Technical Guide

ManualsBrandsYork ManualsAir Handler/CoilYork AVC Air Handler

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

1169507-YTG-A-1114

TECHNICAL GUIDE

SINGLE PIECE ECM

AIR HANDLERS

FOR USE WITH SPLIT-SYSTEM

AIR CONDITIONERS & HEAT PUMPS

MODELS: AHV18 THRU 60

Due to continuous product improvement,

specifications are subject to change without notice.

Visit us on the web at:

www.upgnet.com and www.york.com

Additional rating information can be found at:

www.ahridirectory.org

WARRANTY

Standard 5-year limited parts warranty.

Extended 10-year limited parts warranty when product is

registered online within 90 days of purchase for replace-

ment or closing for new home construction.

ISO 9001

Certified Quality

Management System

DESCRIPTION

The AHV Air Handler line offers the ultimate in comfort, sound and

application flexibility. This unit may be used for upflow, downflow, hori-

zontal right, or horizontal left applications. No special kits are required

to install this deluxe product.036-21047-001 Rev. A (4/00)

Air handlers are shipped with “Flex-coils” without a factory installed

metering device. Flex coil models allow these coils to be used with R-22

or R-410A for added flexibility to meet refrigerant choices. An orifice

metering device or a R-410A TXV should be installed in the field to

meet your system requirements.

FEATURES

Thermostatic Expansion Valve - Provides the ultimate refrigerant

control required for today’s high efficient product. The UPG bolt-on TXV

provides easy installation to convert the air handler to the required

refrigerant, which is a true bolt-on design that does not require brazing

to replace or install.

Rust-proof Plastic Drain Pans - The vertical and horizontal drain

pans in these units are made of a fiberglass reinforced thermoset poly-

mer that will not rust or compromise stability at high temperatures.

Insulated Cabinet - All air handler cabinets are thermally insulated

with 3/4” foil faced insulation to prevent sweating.

Factory Sealed - Achieves 2% or less total airflow leakage rate at

duct leakage test conditions for system airflow verification.

Durable Finish Inside and Out - Air handler casings are made of

pre-painted galvanized steel which provides a better paint to steel bond

that resists corrosion and rust creep. All internal coil sheet metal parts

are made of G60 galvanized or prepainted G30 galvanized steel.

Filters - All models have internal filter racks provided for use with 1”

thick standard size filters.

Electric Heat Kits - The 6HK series of field installed electric heat kits

are available for installation friendly and easy service applications.

These 6HK kits have heat capacities from 2 kW to 25 kW to meet the

application requirements.

ECM Variable Speed Motor - Designed for efficient, quiet operation

with added indoor comfort control. With the use of a humidistat, the sys-

tem will monitor the humidity in the home and automatically keep the

desired humidity level in both winter and summer seasons. The ECM

motor utilizes only 24% of the energy used by standard blower motors

to reduce your overall heating and cooling costs.

The climate comfort system allows dealer to customize comfort settings

based on regional location.

Communications - These models may be connected as part of a

communications system using a 4-wire connection bus.

Summary of content (12 pages)

