Specifications

ManualsBrandsYork ManualsAir CompressorPREDATOR DR090

265485-XTG-B-1208

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

MagnaDRY™

SINGLE PACKAGE AIR CONDITIONERS AND

SINGLE PACKAGE GAS/ELECTRIC UNITS

DR090

7-1/2 NOMINAL TONS

TECHNICAL

GUIDE 50Hz

TECHNICAL

GUIDE 50Hz

ISO 9001

Certified Quality

Management System

DESCRIPTION

YORK

Predator

MagnaDRY™ units are convertible single

packages with a common footprint cabinet and common roof curb

for all 7-1/2 ton models. All units have two compressors with inde-

pendent refrigeration circuits. The units were designed for light

commercial applications and can be easily installed on a roof

curb, slab, roof jack, or frame.

All Predator

MagnaDRY™ units are self-contained and assem-

bled on rigid full perimeter base rails allowing for 3-way forklift

access and overhead rigging. Every unit is completely charged,

wired, piped, and tested at the factory to provide a quick and easy

field installation.

All units are convertible between side and down airflow. A single

economizer design is used on side and down discharge applica

tions, as well as all tonnage sizes.

The Predator

MagnaDRY™ provides energy-savings, efficient

removal of moisture through a balanced coil design. Because the

unit doesn’t increase sensible cooling, it allows temperatures to

be maintained within the confort zone. Unlike competitive sys

tems, you’re not subjected to over cooling. You save through more

efficient matching of dehumidification and cooling needs. This

makes the MagnaDRY™ perfect for applications that need to

remove large amounts of moisture or maintain low humidity levels.

Summary of content (40 pages)

