Air Conditioner User Manual

ManualsBrandsYork ManualsAir CompressorCSA 48

254597-YTG-B-0507

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

SINGLE PACKAGE GAS/ELECTRIC UNITS

AND SINGLE PACKAGE

AIR CONDITIONERS

DH 036, 048 & 060

3, 4 & 5 NOMINAL TONS

12.2 THROUGH 13.2 SEER

TECHNICAL GUIDE

DESCRIPTION

YORK Sunline Ultra

units are convertible single package air

conditioners with a common cabinet and a common roof curb

for the 3, 4 and 5 ton sizes. The units were designed for light

commercial and commercial applications. They can easily be

installed on a roof curb, slab, roof jack or frame.

All units include:

• Powder Paint finish that meets ASTM-B-117 1000 hour

salt spray standards

• Permanently lubricated motors

• Bottom or side air discharge configuration capability

(field convertible)

• Manufactured under the quality standards of ISO9001

• Simplicity

Control Board

• Copper tube/aluminum fin coils

• Easy access to all components

• Rigging holes in base rails for lifting

• Fork lift slots on three sides

• Single point power connection

• Complete factory package - tested, charged and wired

• CSA agency listing on all units

WARRANTY

• Factory Limited Parts Warranty

• One-year parts warranty

• A Five-year parts warranty on the compressor and

electric heat elements.

• Ten-year parts warranty on the gas-fired heat

exchangers.

Summary of content (32 pages)

