Air Conditioner User Manual

ManualsBrandsYork ManualsAir CompressorDF 072

254599-YTG-C-0807

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

TECHNICAL GUIDE

SINGLE PACKAGE GAS/ELECTRIC UNITS

AND SINGLE PACKAGE

AIR CONDITIONERS

DF 072

6 NOMINAL TONS

10.4 EER

DESCRIPTION

YORK

Sunline Plus™ units are convertible single package

air conditioners. The units were designed for light commercial

and commercial applications. They can easily be installed on

a roof curb, slab, roof jack or frame.

All units include:

• Powder Paint finish that meets ASTM-B-117 1000 hour

salt spray standards

• Permanently lubricated motors

• Bottom or side air discharge configuration capability

(field convertible)

• Manufactured under the quality standards of ISO9001

• Simplicity

Control Board

• Copper tube/aluminum fin coils

• Easy access to all components

• Rigging holes in base rails for lifting

• Fork lift slots on three sides

• Single point power connection

• Complete factory package - tested, charged and wired

• CSA agency listing on all units

WARRANTY

• Factory Limited Parts Warranty

• One-year parts warranty

• A Five-year parts warranty on the compressor and

electric heat elements.

• Ten-year parts warranty on the gas-fired heat

exchangers.

Summary of content (24 pages)