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265485-XTG-B-1208 TECHNICAL GUIDE 50Hz ® ® MagnaDRY™ SINGLE PACKAGE AIR CONDITIONERS AND SINGLE PACKAGE GAS/ELECTRIC UNITS DESCRIPTION YORK® Predator® MagnaDRY™ units are convertible single packages with a common footprint cabinet and common roof curb for all 7-1/2 ton models. All units have two compressors with independent refrigeration circuits. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, roof jack, or frame.
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65485-XTG-B-1208 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 FACTORY INSTALLED OPTIONS . . . . . . . . . . . . . . 5 FIELD INSTALLED ACCESSORIES . . . . . . . . . . . . 6 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . 10 LIST OF FIGURES Fig. # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 2 Pg. # PREDATOR® COMPONENT LOCATION . . . . . . . . .
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265485-XTG-B-1208 Simplicity™ control board Filter access Disconnect location w/screw connector for T-stat (2” throw-away) (optional disconnect switch) wiring and network connections Filter drier (solid core) Terminal block for hi-voltage connection Condenser section Second model nameplate inside hinged access panel Slide-out motor and blower assembly for easy adjustment and service Dual stage cooling for maximum comfort Belt-drive blower motor Power ventor motor Compressor #2 access (highefficienc
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265485-XTG-B-1208 • Convertible Airflow Design – The side duct openings are covered when they leave the factory. If a side supply/return is desired, the installer simply removes the two side duct covers from the outside of the unit and installs them over the down shot openings. No panel cutting is required. Convertible airflow design allows maximum field flexibility and minimum inventory.
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265485-XTG-B-1208 • Wide Range of Indoor Airflows – All indoor fan motors are belt-drive type providing maximum flexibility to handle most airflow requirements. For high static applications, factory installed alternate indoor fan motors are available. With the optional indoor fan motor, all units can supply nominal airflow at a minimum of 1.5” (375 Pa) ESP.
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265485-XTG-B-1208 • Technicoat Condenser Coils - The condenser coils are coated with a phenolic coating for protection against corrosion due to harsh environments. • Barometric Relief Damper - Zero to 100% capacity barometric relief dampers for use with horizontal flow, or field installed slab economizers. • Technicoat Evaporator Coil - The evaporator coils are coated with a phenolic coating for protection against corrosion due to harsh environments.
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265485-XTG-B-1208 • Gas Heat Propane Conversion Kit - This kit converts a gas-fired heater from natural gas to propane. It contains the main burner orifices and gas valve replacement springs. • Gas Piping Kit - Contains pipe nipples, fittings and gas cock required for gas supply connection with external shut off. • Electric Heaters - The electric heaters range from 9 kW to 54kW and are available in all the voltage options of the base units. All heaters are dual staged.
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265485-XTG-B-1208 R Y1 P4 Y2 K1 G W1 K2 W2 OCC K4 C K3 COM ` P6 P5 P3 HGRR HGR MODE SELECTION JUMPER HUM DEHUMIDISTAT HARNESS CONNECTION FIGURE 2 - REHEAT CONTROL BOARD 8 Johnson Controls Unitary Products
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265485-XTG-B-1208 FIGURE 3 - DR090 REHEAT CONTROLS Johnson Controls Unitary Products 9
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265485-XTG-B-1208 NOMENCLATURE 7.5 Ton York® Model Number Nomenclature D R 090 N10 A 7 A AA 3 0 1 2 4 A Product Category Product Style D = A/C, Single Pkg., R-22 A = Style A B = Style B C = Style C Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed. R = Reheat SS Drain Pan Honeywell Controller, DFS, APS Nominal Cooling Capacity Simplicity IntelliComfort Controller 090 = 7.
