YORK. SINGLE INSTALLATION INSTRUCTION Supersedes SUNLINE SERIES PACKAGE AIR CONDITIONERS Tab DSV 530 25-N2Y (488) 530 25-N2Y (1 189) 035-08597 MODELS DISV/D2SV300, 360 & 480 .. .- ‘1 “ 1 I GENERAL 1.
530 25-N2 TABLE OF CONTENTS MAINTENANCE GI:NERAL INSPECTION REF1 REN(’I FILTERS ., . . . ... , . . . . . . . . ... . 24 COILS . . . . . . . . . . . . . . . . . . . . . ., 24 DRAIN PAN . 24 LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 24 BELTS . .... . 24 REFRIGERANT CtlARGE R-22 24 1 I 1 NOMIN(’LAT(IRL INSTALLATION 2 ATIOXS RI(;GINC; kloliNTING (’L1;ARAN(’t S 3 3 .3 .3 coNDLNsATI.DRAlk” CONN1(TION POWLR AND (’ONTKOLW[RING 4 L[ M IT Powc[ Wll (’ontfol r)~l(”_f Ing I > < 4 .
SUPPLY AIR B LOWER EVAPORATOR 530 COIL 25-N2 \ -F I LTERS \ RETURN AIR COMPARTMENT FIG. 1 – UNIT LESS PANELS (DSV 480 SHOWN) INSTALLATION LIMITATIONS These units must be installed in accordance with all natiunll and local safety codes. If no local codes apply, installatlon must conform with the appropriate nationa] codes, See Table I for application data. Units are designed to meet National Safety Code Standards.
53025 N2 TABLE 1 –APPLICATION DATA MODEL DISVID2SV b Vol taqc Val Iatl on, MIn/Max 1 I I L—. ——–.-—- 480 180/220 2i7!253 414/506 —— — 230 Volts -1 I 360 200volts ~...— 460 Volts Supply Alr CFM, Mlnz /Max 300 I .—. 520/635 575 volts – ‘&600/14,400 .3,000/12000 . .. Wet BLIIb Temp ( F) of Air on Evapolator CoIl, Mlrr/Max 57/72 ‘-‘-- ‘“35~i --DI v ‘Bulb TemD. ( ‘F; of Alr on Condensel Co,l. Mln/Max ---t .
30.25-N2 b A non-fused disconnect switch is availableas a factorymounted option on all units. When this option is not included, a field-supplied disconnect switch should be installed in the power supply wiiing at a location that will meet the requirements of the National Electric Code and/or local regulations. ~njts that are Illounted on structural steel above the finished roof unless the steel is blocking the 4-112inch diameter sleeve]n t Imbase ot’tile unit.
530,25-N2 CONTROL WIRING (MODELS DSV300, 360) CONTROL WI RING (MODEL DSV480) For bottom entry (Figure 7), the control wlrurgshould be routed: For bottom entry (Figure 8), the control wiring should be routed 1. Up through the flexible conduit and the middle deck to the proximity of the hole into the control box. 1. Up through the 2-1/4 mch O,D. tubing behind the control box. 2. Through the 1-3/8 snap bushing m the condenser evaporator partition and control box. 2.
530 25-N2 a < 3 @ a o 0 a in m. m I 133A* -t FIG.
530.25-N2 TABLE 3 – (A) ELECTRICAL DATA – UNITS WITHOUT EXHAUST AIR FANS’ ~ )&w — w .. — 17 208 25 (1) 101 470 0.84 28 230 25 (1) 470 0.76 92 300 /. 1/.? 200 10 71/2 230 10 460 7.1/2 11 10 14 46 460 25 (1) 46 235 0.76 58 575 25 (1) 37 200 0.76 17 208 30 (1) 126 565 0.90 28 230 30 (1) 122 565 0.81 46 460 30 (1) 61 283 58 575 30 (1) 49 230 17 208 20 (2) 83 ea. 428ea. 0.90ea. 208 F. 28 230 20 (2) 80 ea. 428ea. 0.81ea.
530.
530.25-N2 8 - CONDENSER COIL NT: Ml NIMUM CLEARANCES FRONT Control Box Sfde REAR LEFT SIDE Condenser COII RIGHT SIDE Coollng Only Umts Electric Heat Units Gas Heat Units BOTTOM . TOP : : : 36” 36” p’ 36” / 60 1/8 : 36” 36” 90” o“ 120” ~ ‘ LI [ 13.3/4 ‘( 68 . 23112 r All dimensions are In Inches. They are subject to change without notice. Cert!fied dimensions WIII be provided 300 I I HOLE AA B8 cc .
530 25-N2 Refer to the following accessory instrtrctwns for add it ionol cent ml wininginformatlon. Flrcstat Form 690,50-N1 .. Form 530.11-NIO.I Stat us Panel form 530.25-N1.8 Purnpdown Krt Night Setback Relay Eorm 5.30.I 1-NIO.4 L material. CeiFingreturn grillesshould be located a minimum of 12 feet from the end of the sound chamber. In every lnstallation a return ~u duct must be installed to the unit.
