Supply Air (CFM)
Cooling Heating
Min Max Min Max
078
(6.5)
ZR
10 1950 3250 1950 3250
15 1950 3250 1950 3250
090
(7.5)
ZR
10 2250 3750 2250 3750
15 2250 3750 2250 3750
102
(8.5)
ZR
10 2550 4250 2550 4250
15 2550 4250 2550 4250
120
(10)
ZR
15 3000 5000 3000 5000
20 3000 5000 3000 5000
150
(12.5)
ZR
15 3750 6250 3750 6250
20 3750 6250 3750 6250
Natural gas may contain some propane. Propane is an 
excellent solvent and will quickly dissolve white lead and 
most standard commercial compounds. A special pipe 
dope must be used when assembling wrought iron or 
steel pipe. Shellac based compounds such as Gaskolac 
or Stalastic, and compounds such as Rectorseal #5, 
Clydes’s or John Crane may be used.
FIRE OR EXPLOSION HAZARD
Failure to follow the safety warning exactly could result 
in serious injury, death or property damage.
Never test for gas leaks with an open flame. use a 
commercially available soap solution made specifically 
for the detection of leaks to check all connections. A fire 
or explosion may result causing property damage, 
personal injury or loss of life.
The furnace and its individual shut-off valve must be 
disconnected from the gas supply piping system during 
any pressure testing at pressures in excess of 1/2 PSIG.
Pressures greater than 1/2 PSIG will cause gas valve 
damage resulting in a hazardous condition. If it is 
subjected to a pressure greater than 1/2 PSIG, the gas 
valve must be replaced.
The furnace must be isolated from the gas supply piping 
system by closing its individual manual shut-off valve 
during any pressure testing of the gas supply piping 
system at test pressures equal to or less than 1/2 PSIG.