PAGE 1
169507-YTG-A-1114 DESCRIPTION The AHV Air Handler line offers the ultimate in comfort, sound and application flexibility. This unit may be used for upflow, downflow, horizontal right, or horizontal left applications. No special kits are required to install this deluxe product.036-21047-001 Rev. A (4/00) Air handlers are shipped with “Flex-coils” without a factory installed metering device. Flex coil models allow these coils to be used with R-22 or R-410A for added flexibility to meet refrigerant choices.
PAGE 2
1169507-YTG-A-1114 DIMENSIONS & DUCT CONNECTION DIMENSIONS F J 13” K Blower Compartment Top Outlet Dimensions A Refrigerant Connections D Service Disconnect Panel Drain Connections for Upflow Applications 7-11/32” 20-5/16” C 1-1/2” E Bottom Inlet Dimensions B Drain Pan Connections for Horizontal Applications Filter Access A024-001 Dimensions Dimensions Models A B C Height Width Depth D Wiring Knockouts E F J K Power Control AHV18B3X(H,T)21 46” 17 1/2” 16 1/2” 13-29/32"
PAGE 3
1169507-YTG-A-1114 COOLING CAPACITY1 Models Rated CFM2 610 AHV18B 850 585 AHV24B 795 985 585 AHV30B 795 985 730 855 AHV36C 1000 1190 Entering Air Dry/Wet Bulb (°F) MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG) 35/107.9 40/118.9 45/130.7 85/72 37.9 33.7 28.3 50/143.3 23.3 80/67 31.8 27 22.5 17.6 75/62 26.4 21.5 16.7 11.6 70/57 20.7 18.4 15.8 13.5 85/72 49.7 43.2 36.9 28.4 80/67 42.1 35.1 28.8 22.5 75/62 33.7 28 21.4 14.7 70/57 26.5 23.
PAGE 4
1169507-YTG-A-1114 COOLING CAPACITY1 (Continued) Models Rated CFM2 820 1000 AHV42D 1180 1385 1000 1195 AHV48D 1385 1600 1190 1390 AHV60D 1565 1835 Entering Air Dry/Wet Bulb (°F) MBH@ Evap. Temp. and Corresponding R-410A Pressure (°F/PSIG) 35/107.9 40/118.9 45/130.7 50/143.3 85/72 56.6 51.1 42.8 35.6 80/67 48.6 41.1 34.8 27.6 75/62 39.4 33 26 18.3 70/57 30.5 26.6 23.1 19.6 85/72 65.7 61 52.7 42.9 80/67 58 49.6 41.1 32.1 75/62 46.7 38.9 30.4 21.8 70/57 36.
PAGE 5
1169507-YTG-A-1114 APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM % Of Rated Airflow (CFM) 80% 90% 100% 110% 120% Capacity Factor 0.96 0.98 1.00 1.02 1.03 PHYSICAL & ELECTRICAL DATA - COOLING ONLY ECM MODELS Models AHV18B AHV24B AHV30B AHV36C AHV42D AHV48D AHV60D 10 x 8 10 x 8 10 x 8 11 x 10 11 x 10 11 x 10 11 x 10 1/3 HP 1/3 HP 1/3 HP 1/2 HP 1/2 HP 3/4 HP 3/4 HP 1050 1050 1050 1050 1050 1050 1050 208/230 208/230 208/230 208/230 208/230 208/230 208/230 2.3 2.
PAGE 6
1169507-YTG-A-1114 ELECTRIC HEAT PERFORMANCE DATA: 208/230-1-60 & 208/230-3-60 Total Heat3 Heater Nominal kW @240V Models1,2 1PH kW Staging kW MBH 208V 230V 208V W1 Only W1 + W2 230V 208V 230V 208V 230V 6HK(0,1)6500206 2.4 1.8 2.2 6.2 7.5 1.8 2.2 1.8 2.2 6HK(0,1)6500506 4.8 3.6 4.4 12.3 15.0 3.6 4.4 3.6 4.4 6HK(0,1)6500806 7.7 5.8 7.1 19.7 24.1 5.8 7.1 5.8 7.1 6HK(0,1)6501006 9.6 7.2 8.8 24.6 30.1 7.2 8.8 7.2 8.8 6HK(1,2)6501306 12.5 9.4 11.5 32.