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265485-XTG-B-1208 TABLE 1: PHYSICAL DATA Models Component 090 Evaporator Blower Evaporator Coil Blower, Centrifugal Dia. X Wd. in. (Dia. X Wd. mm.) 15 x 15 (381 x 381) Motor, Standard - HP (kW) 1-1/2 (1.1) Motor, Optional - HP (kW) 2 (1.5) Rows 3 Fins per 2.54 cm (1 in.) 15 Height - in. (mm.) 2 Face Area - ft. (m ) Rows 2 13 Height - in. (mm.) 28 (710) Face Area - ft.2 (m2) 7.8 (0.72) Quantity 2 Propeller Dia. - in. (mm.) ea. 24 (610) Motor - HP (kW) ea. 3/4 (0.
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265485-XTG-B-1208 TABLE 2: CAPACITY RATINGS IMPERIAL Cooling Capacity Model (80 / 67-95°F) Cooling Cap. (MBH) Sound Rating (dB) Nominal Electric Heat Capacity (kW)1 Gas Heat Capacity Input (MBH) Output (MBH) Temp Rise (°F) Gas Line Size (in. OD) Options MBH EER DR 90 10.5 85 7, 14, 18, 27 - - - - 10 - - - - 120 96 15-45 3/4 15 - - - - 180 144 30-60 3/4 090 1. Electric heaters rated at 415V. See table 8 for kW ratings at 380V.
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265485-XTG-B-1208 TABLE 4: DR090 COOLING CAPACITY - IMPERIAL Air On Evap. Coil CFM 2250 2625 3000 3375 3750 2250 2625 3000 3375 3750 2250 2625 3000 3375 3750 1. 2. Temperature of Air on Condenser Coil 75°F WB (°F) Tot. Cap.1 (MBH) 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 114.7 101.8 91.1 86.8 118.1 104.8 93.8 89.4 121.5 107.9 96.5 92.0 125.3 111.2 99.5 94.9 129.0 114.5 102.5 97.
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265485-XTG-B-1208 TABLE 5: DR090 COOLING CAPACITY - METRIC Air On Evap. Coil 3 m /s 1.06 1.24 1.42 1.59 1.77 1.06 1.24 1.42 1.59 1.77 1.06 1.24 1.42 1.59 1.77 1. 2. 14 WB (°C) Temperature of Air on Condenser Coil 24°C Tot. 1 Cap.
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265485-XTG-B-1208 TABLE 6: DR090 COOLING CAPACITY (ALTERNATE REHEAT MODE) - IMPERIAL Air On Evap. Coil CFM 2250 2625 3000 3375 3750 2250 2625 3000 3375 3750 2250 2625 3000 3375 3750 1. 2. Temperature of Air on Condenser Coil 75°F WB (°F) Tot. Cap.1 (MBH) 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 48.7 43.9 40.2 40.8 50.8 45.7 41.9 42.6 52.9 47.6 43.6 44.3 54.6 49.2 45.0 45.8 56.3 50.7 46.4 47.2 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 38.6 34.1 29.
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265485-XTG-B-1208 TABLE 7: DR090 COOLING CAPACITY (ALTERNATE REHEAT MODE) - METRIC Air On Evap. Coil 3 m /s 1.06 1.24 1.42 1.59 1.77 1.06 1.24 1.42 1.59 1.77 1.06 1.24 1.42 1.59 1.77 1. 2. 16 WB (°C) Temperature of Air on Condenser Coil 24°C Tot. 1 Cap.
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265485-XTG-B-1208 Moisture Removal Rate (lbs Water/Hour) DR090 Moisture Removal @ 3000 cfm Alternate Mode @ various indoor (dry bulb / wet bulb) conditions 70 60 50 40 30 20 10 0 65 75 85 95 105 Outdoor Temperature (°F) 75db/71wb 85db/71wb 80db/71wb 80db/67wb 75db/67wb 85db/67wb FIGURE 4 - DR090 MOISTURE REMOVAL (ALTERNATE MODE) - IMPERIAL Moisture Removal Rate (lbs Water/Hour) DR090 Moisture Removal @ 3000 cfm Normal Mode @ various indoor (dry bulb / wet bulb) conditions 30 25 20 15 10 5 65
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265485-XTG-B-1208 Moisture Removal Rate (kg Water/Hour) DR090 Moisture Removal @ 1.42 m3/s Alternate Mode @ various indoor (dry bulb / wet bulb) conditions 30 25 20 15 10 5 0 18.3 29.4 23.9 35.0 40.6 Outdoor Temperature (°C) 23.9db/21.7wb 29.4db/21.7wb 26.7db/21.7wb 26.7db/19.4wb 23.9db/19.4wb 29.4db/19.4wb FIGURE 6 - DR090 MOISTURE REMOVAL (ALTERNATE MODE) - METRIC Moisture Removal Rate (kg Water/Hour) DR090 Moisture Removal @ 1.
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265485-XTG-B-1208 TABLE 8: ELECTRICAL DATA 7-1/2 TON Compressors Voltage1 RLA ea. 380 415 7.3 7.3 LRA ea. 58.0 58.0 OD Fan Motors Supply Blower Motor FLA FLA ea. 1.1 1.1 1.5 HP 4.3 4.3 2 HP 5.2 5.2 Pwr Exh Motor Electric Heater Model No. Actual Heater kW Amps 1.5 HP FLA 2.2 2.2 Min. Circuit Ampacity (Amps) 2 HP MCA w/Power Exhaust (Amps) 1.5 HP 2 HP Max Fuse2 Size (Amps) Max Fuse Size w/Power Exhaust (Amps) 1.5 HP 2 HP 1.5 HP 2 HP None -- -- 22.9 23.8 25.1 26.
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265485-XTG-B-1208 TABLE 9: BLOWER PERFORMANCE 7-1/2 TON STANDARD MOTOR - SIDE DUCT (IMPERIAL) Turns Open ESP (iwg) 0 1 2 3 4 5 CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP 0.2 - - - - - - - - - - - - 3580 1340 1.44 3351 1203 1.29 0.4 - - - - - - - - - 3436 1368 1.47 3158 1213 1.30 2929 1076 1.15 0.6 - - - - - - 3310 1402 1.50 2983 1229 1.32 2705 1073 1.15 2475 936 1.00 0.
