Air Conditioner User Manual

ManualsBrandsYork ManualsAir CompressorDNH018

036-21233-002-A-0903

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

TECHNICAL GUIDE

CHAMPION

PLUS

SINGLE PACKAGE GAS/ELECTRIC

AIR COOLED AIR CONDITIONERS

1-1/2 THROUGH 5 NOMINAL TON

DNH018 THROUGH 060

UP TO 12.4 SEER

FLEXIBLE LIGHT COMMERCIAL UNIT

GENERAL

YORK’s Champion

package units are designed to handle

applications ranging from residential to light commercial and

any in between. The Champion

is a unit that gives you the

flexibility and choices you need in today’s market.

FEATURING

• COOLING/GAS HEATING UNITS (NATURAL GAS OR

PROPANE)

• LOW PROFILE

• QUIET OPERATION

• COMMON FOOTPRINT

• OPTIONAL SLIDE IN MOTORIZED DAMPERS

• OPTIONAL SLIDE IN ECONOMIZERS

• OPTIONAL ELECTRIC HEATERS

• OPTIONAL PROPANE CONVERSION KIT

• OPTIONAL HIGH ALTITUDE CONVERSION KIT

(NATURAL GAS/PROPANE)

• OPTIONAL NOx KIT

• FULL PERIMETER BASE RAILS

• BOTTOM AND SIDE UTILITY CONNECTIONS

• 1” OR 2” CLEANABLE FILTERS STANDARD ON ALL

3 PHASE MODELS. OPTIONAL ON 1 PHASE MODELS

• WARRANTY - 1 PHASE

• 10 year compressor

• 10 year heat exchanger

• 5 year other parts

• WARRANTY - 3 PHASE

• 5 year compressor

• 10 year heat exchanger

• 1 year other parts

Summary of content (32 pages)

