User guide

ManualsBrandsYork ManualsConditionersDY 036

343615-YTG-A-0807

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

SINGLE PACKAGE GAS/ELECTRIC UNITS

AND SINGLE PACKAGE

AIR CONDITIONERS

DY 036, 048 & 060

3, 4 & 5 NOMINAL TONS

14.00 SEER

TECHNICAL GUIDE

DESCRIPTION

YORK Sunline Magnum™ units are convertible single pack-

age air conditioners with a common cabinet and a common

roof curb for the 3, 4 and 5 ton sizes. The units were

designed for light commercial and commercial applications.

They can easily be installed on a roof curb, slab, roof jack or

frame.

All units include:

• Powder Paint finish that meets ASTM-B-117 1000 hour

salt spray standards

• Permanently lubricated motors

• Bottom or side air discharge configuration capability

(field convertible)

• Manufactured under the quality standards of ISO9001

• Simplicity

Control Board

• Copper tube/aluminum fin coils

• Easy access to all components

• Rigging holes in base rails for lifting

• Fork lift slots on three sides

• Single point power connection

• Complete factory package - tested, charged and wired

• CSA agency listing on all units

WARRANTY

• Factory Limited Parts Warranty

• One-year parts warranty

• A Five-year parts warranty on the compressor and

electric heat elements.

• Ten-year parts warranty on the gas-fired heat

exchangers.

Summary of content (36 pages)