PAGE 1
254597-YTG-B-0507 ® DESCRIPTION YORK Sunline Ultra® units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame.
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54597-YTG-B-0507 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 LIST OF TABLES PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 Tbl. # FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 SOUND POWER RATING . . . . . . . . . . . . . . . . . . . . . . . 8 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 2 CAPACITY RATINGS - (ARI 210/240) . . . . . . . . . . . . . 8 FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . .
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254597-YTG-B-0507 PRODUCT NOMENCLATURE 3-5 Ton Sunline Ultra Model Number Nomenclature D H 048 N04 A 2 A AA 1 0 1 2 4 A Product Category Product Style D = A/C, Single Pkg., R-22 A = Style A Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed. H = 12.0 SEER A/C SS Drain Pan CPC Controller, DFS, APS Johnson Controller, DFS, APS Nominal Cooling Capacity Honeywell Controller, DFS, APS 036 = 3.
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254597-YTG-B-0507 FEATURES gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips. All models are available with a wide variety of factorymounted options such as stainless steel heat exchangers, electric heaters, phase monitor, convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every application.
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254597-YTG-B-0507 FIGURE 1 - UNIT CUTAWAY • BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as Simplicity® INTELLI-Comfort™, Novar, Honeywell, Johnson, and CPC. • PHENOLIC COATED EVAPORATOR AND CONDENSER COILS - Special coating process that utilizes Technicoat 10-1TM processes. Coating is applied by total immersion of the complete coil for maximum protection. • ELECTRIC HEATERS - Wired for single point power supply.
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254597-YTG-B-0507 • • • • • 6 installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor, and an Outside Air IAQ sensor. Construction mode operation, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. Two different modes of demand ventilation are achieved through the INTELLI-Comfort™ using CO2 sensors. It uses an inside CO2 sensor to perform Demand Ventilation.
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254597-YTG-B-0507 FIELD-INSTALLED ACCESSORIES • SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers. tudes up to 6,000 feet. This accessory supplements the basic propane conversion kit. • LOW NOX KIT - Required to reduce the emission of nitrogen oxides below 40 nano grams per joule.
PAGE 8
254597-YTG-B-0507 SOUND POWER RATING1 TABLE 1: UNIT SIZE ESP SOUND POWER (db 10-12 Watts) BLOWER Octave Band Centerline Frequency (Hz) CFM IWG SPEED KW 63 125 250 500 1,000 2,000 4,000 8,000 SWL dB(A) dB(A) @ 10Ft.2 036 1,200 0.6 LOW 0.60 84 84 74 67 69 62 57 52 74 41 048 1,600 0.55 HIGH 0.80 85 85 75 68 70 63 58 53 75 42 060 2,000 0.45 HIGH 1.00 86 86 76 69 71 64 59 54 76 43 1.
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254597-YTG-B-0507 TABLE 5: DH036 COOLING CAPACITIES (3 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL TOTAL 1 CFM 1500 1350 1200 1050 900 95°F 85°F SENSIBLE CAPACITY1 ENTERING DRY BULB, °F POWER CAP. MBH INPUT2 kW WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 55.2 49.1 44.7 42.4 55.2 49.1 44.7 42.4 51.9 46.1 42.0 39.8 49.4 43.9 40.0 37.9 46.9 41.7 38.0 36.0 3.18 3.13 3.05 3.05 3.18 3.13 3.05 3.05 3.15 3.10 3.02 3.03 3.12 3.07 2.99 3.00 3.09 3.04 2.
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254597-YTG-B-0507 TABLE 6: DH048 COOLING CAPACITIES (4 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL TOTAL 1 CFM 2000 1800 1600 1400 1200 95°F 85°F SENSIBLE CAPACITY1 ENTERING DRY BULB, °F POWER CAP. MBH INPUT2 kW WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 59 53 47 47 58 53 47 46 57 52 46 45 54 49 43 43 51 46 41 40 3.3 3.2 3.2 3.1 3.3 3.2 3.2 3.1 3.3 3.2 3.2 3.1 3.2 3.1 3.1 3.1 3.2 3.1 3.1 3.
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254597-YTG-B-0507 TABLE 7: DH060 COOLING CAPACITIES (5 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL TOTAL 1 CFM 2500 2250 2000 1750 1500 95°F 85°F SENSIBLE CAPACITY1 ENTERING DRY BULB, °F POWER CAP. MBH INPUT2 kW WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 82 70 67 66 78 67 64 63 75 64 61 60 72 62 59 58 69 59 56 55 4.3 4.2 4.0 4.0 4.3 4.2 4.0 4.0 4.3 4.2 4.0 4.0 4.3 4.2 4.0 4.0 4.2 4.1 4.0 4.
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254597-YTG-B-0507 TABLE 8: UNIT TONNAGE 3 1 UNIT TONNAGE 3 1 SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION AVAILABLE EXTERNAL STATIC PRESSURE-IWG 2 0.60 0.40 0.
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254597-YTG-B-0507 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT TONNAGE 5 1 UNIT TONNAGE 5 1 AVAILABLE EXTERNAL STATIC PRESSURE-IWG 2 0.40 0.50 0.
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254597-YTG-B-0507 TABLE 12: BELT DRIVE BLOWER MOTOR AND DRIVE DATA MOTOR1 ADJUSTABLE MOTOR PULLEY BELT (NOTCHED) FIXED BLOWER PULLEY MODEL SIZE BLOWER RANGE (RPM) HP FRAME DESIGNATION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESIGNATION OUTSIDE DIA. (IN.) PITCH DIA. (IN.) BORE (IN.) DESIGNATION PITCH LENGTH (IN.) QTY. 3 TON 790/1120 1 1/2 56 1VL40 2.7-3.7 2.4-3.4 5/8 AK61 5.9 5.7 1 A36 37.3 1 4 TON 790/1120 1 1/2 56 1VL40 2.7-3.7 2.4-3.4 5/8 AK61 5.9 5.
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254597-YTG-B-0507 TABLE 15: ELECTRICAL DATA - DH036, 048 & 060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-3-60 13.1 110.0 2.3 8.0 0.0 230-3-60 13.1 110.0 2.3 8.0 0.0 208-3-60 13.1 110.0 2.3 10.6 0.0 230-3-60 13.1 110.0 2.3 10.6 0.0 208-3-60 16.0 137.0 2.3 10.6 0.0 230-3-60 16.0 137.0 2.3 10.6 0.0 DH036 DH048 DH060 ELECTRIC HEATER HEATER HEATER MODEL NO.