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265485-XTG-B-1208 TABLE 12: BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - SIDE DUCT (METRIC) Turns Open ESP (Pa) 0 1 2 3 4 5 m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) m3/s In (kW) Out (kW) 50 - - - - - - - - - - - - - - - 1.86 1.67 1.33 100 - - - - - - - - - - - - 1.85 1.76 1.41 1.69 1.52 1.22 149 - - - - - - - - - 1.84 1.87 1.49 1.66 1.61 1.29 1.50 1.37 1.
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265485-XTG-B-1208 TABLE 15: BLOWER PERFORMANCE 7-1/2 TON OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) Turns Open ESP (iwg) 0 1 2 3 4 5 CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP CFM Watts BHP 0.2 - - - - - - - - - - - - 3786 1702 1.83 3476 1489 1.60 0.4 - - - - - - - - - 3727 1791 1.92 3409 1570 1.68 3099 1357 1.46 0.6 - - - 3994 2117 2.27 3661 1881 2.02 3335 1652 1.77 3018 1431 1.54 2708 1218 1.31 0.
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265485-XTG-B-1208 TABLE 17: ADDITIONAL STATIC RESISTANCE (IMPERIAL) CFM Cooling Only1 Electric Heat KW2 Economizer2 3 9 18 24 36 54 0.10 1900 0.06 0.02 0.05 0.06 0.07 0.08 2100 0.07 0.02 0.06 0.07 0.08 0.09 0.11 2300 0.08 0.02 0.07 0.08 0.09 0.10 0.13 2500 0.09 0.02 0.08 0.09 0.10 0.11 0.14 2700 0.11 0.03 0.09 0.10 0.12 0.13 0.16 2900 0.12 0.03 0.10 0.11 0.13 0.14 0.18 3100 0.14 0.03 0.12 0.13 0.15 0.16 0.20 3300 0.16 0.03 0.13 0.14 0.
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265485-XTG-B-1208 TABLE 18: ADDITIONAL STATIC RESISTANCE (METRIC) m3/s Cooling Only1 Electric Heat kW2 Economizer2 3 9 18 24 36 54 0.89 14.9 5.0 12.4 14.9 17.4 19.9 24.8 0.99 17.4 5.0 14.9 17.4 19.9 22.4 27.3 1.08 19.9 5.0 17.4 19.9 22.4 24.8 32.3 1.18 22.4 5.0 19.9 22.4 24.8 27.3 34.8 1.27 27.3 7.5 22.4 24.8 29.8 32.3 39.7 1.36 29.8 7.5 24.8 27.3 32.3 34.8 44.7 1.46 34.8 7.5 29.8 32.3 37.3 39.7 49.7 1.55 39.7 7.5 32.3 34.8 42.2 44.
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265485-XTG-B-1208 TABLE 19: ELECTRIC HEAT MINIMUM SUPPLY AIR - IMPERIAL HEATER kW TABLE 20: ELECTRIC HEAT MINIMUM SUPPLY AIR - METRIC UNIT MODEL SIZE, NOMINAL TONS HEATER UNIT MODEL SIZE, NOMINAL TONS 7.5 VOLTAGE 7.5 MINIMUM SUPPLY AIR CFM 9 2250 9 18 2250 18 380/415 VOLTAGE kW MINIMUM SUPPLY AIR m3/s 1.06 1.06 380/415 24 2250 24 1.06 36 2250 36 1.06 MOTOR SHEAVE BLOWER SHEAVE TABLE 21: INDOOR BLOWER SPECIFICATIONS MOTOR MODEL BELT HP RPM Eff. SF Frame Datum Dia. (in.
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5485-XTG-B-1208 TABLE 23: 6 POINT LOAD WEIGHT Locations (lbs. (kg.)) Model 090 A B C D E F 171 (77.6) 154 (69.9) 139 (63.0) 201 (91.2) 225 (102.0) 258 (117.0) TABLE 24: UNIT WEIGHT Model Shipping Weight lbs. (kg) Operating Weight lbs. (kg) 090 1163 (527.5) 1148 (520.
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265485-XTG-B-1208 G a s P ip e In le t 2 -3 /8 (6 0 ) DETAIL C DETAIL B 5 -1 /4 (1 3 5 ) 3 -3 /4 (9 5 ) B a s e P a n 1 7 -1 3 /1 6 (4 5 0 ) V ie w o f W a ll A c r o s s fr o m C o il 3 -9 /1 6 (9 0 ) TABLE 26: UNIT CLEARANCES 1 Top2 72(1830) Right 12(305) Front 36(915) Left 36(915) Rear3 36(915) Bottom4 0(0) DETAIL D 1. In inches and millimeters, in.(mm). 2. Units must be installed outdoors. Overhanging structure or shrubs should not obstruct condenser air discharge outlet. 3.
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265485-XTG-B-1208 2 T Y P (5 0 ) 2 3 (5 8 5 ) 3 0 -1 /2 (7 7 5 ) 5 0 -1 /2 (1 2 8 5 ) 4 (1 0 0 ) 2 6 (6 6 0 ) R E T U R N 8 0 -5 /8 (2 0 5 0 ) S U P P L Y 1 0 (2 5 5 ) 7 6 -5 /8 (1 9 4 5 ) F R O N T 5 9 -1 /4 (1 5 0 5 ) 9 4 (2 3 9 0 ) 6 4 -1 /4 (1 6 3 0 ) R IG H T FIGURE 13 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURB 3 2 -1 1 /1 6 (8 3 0 ) 6 -1 3 /1 6 (1 7 5 ) 6 -1 3 /1 6 (1 7 5 ) N O T E : (X X X ) IN D IC A T E S D IM E N S IO N S IN M IL L IM E T E R S 6 -1 3 /1 6 (1 7 5 ) 2 4 (6 1 0 )
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265485-XTG-B-1208 18-1/4 (465) REAR DUCT DIMENSIONS DR090 “A” “B” “C” 28 1/4 (717) 18 1/16 (459) 28 1/4 (717) A Return Air DIMENSION MODEL Supply Air 18-1/4 (465) B 2-31/32 (75) 5-5/32 (130) C NOTE: (XXX) indicates millimeters 31-11/16 (805) FIGURE 15 - REAR DUCT DIMENSIONS 58 1/4 (148) 88 1/4 (224.2) 39 1/2 (100) or 47 1/2 (120.7) Outside Air Intake Hood 35 3/4 (90.8) Relief Hood for Power Exhaust or Barometric Relief 26 (66) 25 3/4 (65.4) 26 (66) 30 1/4 (76.