PAGE 1
343615-YTG-A-0807 ® DESCRIPTION YORK Sunline Magnum™ units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame.
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343615-YTG-A-0807 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Tbl. # PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 9 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . . 6 10 11 GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 31 12 LIST OF FIGURES Fig. # Pg. # 13 1 UNIT CUTAWAY . . . . . . . . . . . .
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43615-YTG-A-0807 PRODUCT NOMENCLATURE 3-5 Ton Sunline Magnum™ Model Number Nomenclature D Y 048 N04 A 2 A AA 2 0 1 2 4 A Product Category Product Style D = A/C, Single Pkg., R-22 A = Style A Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed. Y = 14.0 SEER SS Drain Pan CPC Controller, DFS, APS Johnson Controller, DFS, APS Nominal Cooling Capacity Honeywell Controller, DFS, APS 036 = 3.
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343615-YTG-A-0807 FEATURES gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips. All models are available with a wide variety of factorymounted options such as stainless steel heat exchangers, electric heaters, phase monitor, convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every application.
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343615-YTG-A-0807 FIGURE 1 - UNIT CUTAWAY FACTORY-INSTALLED OPTIONS • • SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. FILTER OPTIONS - Standard units are shipped with 1” throw-away filters installed. 2” pleated filters are offered as a factory installed option.
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343615-YTG-A-0807 air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the INTELLI-Start™ algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin.
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343615-YTG-A-0807 • ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly. • BAROMETRIC RELIEF DAMPER - This damper accessory can be used to relieve internal building air pressure on units with an economizer without power exhaust.
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343615-YTG-A-0807 TABLE 4: DY036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 630 0.2 1116 0.41 Cooling ID Blower Operation2 Only (dB) (dB) 80 82 76 77 56 59 50 50 40 43 41 42 41 41 45 45 DY036 / 3 Ton Horizontal Ducted Inlet 631 879 885 0.3 0.2 0.7 928 1979 1020 0.37 0.76 0.
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343615-YTG-A-0807 TABLE 6: DY036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 632 0.2 1069 0.36 Cooling ID Blower Operation2 Only (dB) (dB) 78 82 70 75 55 60 47 50 40 43 37 40 36 37 44 44 DY036 / 3 Ton Vertical Ducted Inlet 632 881 883 0.3 0.2 0.7 870 1903 917 0.33 0.71 0.
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343615-YTG-A-0807 TABLE 8: DY048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 766 0.2 1484 0.67 Cooling ID Blower Operation2 Only (dB) (dB) 74 97 70 86 53 58 49 55 42 42 40 44 38 44 42 43 DY048 / 4 Ton Horizontal Ducted Inlet 769 1077 1087 0.5 0.4 1.0 993 2270 1406 0.54 1.24 0.
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343615-YTG-A-0807 TABLE 10: DY048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 791 0.2 1408 0.54 Cooling ID Blower Operation2 Only (dB) (dB) 76 95 68 84 54 57 48 53 43 44 40 43 38 43 43 43 DY048 / 4 Ton Vertical Ducted Inlet 794 1084 1095 0.5 0.2 1.0 1000 2336 1275 0.42 1.12 0.
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343615-YTG-A-0807 TABLE 12: DY060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 840 0.2 1695 0.67 Cooling ID Blower Operation2 Only (dB) (dB) 77 84 71 71 57 58 53 53 50 50 49 49 49 49 49 49 DY060 / 5 Ton Horizontal Ducted Inlet 845 1166 1188 0.6 0.3 1.3 1100 2618 1323 0.50 1.51 0.
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343615-YTG-A-0807 TABLE 14: DY060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) UNIT DESCRIPTION / MODEL CONFIGURATION Indoor Blower Speed (RPM) Blower Static Pressure (IWG) Airflow (CFM) Blower Motor BHP Octave Center Freq. 63 125 250 500 1000 2000 4000 8000 834 0.2 1525 0.61 Cooling ID Blower Operation2 Only (dB) (dB) 77 86 69 70 56 63 50 52 48 51 43 47 47 49 46 47 DY060 / 5 Ton Vertical Ducted Inlet 840 1171 1194 0.6 0.2 1.3 1019 2624 1256 0.44 1.43 0.
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343615-YTG-A-0807 TABLE 16: DY036 COOLING CAPACITIES (3 TON) Temperature of Air on Condenser Coil Air on Evaporator Coil CFM 900 1050 1200 1350 1500 900 1050 1200 1350 1500 900 1050 1200 1350 1500 75°F 85°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) Sensible Capacity (MBH)1 Return Dry Bulb (°F) WB (°F) Total Cap.
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343615-YTG-A-0807 TABLE 17: DY048 COOLING CAPACITIES (4 TON) Temperature of Air on Condenser Coil Air on Evaporator Coil CFM 1200 1400 1600 1800 2000 1200 1400 1600 1800 2000 1200 1400 1600 1800 2000 75°F 85°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) Sensible Capacity (MBH)1 Return Dry Bulb (°F) WB (°F) Total Cap.
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343615-YTG-A-0807 TABLE 18: DY060 COOLING CAPACITIES (5 TON) Temperature of Air on Condenser Coil Air on Evaporator Coil CFM 1500 1750 2000 2250 2500 1500 1750 2000 2250 2500 1500 1750 2000 2250 2500 75°F 85°F Sensible Capacity (MBH)1 Return Dry Bulb (°F) WB (°F) Total Cap.1 (MBH) Total2 Input (kW) 86 83 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 73.9 67.1 60.7 57.7 76.2 69.2 62.7 59.6 78.6 71.4 64.6 61.4 79.1 71.9 65.0 61.8 79.6 72.3 65.5 62.2 3.7 3.7 3.6 3.7 3.
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343615-YTG-A-0807 TABLE 19: SUPPLY AIR BLOWER PERFORMANCE (DY036, 048, & 060 DIRECT DRIVE) SIDE DUCT APPLICATION WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS 1.0 CFM 0.9 WATTS 52 AVAILABLE EXTERNAL STATIC PRESSURE - IWG1 0.5 0.6 0.7 0.8 CFM 42 0.4 WATTS 32 HI MED/HI MED MED/LOW LOW HI MED/HI MED MED/LOW LOW HI MED/HI MED MED/LOW LOW 0.3 CFM UNIT MOTOR TONNAGE SPEED 0.