PAGE 7
1169507-YTG-A-1114 ELECTRICAL DATA FOR SINGLE SOURCE POWER SUPPLY - 208/230-1-60 Air Handler Models AHV60D Field Wiring Models1,2 Heater Amps @240V 208V 230V 208V 230V 208V 230V 6HK(0,1)6500206 10.0 17.5 18.6 20 20 12 12 6HK(0,1)6500506 20.0 28.3 31.1 30 35 10 8 6HK(0,1)6500806 32.0 41.3 46.1 45 50 8 8 6HK(0,1)6501006 40.0 50.0 56.1 50 60 8 6 6HK(1,2)6501306 52.0 63.0 71.1 70 80 6 4 6HK(1,2)6501506 60.0 71.6 81.1 80 90 4 4 6HK(1,2)6501806 72.0 84.
PAGE 8
1169507-YTG-A-1114 ELECTRICAL DATA FOR MULTI-SOURCE POWER SUPPLY: 208/230-1-60 Air Handlers Models AHV24B AHV30B AHV36C AHV42D AHV48D AHV60D Heater Models Min. Circuit Ampacity MOP1 Min. Wire Size (AWG)2 Total Heater 208V 230V 208V 230V 208V 230V Amps Circuit Circuit Circuit @240 V 1st3 2nd 3rd 1st3 2nd 3rd 1st3 2nd 3rd 1st3 2nd 3rd 1st3 2nd 3rd 1st3 2nd 3rd 6HK16501306 52.0 22.2 37.6 – 24.6 43.3 – 25 40 – 25 45 – 10 8 – 10 8 – 6HK16501506 60.0 25.1 43.3 – 27.9 50.
PAGE 9
1169507-YTG-A-1114 TYPICAL THERMOSTAT CONNECTION Air Handler Control Wiring Typical A/C - Cooling only Applications THERMOSTAT AIR HANDLER BOARD R R G G Y Y / Y2 W1 Y1 W2 W2 C W1 Air Handler Control Wiring Typical A/C with Electric Heat Applications THERMOSTAT 1 - STAGE AIR CONDITIONING Y AIR HANDLER BOARD R R G G Y Y / Y2 1 - STAGE AIR CONDITIONING Y Y1 HUMIDISTAT O W2 W2 W1 W1 C O HUMIDISTAT HUM HUM COM COM C C Cooling Models with and without Electric Heat Wiring
PAGE 10
1169507-YTG-A-1114 AIR FLOW DATA (CFM)1 High/Low Speed Cooling and Heat Pump CFM Cool Tap ADJ Tap2 A AHV18 AHV24 AHV30 AHV36 High Low High Low High Low High Low B 805 523 1035 673 1150 748 1380 897 B B 690 449 920 598 1035 673 1208 794 A A 700 455 900 585 1000 650 1200 780 B A 600 390 800 520 900 585 1050 690 A C 630 410 810 527 900 585 1080 702 C B 575 374 776 506 920 598 1035 673 B C 540 351 720 468 810 527 945 621 D B 4
PAGE 11
69507-YTG-A-1114 WIRING DIAGRAMS HEATER KITS: 6HK*6500206 6HK*6500506 6 WHT 2 6 1 5 208-240 VAC 60HZ 1 PHASE SUPPLY WHT NO YEL 6 LS WHT BLU NO PRP RLY 1 RED COM BLU COM L1 RED 2 BLK 1 C L G N BLK 208V EQUIPMENT GROUND COM ECM BLOWER MOTOR RED 240V 5 XFORMER 24V 4 2 BLK 12345 BLU/BLK BLK 1 3 RLY 2 BLU BLU L2 3 RED 2 ORG EQUIPMENT GROUND HE1 BLU BLU FL BLU/WHT 4 GRN FL HE2 BLK WHT 5 3 RED BRN 6 WHT BLU 4 { LS BRN GRY BLK L1 HEATER KITS:
PAGE 12
HEATER KITS: 6HK06501825 HEATER KITS: 6HK06501025 6HK06501525 HE3 FL HE1 FL FL HE2 HE6 FL FL HE5 HE3 FL FL HE4 HE2 FL FL HE1 REL3 REL2 REL6 REL5 REL3 REL2 REL4 REL1 GND GND L3 REL1 L2 L3 L1 L2 L1 HEATER KITS: 6HK16502025 6HK16502525 HE6 FL FL HE5 HE3 FL FL HE4 HE2 FL FL HE1 GND REL6 REL5 REL3 REL2 REL4 REL1 GND COMPONENT CODES GND – EQUIPMENT GROUND FL – FUSIBLE LINK HE – HEATING ELEMENT LS – LIMIT SWITCH REL – RELAY FIELD POWER WIRING (208/230V) FACTORY WIR