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265485-XTG-B-1208 TABLE 27: ECONOMIZER USAGE Application Description Model Bottom Return Downflow economizer with barometric relief 2EE04705424 Side Return Horizontal economizer without barometric relief 2EE047055241 ERV or End Return Slab Economizer, 50” tall cabinet 2EE047052242 1. Barometric relief must be ordered seperately and installed in duct work. 2. Barometric relief or fresh air hood not included. Must be ordered seperately.
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265485-XTG-B-1208 2EE04705524 Return Air Damper Field Installed Duct Work 2EE04705524 Fresh Air Damper 2PE047032XX Power Exhaust 1EH0408 Barometric Relief Damper 1EH0408 Barometric Relief Hood 2EE04705524 Fresh Air Hood FIGURE 19 - FIELD INSTALLED HORIZONTAL ECONOMIZER W/POWER EXHAUST 1EH0409 Fresh Air Hood 2EE04705X24 Slab Economizer 2PE047032XX Power Exhaust 1EH0409 Barometric Relief Damper 1EH0409 Barometric Relief Hood FIGURE 20 - SLAB ECONOMIZER DOWNFLOW W/POWER EXHAUST Johnson Controls Uni
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265485-XTG-B-1208 1EH0409 Fresh Air Hood Field Installed Duct Work 2EE04705X24 Slab Economizer 1EH0409 Barometric Relief Hood 1EH0409 Barometric Relief Damper 2PE047032XX Power Exhaust FIGURE 21 - SLAB ECONOMIZER END RETURN W/POWER EXHAUST 32 Johnson Controls Unitary Products
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265485-XTG-B-1208 THERMOSTAT TERMINALS 1 ( RCB ) REHEAT CONTROL BOARD RC RH R Y1 Y1 Y2 Y2 W1 W1 W2 W2 G G C C X1 OCC X3 TERMINAL BLOCK RH 2 X4 A1 HUM 1 A2 HUM 2 T DEHUMIDISTAT 3 3 T 4 TO REMOTE SENSOR 2ET04701324 IF USED 1 Electronic programmable Thermostat 2ET0770010024 ( includes subbase). 2 Terminals A1 and A2 provide a relay output to close the outdoor economizer dampers when the thermostat switches to the set-back position. 3 Dehumidistat closes on rise in humidity.
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265485-XTG-B-1208 TERMINAL BLOCK TB1 FIELD SUPPLIED DISCONNECT GROUND LUG THREE PHASE POWER SUPPLY FIGURE 23 - FIELD WIRING DISCONNECT - COOLING UNIT WITH OR WITHOUT ELECTRIC HEAT CONTACTOR 1M GROUND LUG T1 T2 T3 L1 L2 L3 FIELD SUPPLIED DISCONNECT THREE PHASE POWER SUPPLY FIGURE 24 - FIELD WIRING DISCONNECT - COOLING UNIT WITH GAS HEAT 34 Johnson Controls Unitary Products
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265485-XTG-B-1208 FIGURE 25 - TYPICAL DR090 COOLING UNIT WITH GAS HEAT WIRING DIAGRAM Johnson Controls Unitary Products 35
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265485-XTG-B-1208 FIGURE 26 - TYPICAL DR090 COOLING UNIT WITH/WITHOUT ELECTRIC HEAT WIRING DIAGRAM 36 Johnson Controls Unitary Products
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265485-XTG-B-1208 FIGURE 27 - TYPICAL DR090 REHEAT WIRING DIAGRAM Johnson Controls Unitary Products 37
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265485-XTG-B-1208 GUIDE SPECIFICATIONS PREDATOR® MagnaDRY™ DR 090 GENERAL Units shall be manufactured by Unitary Products in an ISO 9001 certified facility. YORK® Predator® MagnaDRY™ units are convertible single packages with a common footprint cabinet and common roof curb. All units have two compressors with independent refrigeration circuits to provide 2 stages of cooling. The units were designed for light commercial applications and can be easily installed on a roof curb, slab, or frame.
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265485-XTG-B-1208 Refrigerant Circuit and Refrigerant Safety Components shall include: A. Independent fixed-orifice or thermally operated expansion devices. B. Solid core filter drier/strainer to eliminate any moisture or foreign matter. C. Accessible service gage connections on both suction and discharge lines to charge, evacuate, and measure refrigerant pressure during any necessary servicing or troubleshooting, without losing charge. D.
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2. air damper assembly to take in outdoor air to meet the minimum ventilation requirement of the conditioned space during normal operation. During economizer operation, a mixed-air temperature control shall modulate the outdoor and return air damper assembly to prevent the supply air temperature from dropping below 55 ºF/ 12.8°C. Changeover from compressor to economizer operation shall be provided by an integral electronic enthalpy control that feeds input into the basic module.