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343615-YTG-A-0807 TABLE 21: STATIC RESISTANCES RESISTANCE, IWG DESCRIPTION CFM 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.30 7-15KW 0.04 0.05 0.06 0.07 0.08 0.10 0.12 0.14 0.16 0.19 0.22 20-30KW 0.06 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.08 0.10 0.12 0.14 0.16 0.18 0.20 0.23 0.26 0.29 0.32 ECONOMIZER1,3 ELECTRIC HEATERS1 COOLING ONLY2 1.
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343615-YTG-A-0807 TABLE 23: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-1-60 11.3 68.0 2.3 8.0 0.0 230-1-60 11.3 68.0 2.3 8.0 0.0 208-3-60 8.3 68.0 2.3 8.0 0.0 230-3-60 8.3 68.0 2.3 8.0 0.0 460-3-60 5.1 34.0 1.3 8.0 0.0 575-3-60 3.2 26.0 1.3 8.0 0.0 208-1-60 15.4 86.0 2.3 10.6 0.0 230-1-60 15.4 86.0 2.3 10.6 0.
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343615-YTG-A-0807 TABLE 23: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET (CONT) COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-1-60 28.8 145.0 2.3 10.6 0.0 230-1-60 28.8 145.0 2.3 10.6 0.0 208-3-60 17.3 123.0 2.3 10.6 0.0 230-3-60 17.3 123.0 2.3 10.6 0.0 460-3-60 9.6 70.0 1.3 10.6 0.0 575-3-60 7.4 53.0 1.3 10.6 0.0 DY060 ELECTRIC HEATER HEATER HEATER MODEL NO.
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343615-YTG-A-0807 TABLE 24: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-1-60 11.3 68.0 2.3 8.0 10.0 230-1-60 11.3 68.0 2.3 8.0 10.0 208-3-60 8.3 68.0 2.3 8.0 10.0 230-3-60 8.3 68.0 2.3 8.0 10.0 460-3-60 5.1 34.0 1.3 8.0 5.0 575-3-60 3.2 26.0 1.3 8.0 4.0 208-1-60 15.4 86.0 2.3 10.6 10.0 230-1-60 15.4 86.0 2.3 10.
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343615-YTG-A-0807 TABLE 24: ELECTRICAL DATA - DY036, 048 & 060 DIRECT DRIVE W/ POWERED CONVENIENCE OUTLET (CONT) COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-1-60 28.8 145.0 2.3 10.6 10.0 230-1-60 28.8 145.0 2.3 10.6 10.0 208-3-60 17.3 123.0 2.3 10.6 10.0 230-3-60 17.3 123.0 2.3 10.6 10.0 460-3-60 9.6 70.0 1.3 10.6 5.0 575-3-60 7.4 53.0 1.3 10.6 4.0 DY060 ELECTRIC HEATER HEATER HEATER MODEL NO.
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343615-YTG-A-0807 TABLE 25: DY PHYSICAL DATA DY MODELS EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR AIR FILTERS CHARGE 036 048 060 Centrifugal Blower (Dia. x Wd. in.) 12 X 10 12 X 10 12 X 10 Fan Motor HP (Direct Drive) 3/4 1 1 Rows Deep 3 4 4 Fins Per Inch 13 13 13 5.1 Face Area (Ft.2) 5.1 5.1 Propeller Dia. (in.) 24 24 24 Fan Motor HP 1/2 1/2 1/2 4200 Nom. CFM 4200 4200 Rows Deep 2 2 2 Fins Per Inch 18 18 18 Face Area (Ft.2) 17.
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343615-YTG-A-0807 TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTECTION AND WIRING. TYPICAL CONTROL WIRING COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT TERMINALS 1 COOLING / HEATING (24 VOLT THERMOSTAT) THERMOSTAT 1 TERMINALS UNIT TERMINAL STRIP TB1 R RV 24 VOLT TRANSFORMER Y1 YC ADD JUMPER Y2 UNIT TERMINAL STRIP TB1 RC R Y Y1 24 VOLT TRANSFORMER Y2 G GF W C 1 RH W1 W2 24 VOLT THERMOSTAT 2TH07701024.
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343615-YTG-A-0807 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW Unitary Products Group 25
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343615-YTG-A-0807 DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD 26 Unitary Products Group
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343615-YTG-A-0807 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) TABLE 29: MINIMUM CLEARANCES FILTER ACCESS BLOWER MOTOR ACCESS LOCATION CLEARANCE Front 24” (Cooling/Electric Heat) 32” (Gas Heat) Rear 12” (Less Economizer) 36” (With Economizer or Fixed Air/Motorized Damper) Left Side (Filter Access) 24” (Less Economizer) 36” (With Economizer) Right Side (Cond.
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343615-YTG-A-0807 FIGURE 9 - TYPICAL APPLICATIONS 28 Unitary Products Group
PAGE 29
343615-YTG-A-0807 BACK OF UNIT A 447/8 BACK OF UNIT A 447/8 821/4 821/4 B F D X X B APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT C Y FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY C E CONDENSER COIL END OF UNIT D Y FRONT OF UNIT FIGURE 10 -FOUR AND SIX POINT LOADING TABLE 30: DY 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL 4-Point Loading (lb) 6-Point Loading (lb) A B C D A B C D E F DY036 Cooling/ Electric 575 132 125 155 164 89 85 82 102 106 1
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343615-YTG-A-0807 TABLE 32: OPERATING WEIGHTS (LBS.) MODEL SIZE 3 TON 4 TON 5 TON 575 585 590 N04 615 - - N06 - 635 - N08 635 - 650 DY (Cooling Only) BASIC UNIT DY (Gas/Electric) N10 - 655 660 D06 625 635 640 D10 645 655 660 Economizer 50 Motorized Damper OPTIONS Electric Heater 26 5 - 7 kW 18 10 - 15 kW 23 20 - 30 kW ACCY.
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343615-YTG-A-0807 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Magnum™ units are convertible single package units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
PAGE 32
343615-YTG-A-0807 Coils: a. Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. b. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design. Refrigerant Circuit and Refrigerant Safety Components shall include: a. Independent fixed-orifice or thermally operated expansion devices. b.
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343615-YTG-A-0807 OPTIONAL OUTDOOR AIR (Shall be made available by either/or): • • ELECTRONIC ENTHALPY AUTOMATIC ECONOMIZER- Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, spring return damper actuator. The maximum leakage rate for the outdoor air intake dampers shall not exceed 2% when dampers are fully closed and operating against a pressure differential of 0.5 IWG.
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3615-YTG-A-0807 34 Unitary Products Group
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343615-YTG-A-0807 Unitary Products Group 35