PAGE 1
036-21233-002-A-0903 ® FLEXIBLE LIGHT COMMERCIAL UNIT GENERAL CHAMPION® PLUS YORK’s Champion® package units are designed to handle applications ranging from residential to light commercial and any in between. The Champion® is a unit that gives you the flexibility and choices you need in today’s market. SINGLE PACKAGE GAS/ELECTRIC FEATURING AIR COOLED AIR CONDITIONERS • 1-1/2 THROUGH 5 NOMINAL TON • • • • • • • • TECHNICAL GUIDE DNH018 THROUGH 060 UP TO 12.
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036-21233-002-A-0903 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 STANDARD FEATURES/BENEFITS . . . . . . . . . . . . 3 FIELD-INSTALLED ACCESSORIES. . . . . . . . . . . . . 4 LIST OF TABLES Tbl. # Pg. # 1 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2 RATINGS COOLING/GAS HEATING . . . . . . . . . . . . . . 7 MECHANICAL SPECIFICATIONS . . . . . . . . . . . . . 29 3 DNH018 COOLING CAPACITIES - 1-1/2 TON. . . . . . .
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036-21233-002-A-0903 DESCRIPTION These packaged cooling/heating air conditioners are designed for outdoor installation. Only utility and duct connections are required at the point of installation. The gas-fired heaters have aluminized steel tubular heat exchangers and hot surface to pilot ignition. They are available in natural gas with field conversion to propane.
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036-21233-002-A-0903 FAN SYSTEM - All models operate over a wide range of design conditions with a 3-speed direct-drive fan motor. These units easily match all types of applications and provides greater on site flexibility to match comfort requirement. Single phase models have the Comfort-Match system that allows different speed taps for heating or cooling operations. This allows maximum comfort conditions.
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036-21233-002-A-0903 HAIL GUARD KIT - Kit contains protective grilles made of expanded aluminum with full perimeter frame. Sloped hoods are also included to assure maximum protection. openings on the base unit. Transition is from side square duct opening to 14" round duct opening. ROOF CURBS - NRCA approved curbs provide proper fit to base unit for rooftop installations. Curbs are designed to be assembled through hinge pins in each corner. Kit also provides seal strip to assure a water tight seal.
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036-21233-002-A-0903 TABLE 1: PHYSICAL DATA MODEL EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FAN CENTRIFUGAL BLOWER (Dia. x W. in.) FAN MOTOR HP (3 Speed) CHARGE FILTER FURNACE SECTION 6 030 10 X 8 10 X 8 10 X 8 11 x 10 036 11 x 10 042 12 x 11 048 12 x 11 060 1 1/2 1/2 1/2 3/4 3/4 3/4 2 2 3 3 3 3 3 FINS PER INCH 13 15 13 13 13 16 16 FACE AREA (Sq. Ft.) 3.5 3.5 3.5 3.5 4.5 4.5 4.5 PROPELLER DIA. (in.
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036-21233-002-A-0903 TABLE 2: RATINGS COOLING/GAS HEATING NET COOLING CAPACITY1 MODEL DNH 018N03606 024N03606 024N05606 030N03606 030N03625 030N03646 030N05606 030N05625 030N05646 036N03606 036N03625 036N03646 036N03658 036N05606 036N05625 036N05646 036N05658 036N07206 036N07225 036N07246 036N07258 042N06506 042N06525 042N06546 042N06558 042N09006 042N09025 042N09046 042N09058 048N06506 048N06525 048N06546 048N06558 048N09006 048N09025 048N09046 048N09058 048N11006 048N11025 048N11046 048N11058 060N06506 0
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036-21233-002-A-0903 TABLE 3: DNH018 COOLING CAPACITIES - 1-1/2 TON TEMPERATURE OF AIR ON CONDENSER COIL 72 Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F MBH1 MBH1 Sensible Capacity 8 MBH1 Sensible Capacity Sensible Capacity 1. MBH1 Sensible Capacity Sensible Capacity MBH1 NET CAP. MBH TOTAL POWER INPUT kW 86 83 85 °F 80 77 74 71 68 NET CAP. MBH TOTAL POWER INPUT kW 86 83 95°F 80 77 74 71 68 NET CAP.
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036-21233-002-A-0903 TABLE 4: DNH024 COOLING CAPACITIES - 2 TON TEMPERATURE OF AIR ON CONDENSER COIL 72 Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F MBH1 57 72 700 CFM WB °F 67 62 AIR ON EVAPORATOR COIL 800 CFM WB °F 57 72 67 62 57 72 900 CFM WB °F 67 62 57 72 1000 CFM WB °F 67 62 57 23.1 22.8 20.2 19.7 24.5 24.1 21.4 20.9 25.9 25.5 22.6 22.0 25.3 25.0 22.1 21.6 24.8 24.4 21.6 21.1 2.00 1.99 1.98 1.97 2.03 2.02 2.01 2.00 2.
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036-21233-002-A-0903 TABLE 5: DNH030 COOLING CAPACITIES - 2-1/2 TON TEMPERATURE OF AIR ON CONDENSER COIL 72 Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F MBH1 MBH1 Sensible Capacity 10 MBH1 Sensible Capacity Sensible Capacity 1. MBH1 Sensible Capacity Sensible Capacity MBH1 NET CAP. MBH TOTAL POWER INPUT kW 86 83 85 °F 80 77 74 71 68 NET CAP. MBH TOTAL POWER INPUT kW 86 83 95 °F 80 77 74 71 68 NET CAP.