PAGE 1
254599-YTG-C-0807 ® DESCRIPTION TECHNICAL GUIDE SINGLE PACKAGE GAS/ELECTRIC UNITS YORK® Sunline Plus™ units are convertible single package air conditioners. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame.
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54599-YTG-C-0807 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 LIST OF TABLES PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 Tbl. # FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 SOUND POWER RATING . . . . . . . . . . . . . . . . . . . . . . 8 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 2 CAPACITY RATINGS - (ARI 210/240) . . . . . . . . . . . . . 8 FIELD-INSTALLED ACCESSORIES. . . . . . . . . . . .
PAGE 3
254599-YTG-C-0807 PRODUCT NOMENCLATURE 6 Ton Sunline Model Number Nomenclature D F 072 N04 A 2 A AA 1 0 1 2 4 A Product Category Product Style D = A/C, Single Pkg., R-22 A = Style A Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed. F = 10.4 EER A/C SS Drain Pan CPC Controller, DFS, APS Nominal Cooling Capacity Johnson Controller, DFS, APS Honeywell Controller, DFS, APS 072 = 6.
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254599-YTG-C-0807 FEATURES gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips. All models are available with a wide variety of factorymounted options such as stainless steel heat exchangers, electric heaters, phase monitor, convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every application.
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254599-YTG-C-0807 FIGURE 1 - UNIT CUTAWAY FACTORY-INSTALLED OPTIONS • SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.
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254599-YTG-C-0807 scheduling is built-in. Two different modes of demand ventilation are achieved through the INTELLI-Comfort™ using CO2 sensors. It uses an inside CO2 sensor to perform Demand Ventilation. It can also use an Outside CO2 sensor to perform Differential Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist.
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254599-YTG-C-0807 FIELD-INSTALLED ACCESSORIES • SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. tudes up to 6,000 feet. This accessory supplements the basic propane conversion kit. • LOW NOX KIT- Required to reduce the emission of nitrogen oxides below 40 nanograms per joule.
PAGE 8
254599-YTG-C-0807 TABLE 1: SOUND POWER RATING1 UNIT SIZE 072 ESP SOUND POWER (db 10-12 Watts) BLOWER Octave Band Centerline Frequency (Hz) CFM 2,200 IWG SPEED KW 63 125 250 500 1,000 2,000 4,000 8,000 SWL dB(A) 0.3 HIGH 1.35 87 87 77 70 72 65 60 55 77 dB(A) @ 10Ft.2 44 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only.
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254599-YTG-C-0807 TABLE 5: DF072 COOLING CAPACITIES (6 TON) Return Air CFM 2750 2475 2200 1925 1650 2750 2475 2200 1925 1650 WB (°F) Gross Capacity (MBh) Power Input (kW)1 86 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 83.1 79.5 72.7 66.7 82.4 78.8 72.1 66.1 81.7 78.1 71.4 65.5 79.3 75.8 69.4 63.6 77 73.6 67.3 61.7 5.24 5.15 5.08 5.04 5.25 5.16 5.10 5.05 5.26 5.18 5.11 5.06 5.24 5.15 5.08 5.04 5.21 5.12 5.06 5.01 54.6 67.8 72.7 66.7 52.1 65.0 72.1 66.1 49.6 62.3 71.4 65.
PAGE 10
254599-YTG-C-0807 TABLE 6: SUPPLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APPLICATION Unit Air Flow Tonnage (CFM) 62,3 2500 2400 2300 2200 2100 2000 1900 1800 1700 1600 1500 Unit Air Flow Tonnage (CFM) 62,3 2500 2400 2300 2200 2100 2000 1900 1800 1700 1600 1500 0.2 RPM Watts 1059 1560 1032 1405 1005 1260 980 1160 930 1060 877 950 - RPM 1193 1170 1148 1121 1100 1079 1058 1035 1020 1004 0.9 Watts 1665 1580 1480 1385 1285 1180 1060 960 900 860 0.
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254599-YTG-C-0807 TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APPLICATION Unit Tonnage Motor Speed 62 Hi Med/Hi Med Med/Low Low Unit Tonnage Motor Speed 62 Hi Med/Hi Med Med/Low Low Available External Static Pressure - IWG1 0.3 0.4 0.5 CFM Watts CFM Watts CFM Watts 2258 931 2247 950 2223 964 2127 784 2119 808 2089 826 1999 656 1985 675 1947 696 - 0.2 CFM 2256 2145 2020 - Watts 883 771 637 - 0.
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254599-YTG-C-0807 TABLE 11: ELECTRICAL DATA - DF072 BELT DRIVE W/O POWERED CONV. OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-3-60 20.7 156.0 2.3 5.2 0.0 230-3-60 20.7 156.0 2.3 5.2 0.0 460-3-60 10.0 75.0 1.3 2.6 0.0 575-3-60 8.2 54.0 1.3 2.0 0.0 DF072 (6.0) ELECTRIC HEATER HEATER HEATER MODEL NO.
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254599-YTG-C-0807 TABLE 13: ELECTRICAL DATA - DF072 BELT DRIVE W/POWERED CONV. OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-3-60 20.7 156.0 2.3 5.2 10.0 230-3-60 20.7 156.0 2.3 5.2 10.0 460-3-60 10.0 75.0 1.3 2.6 5.0 575-3-60 8.2 54.0 1.3 2.0 4.0 DF072 (6.0) ELECTRIC HEATER HEATER HEATER MODEL NO.
PAGE 14
254599-YTG-C-0807 TABLE 15: DF PHYSICAL DATA DF MODELS 072 Centrifugal Blower (Dia. x Wd. in.) EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) AIR FILTERS CHARGE 12 X 10 Fan Motor HP (Direct Drive) 1 Fan Motor HP (Belt Drive) 1 1/2 Rows Deep 4 Fins Per Inch 13 Face Area (Sq. Ft.) 5.1 Propeller Dia. (in.) 24 Fan Motor Hp 1/2 Nom. CFM 4200 Rows Deep 2 Fins Per Inch 18 Face Area (Sq. Ft.) 17.
PAGE 15
254599-YTG-C-0807 TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTECTION AND WIRING. TYPICAL CONTROL WIRING COOLING / HEATING (24 VOLT THERMOSTAT) COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT 1 TERMINALS THERMOSTAT1 UNIT TERMINAL TERMINALS STRIP TB1 ADD JUMPER R RV UNIT TERMINAL STRIP TB1 RC R Y Y1 24 VOLT TRANSFORMER Y1 YC RH 24 VOLT TRANSFORMER Y2 Y2 W W1 G GF W2 C G G C 1 24 VOLT THERMOSTAT 2TH07701024.
PAGE 16
254599-YTG-C-0807 FIGURE 3 - UNIT DIMENSIONS (6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (6 TON COOLING/GAS HEAT) FRONT VIEW 16 Unitary Products Group
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254599-YTG-C-0807 DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Unitary Products Group 17
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254599-YTG-C-0807 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) TABLE 18: UTILITIES ENTRY FILTER ACCESS BLOWER MOTOR ACCESS HOLE OPENING SIZE (DIA.
PAGE 19
254599-YTG-C-0807 FIGURE 9 - TYPICAL APPLICATIONS Unitary Products Group 19
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254599-YTG-C-0807 BACK OF UNIT A 447/8 BACK OF UNIT A 447/8 821/4 821/4 D B F X X B APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT C Y FRONT OF UNIT C E APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT D Y FRONT OF UNIT FIGURE 10 - FOUR AND SIX POINT LOADING TABLE 20: DF 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT 4-Point Loading (lb) TOTAL 6-Point Loading (lb) A B C D A B C D E F DF072 Cooling/ Electric 660 147 144 183 186 98 97 96 122 123 125
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254599-YTG-C-0807 FIGURE 11 - ROOF CURB DIMENSIONS GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline PlusTM units are convertible single package units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
PAGE 22
254599-YTG-C-0807 insulated with a minimum 1/2” thick insulation, coated on the airside. Aluminum foil faced insulation shall be used in the furnace compartment and be fastened with ridged fasteners to prevent insulation from entering the air stream. Cabinet panels shall be “large” size, easily removable for servicing and maintenance. Full perimeter base rails shall be provided to assure reliable transit of equipment, overhead rigging and proper sealing on roof curb applications.
PAGE 23
254599-YTG-C-0807 steel for corrosion resistance and allowing minimum mixed air entering temperature of 25°F. Burners shall be of the inshot type, constructed of aluminum coated steel and contain air mixture adjustments. All gas piping shall enter the unit cabinet at a single location through either the side or curb, without any field modifications. Integrated control boards shall provide timed control of evaporator fan functioning and burner ignition.
PAGE 24
• GAS PIPING - Contains 1/2” pipe nipples, fittings and gas cock (including panel assess gaskets) required for bottom gas supply connection with external shut off. • POWER EXHAUST OPTION - To work in conjunction with economizers. • ELECTRIC HEATERS • ECONOMIZER/MOTORIZED DAMPER RAIN HOOD Contains all hood panels and the hardware for assembling. • MANUAL OUTDOOR AIR DAMPER • COIL GUARD KIT - Guard for cooling coil.