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254597-YTG-B-0507 TABLE 16: ELECTRICAL DATA - DH036-060 BELT DRIVE W/O POWERED CONVENIENCE OUTLET COMPRESSORS MODEL TONNAGE DH036 (3.0) VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-3-60 13.1 110.0 2.3 5.2 0.0 230-3-60 13.1 110.0 2.3 5.2 0.0 460-3-60 6.7 54.0 1.3 2.6 0.0 208-3-60 13.1 110.0 2.3 5.2 0.0 230-3-60 13.1 110.0 2.3 5.2 0.0 460-3-60 6.7 54.0 1.3 2.6 0.0 575-3-60 5.1 44.0 1.3 2.0 0.0 208-3-60 16.0 137.0 2.
PAGE 17
254597-YTG-B-0507 TABLE 17: ELECTRICAL DATA - DH036, 048 & 060 DIRECT DRIVE W/POWERED CONVENIENCE OUTLET COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-3-60 13.1 110.0 2.3 8.0 10.0 230-3-60 13.1 110.0 2.3 8.0 10.0 208-3-60 13.1 110.0 2.3 10.6 10.0 230-3-60 13.1 110.0 2.3 10.6 10.0 208-3-60 16.0 137.0 2.3 10.6 10.0 230-3-60 16.0 137.0 2.3 10.6 10.
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254597-YTG-B-0507 TABLE 18: ELECTRICAL DATA - DH036-060 BELT DRIVE W/POWERED CONVENIENCE OUTLET COMPRESSORS MODEL TONNAGE DH036 (3.0) VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA CONV OUTLET FLA 208-3-60 13.1 110.0 2.3 5.2 10.0 230-3-60 13.1 110.0 2.3 5.2 10.0 460-3-60 6.7 54.0 1.3 2.6 5.0 208-3-60 13.1 110.0 2.3 5.2 10.0 230-3-60 13.1 110.0 2.3 5.2 10.0 460-3-60 6.7 54.0 1.3 2.6 5.0 575-3-60 5.1 44.0 1.3 2.0 4.0 208-3-60 16.0 137.0 2.
PAGE 19
254597-YTG-B-0507 TABLE 19: PHYSICAL DATA DH MODELS Centrifugal Blower (Dia. x Wd. in.) EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) AIR FILTERS CHARGE VOLTAGE 048 060 12 X 10 12 X 10 12 X 10 Fan Motor HP (Direct Drive) 3/4 1 1 Fan Motor HP (Belt Drive) 1 1/2 1 1/2 1 1/2 Rows Deep 4 4 4 Fins Per Inch 13 13 13 Face Area (Sq. Ft.) 4.3 5.1 5.1 Propeller Dia. (in.) 24 24 24 Fan Motor Hp 1/2 1/2 1/2 4200 Nom.
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254597-YTG-B-0507 TYPICAL POWER WIRING TYPICAL CONTROL WIRING COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT TERMINALS 1 COOLING / HEATING (24 VOLT THERMOSTAT) THERMOSTAT 1 TERMINALS UNIT TERMINAL STRIP TB1 RV R YC Y1 ADD JUMPER 24 VOLT TRANSFORMER Y2 UNIT TERMINAL STRIP TB1 RC R Y Y1 24 VOLT TRANSFORMER Y2 G GF W C 1 RH W1 W2 24 VOLT THERMOSTAT 2TH07701024. TO CONTROL THE ECONOMIZER ON SECOND STAGE COOLING, USE THE THERMOSTAT 2TH0401224.
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254597-YTG-B-0507 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW Unitary Products Group 21
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254597-YTG-B-0507 DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD 22 Unitary Products Group
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254597-YTG-B-0507 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) TABLE 23: MINIMUM CLEARANCES FILTER ACCESS BLOWER MOTOR ACCESS LOCATION CLEARANCE Front 24” (Cooling/Electric Heat) 32” (Gas Heat) Rear 12” (Less Economizer) 36” (With Economizer or Fixed Air/Motorized Damper) Left Side (Filter Access) 24” (Less Economizer) 36” (With Economizer) Right Side (Cond.
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254597-YTG-B-0507 FIGURE 9 - TYPICAL APPLICATIONS 24 Unitary Products Group
PAGE 25
4597-YTG-B-0507 BACK OF UNIT A 447/8 BACK OF UNIT A 447/8 821/4 821/4 D B F X X B APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT C Y FRONT OF UNIT C E APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT D Y FRONT OF UNIT FIGURE 10 - FOUR AND SIX POINT LOADING TABLE 24: DH 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL 4-Point Loading (lb) 6-Point Loading (lb) A B C D A B C D E F DH036 Cooling/ Electric 565 125 123 157 160 84 83 82 104 105 107
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254597-YTG-B-0507 TABLE 26: OPERATING WEIGHTS (LBS.) MODEL SIZE 3 TON 4 TON 5 TON 565 610 645 N04 605 - - N06 - 660 - N08 625 - 705 DH (Cooling Only) BASIC UNIT DH (Gas/Electric) N10 - 680 715 D06 615 660 695 D10 635 680 715 Economizer Motorized Damper OPTIONS 5 - 7 kW Electric Heater 10 - 15 kW 20 - 30 kW Roof Curb ACCY.
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254597-YTG-B-0507 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline Ultra® units are convertible single package units. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
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254597-YTG-B-0507 Coils: GAS HEATING SECTION (SINGLE OR 2 STAGE) a. Evaporator and condenser coils shall have aluminum plate fins mechanically bonded to seamless internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. b. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design. Refrigerant Circuit and Refrigerant Safety Components shall include: a. Thermal expansion devices (TXV’s). b.
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254597-YTG-B-0507 STANDARD LIMITED WARRANTIES OTHER PRE-ENGINEERED ACCESSORIES AVAILABLE • Compressor 5 Years • • Heat Exchanger 10 Years ROOF CURB - 14"and 8” high, full perimeter curb with wood nailer (shipped knocked-down). • Electric Heat Element 5 Years • • Other Parts 1 Year BAROMETRIC RELIEF DAMPER - Contains a rain hood, air inlet screen, exhaust damper and mounting hardware. Used to relieve internal air pressure through the unit.
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254597-YTG-B-0507 • TECHNICOAT PHENOLIC COATED CONDENSER AND EVAPORATOR COIL • BAS CONTROLS (Simplicity® INTELLI-Comfort™, CPC, JOHNSON, HONEYWELL, NOVAR) • ELECTRONIC SINGLE ENTHALPY ECONOMIZER • • DIRTY FILTER SWITCH BAS READY ECONOMIZER (2-10 V.D.C.
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254597-YTG-B-0507 Unitary Products Group 31