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036-21233-002-A-0903 TABLE 6: DNH036 COOLING CAPACITIES - 3 TON TEMPERATURE OF AIR ON CONDENSER COIL 72 MBH1 Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Sensible Capacity MBH1 MBH1 Sensible Capacity Sensible Capacity 1. MBH1 Sensible Capacity Sensible Capacity MBH1 NET CAP. MBH TOTAL POWER INPUT kW 86 83 85 °F 80 77 74 71 68 NET CAP. MBH TOTAL POWER INPUT kW 86 83 95 °F 80 77 74 71 68 NET CAP.
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036-21233-002-A-0903 TABLE 7: DNH042 COOLING CAPACITIES - 3-1/2 TON TEMPERATURE OF AIR ON CONDENSER COIL 72 1. 12 Entering Dry Bulb °F Entering Dry Bulb °F Sensible Capacity MBH1 Sensible Capacity MBH1 MBH1 Sensible Capacity Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F 125 °F MBH1 125 °F Sensible Capacity 115 °F MBH1 105 °F Sensible Capacity 85 °F NET CAP. MBH TOTAL POWER INPUT kW 86 83 80 77 74 71 68 NET CAP. MBH TOTAL POWER INPUT kW 86 83 80 77 74 71 68 NET CAP.
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036-21233-002-A-0903 TABLE 8: DNH048 COOLING CAPACITIES - 4 TON TEMPERATURE OF AIR ON CONDENSER COIL 72 MBH1 Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Sensible Capacity MBH1 MBH1 Sensible Capacity Sensible Capacity 1. MBH1 Sensible Capacity Sensible Capacity MBH1 NET CAP. MBH TOTAL POWER INPUT kW 86 83 85 °F 80 77 74 71 68 NET CAP. MBH TOTAL POWER INPUT kW 86 83 95 °F 80 77 74 71 68 NET CAP.
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036-21233-002-A-0903 TABLE 9: DNH060 COOLING CAPACITIES - 5 TON TEMPERATURE OF AIR ON CONDENSER COIL 72 Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F Entering Dry Bulb °F MBH1 MBH1 Sensible Capacity 14 MBH1 Sensible Capacity Sensible Capacity 1. MBH1 Sensible Capacity Sensible Capacity MBH1 NET CAP. MBH TOTAL POWER INPUT kW 86 83 85 °F 80 77 74 71 68 NET CAP. MBH TOTAL POWER INPUT kW 86 83 95 °F 80 77 74 71 68 NET CAP.
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036-21233-002-A-0903 TABLE 10: SIDE SUPPLY AIR PERFORMANCE - 208 VOLT1 060 (3 tube) 060 (4 & 5 tube) 060 (factory setting) 060 (field setting) 1.
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036-21233-002-A-0903 TABLE 11: SIDE SUPPLY AIR BLOWER PERFORMANCE - 230, 460 & 575 VOLT1 060 (3 tube) (only 230 & 460 volts) 060 (4 & 5 tube) (only 230 & 460 volts) 060 (factory setting) (only 230 & 460 volts) 060 (field setting) (only 230 & 460 volts) 1. 16 688 470 688 1169 966 1169 1301 1711 1512 - 454 234 454 663 501 663 731 1092 855 - 568 1073 1073 1521 - WATTS 257 473 473 692 534 460 692 534 783 613 1168 915 - CFM 588 809 809 1264 1075 903 1364 1075 1445 1266 1902 1665 - 1.
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036-21233-002-A-0903 TABLE 12: BOTTOM SUPPLY AIR BLOWER PERFORMANCE - 208 VOLT1 060 (3 tube) 060 (4 & 5 tube) 060 (factory settings) 060 (field settings) 1. 322 322 561 - 419 - 293 - WATTS 547 547 999 - CFM 221 458 203 380 676 351 221 380 676 351 639 1147 600 500 961 474 639 1147 600 500 626 559 - CFM WATTS 554 805 554 805 1295 1085 1295 1085 1319 1242 - 1.10 CFM 237 176 398 237 398 663 528 428 663 -528 648 583 523 1.
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036-21233-002-A-0903 TABLE 13: BOTTOM SUPPLY AIR BLOWER PERFORMANCE - 230, 460 & 575 VOLTS1 CFM WATTS CFM WATTS CFM WATTS 899 732 899 732 1490 1274 1695 1490 1274 1672 1547 1477 2200 2036 1846 318 265 318 265 652 555 821 652 555 804 707 626 1200 1055 935 649 850 649 1080 850 1422 1217 1618 1422 1217 1613 1495 1428 2123 1967 1785 230 304 230 504 304 625 542 796 625 542 779 683 608 1163 1020 908 586 778 586 999 778 1339 1148 1527 1339 1148 1554 1442 1378 2045 1897 1723 217 287 217 483 287 602 520
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036-21233-002-A-0903 TABLE 15: ADDITIONAL STATIC PRESSURE RESISTANCE 3-1/2 - 5 TON (DNH042 - 060)1 DESCRIPTION WET EVAPORATOR COIL ECONOMIZER2 FILTER FRAME KIT RESISTANCE, IWG CFM 1,500 1,600 .06 .07 1,100 .02 1,200 .03 1,300 .04 1,400 .05 .02 .02 .02 .03 .03 .04 .04 .05 .05 .06 1,700 .07 1,800 .08 1,900 .09 2,000 .09 .04 .04 .04 .05 .05 .07 .08 .09 .10 .11 1. Deduct these resistance values from the available external static pressure shown in Table 10, 11, 12, and 13 2.
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036-21233-002-A-0903 TABLE 16: ELECTRICAL DATA MODEL DNH POWER SUPPLY VOLTAGE LIMITATIONS1 MIN. MAX. RLA LRA COND. FAN MOTOR, FLA COMPRESSOR SUPPLY AIR BLOWER MOTOR FLA MINIMUM CIRCUIT AMPACITY MAX. MAX. HACR FUSE SIZE, BREAKER SIZE, AMPS2 AMPS UNIT POWER FACTOR TRANSFORMER SIZE (VA) 018 208/230-1-60 187 253 7.1 48 1.1 2.6 12.5 15 15 .96 40 024 208/230-1-60 187 253 9.3 57 1.1 2.6 15.3 20 20 .96 40 030 208/230-1-60 187 253 13.6 67 1.1 2.6 20.7 30 30 .
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036-21233-002-A-0903 V E N T AI R O U T L E T H O O D B L O W E R S E R V IC E A C C E S S C O M PA R T M E N T G AS S U P PL Y 1 - 1 / 4 " D I A . P A N E L H O L E (1 / 2 " N P T I C O N N E C T IO N ) C O N D E N S E R C O IL U N IT C O N D E N S A T E C O N N E C T IO N 3 /4 " N P T I (T R A P R E C O M M E N D E D ) A 2-3/8 H IG H V O L T A G E C O N N . 1 -3 / 8 " D I A . K N O C K OU T H IG H V O L T A G E C O N N . 7 /8 " D IA .
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036-21233-002-A-0903 H IG H V O L T A G E C O N N . 1 -3 /3 2 " D IA . K N O C K O U T 8 -7 /8 1 1 -7 /8 1 9 -1 /4 F R O N T G A S S U P P L Y 1 -5 /8 " D IA . K N O C K O U T (1 /2 " N P T I C O N N E C T IO N ) L O W V O L T A G E C O N N . 1 /8 " D IA .
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036-21233-002-A-0903 F IE L D S U P P L IE D D IS C O N N E C T S W IT C H L O C A T E D T O R E A R O F U N IT T O P O W E R C O N T R O L W IR IN G T O IN D O O R T H E R M O S T A T S U P P Y R E T U R N A IR D U C T S U P P L Y A IR D U C T T O G A S S U P P L Y L IN E M A N U A L G A S S H U T -O F F V A L V E FIGURE 7 - TYPICAL SLAB ON GROUND INSTALLATION M A N U A L G A S S H U T -O F F V A L V E S U D IS C S M O O T O F IE L D P P L IE D O N N E C T W IT C H U N T E D N U N IT P O W E
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036-21233-002-A-0903 R O O F C U R B IN S T A L L A T IO N R E A R D U C T R O O F C U R B IN S T A L L A T IO N B O T T O M D U C T S L A B O N G R O U N D IN S T A L L A T IO N FIGURE 9 - TYPICAL DUCT APPLICATIONS TABLE 19: UNIT WEIGHTS AND CENTER OF GRAVITY UNIT SIZE 018 024 030 036 042 048 060 SHIPPING WEIGHT (lbs.) 365 365 395 400 470 475 485 OPERATING WEIGHT (lbs.) 360 360 390 395 465 470 480 “A” 91 91 98 100 131 133 136 CORNER WEIGHTS (location, lbs.
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036-21233-002-A-0903 R E C O M M E N D E D D U C T S IZ E 1 7 -1 /2 " X 1 6 -3 /4 " 4 2 -2 /3 4 0 -3 /4 1 7 -5 /8 3 -1 /2 1 7 -1 /4 4 5 -1 /8 4 3 -1 /4 O P E N IN G F O R R E T U R N A IR D U C T 2 2 1 O P E N IN G F O R S U P P L Y A IR D U C T R E C O M M E N D E D D U C T S IZ E 1 7 -1 /8 " X 2 1 -1 /2 " 1 4 FIGURE 11 - ROOF CURB DIMENSIONS1 1.
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036-21233-002-A-0903 M1 - 2 L2 T2 SEE DETAIL "A" DETAIL "A" OPTIONAL CCH S / P CONFIGURATION CCH BLK BLK L1 T1 D / P CONFIGURATION CCH BLK BLK L1 L2 FIGURE 13 - TYPICAL WIRING DIAGRAM (208/230-1-60 POWER SUPPLY) FIGURE 14 - TYPICAL WIRING DIAGRAM (208/230-3-60 POWER SUPPLY) 26 Unitary Products Group
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036-21233-002-A-0903 FIGURE 15 - TYPICAL WIRING DIAGRAM (460-3-60 POWER SUPPLY) FIGURE 16 - TYPICAL WIRING DIAGRAM (575-3-60) Unitary Products Group 27
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036-21233-002-A-0903 TYPICAL WIRING DIAGRAM NOTES tape unused speed tap wires to prevent shorting and secure near M2 contactor. 1. All field wiring to be accomplished following city, local and/or national codes in effect at time of installation of this unit. 2. Caution: Label all wires prior to disconnection when servicing controls.
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036-21233-002-A-0903 FIGURE 18 - WIRING DIAGRAM DETAIL B (460 & 575-3-60 POWER SUPPLY)1 1. See Figures 15 and 16. MECHANICAL SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. YORK’s Champion® package units are designed to handle applications ranging from residential to light commercial and any in between. The Champion® is a unit that gives you the flexibility and choices you need in today’s market.
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036-21233-002-A-0903 REFRIGERANT COMPONENTS Compressors: a. b. Shall be fully hermetic type, direct drive, internally protected with internal high-pressure relief and over temperature protection. The hermetic motor shall be suction gas cooled and have a voltage range of + or - 10% of the unit nameplate voltage. Shall have internal isolation and sound muffling to minimize vibration and noise, and be externally isolated on a dedicated, independent mounting. Coils: a. b.
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036-21233-002-A-0903 Unitary Products Group 31