530.25-N2 CAUTION. Never ouerate the unit without installingthe ho(xl o; moisture will be drawn into tht; unit. ECONOMIZER RAIN HOOD OPTION The outdoor and return air dampers, the sprirtg-returndamper actuator, the linkage, the enthalpy changeover control. the mixed air temperature control and the minlmurn posit]on potentiometer with manual auto switch are factory mounted as part of the economizer option.
5 It is recommended that the control band be set as shown: L 8°F for D SV300 7°F for D .SV360 6°F for D. SV480 The controller has a built in feature which provides a 4 minute off cycle and a 4 minute on cycle to prevent compressor rapid cycling. When power fails, the W7100 shuts off all stages of mechanical cooling. When power ~esumes,the economizer will first be modulated open, prowded enthalpy of the outside air is suitable.
m e m c p a m s o 1 1 C d 2 D and condenser fans No. 3 and 4 on the D. SV360 and D. SV480 WI]] be de-energ]zed by 2TH. ( Refer to Table 5.
5 - As the air quantity required by the VAV outlet boxes decreases, the static pressure in the duct system increases. Optional modulating dampers can be ordered with the urut to provide a constant static pressure in the duct system at all flow conditions. The optional air volume dampers are controlled by the accessory static pressure regulator that is located in the conditioned space.
5 SUPPLY A Rl BLOWER ADJUSTMENT required maximum the static resisttincesof RPN1 fIL)m the 4. tenslm m ead belt shrll be adjusted PM the folprocedure. See optllms, and ( J, hl(lwt’r b - t ( t d a e (r t o af $ A M t 1 } It ti u tu a s r a After as n If BELT SECTION “B” “c” a Note 1. DEFLECTION FORCE (LBS.) —— MAXIMUM MINIMuM 4 5 14 11 M e Table I t 7 -.
530.25-N2 After the pre-start check list has been completed: CAUTION. If this method is used, the holes must be sealed with dot plugs (P/N 029-13880) or equivalent to prevent moisture from leaking into the unit. 1. Start the supply air blowers, L -) . Adjust the resistances in both the supply and the return duct systems to balance the air distribution throughout the conditioned space. The job specifications may require that this balancing be done by someone other than the equipment installer.
5 3 0 . 2 5 - N 2 Two jumper plugs, one red and one white, are located at the top of the board. When they are removed and replaced with the connectors of the serviceanalyzer, the analyzer will override the dischargeair control. AHsystem functions such as heating, cooling, economizer, and night set-back can be slmulated.
530.25-N2 FIXED OUTDOOR Al R ADJUSTMENT To adjust the amount of fixed outdoor au, see Figure 18. Locate the amouni of outdoor air required and the return duct static on the chart to determine the position in which to set the blades, The blades can be adjusted by varying the position of the adjustment arm on the left side of the fixed outdoor air damper. EXHAUST AIR PERFORMANCE See Figure 19 for the performance of the exhaust air fans.
530.25-N2 TABLE 9 –BLOWER MOTOR AND DRIVE DATA h MODEL , DSV 300 360 480 NOTE ●2O i3L0WER* 913-1098 1025.1210 780-940 7.5 10 10 1.15 1.15 1 15 924.1114 15 1.15 213T 215T 215T 254T 924-1114 1190 15 20 1.15 1.15 254T 256T are 1750 has a f!xed RPM, motor * ,~:[:$ 49-5.9 1-3/8 1-3/8 1-3/8 1-5/8 5.5-65 4.9.5.9 5.8.7.0 5.8-7.0 7.2’ solid bases, and require 11 10.
530.25-N2 TABLE 11– SUPPLY AIR BLOWER PERFORMANCE * MODEL DSV300 915’ 950 1000 10252 1050 11003 1150 1200 12104 1250 0.84 1.08 1.30 141 1 52 1,75 1.98 221 2.25 2.44 4.17 4.47 4.92 5.15 5.40 5.91 6.43 6.97 7,08 7,53 3.86 4.11 4.47 4.65 4.85 5.25 5.67 6.12 6.20 6.59 0.67 0.82 1.05 1.17 1.29 1.53 1,77 2.01 2.06 2.28 4.82 5.17 5.66 5.92 6.18 6.72 7.28 7.85 7.96 8.43 ‘ Mlnlmum speed for the 7 1/2 HP motor option 2 Mlnlmum speed for the 10 HP motor ormon 4.41 4.67 5.06 5.26 5.48 5.92 6.38 6.88 6.97 7.
530.25-N2 START-UP PRE START-UP CHECKS WARiVING Jttmper )tire ‘“J21“,(rejer to Elementar] WlrltlgDlagrat?l),was intentionaiiv dk’Otlnected atd taped at the factory. This is done to pre~tentblower motor operati(m and cotnpressoroperation before proper pre start-up steps hz~e been performed Do not connect “J21“or complete installation ofdav-night switch “12-SW”to terminal 119 until pr? start-up steps have been perj)rtned.
530.25-N2 INITIAL START-UP CHECKS WAR,%rING: Besureair volume dampersareo~en and unit mm. els are secured. Check [o be sure that builditrg VA F’supply air boxes are open and that crankcaseheaters have been on for at [east8 hours. 1 To st~rt blower and compressor connect the loose end of jumper “J21” to transformer “2T” in the main control box. Jumper “J21” 1smarked with a red tag, If the daynjght accessory swltch “12-SW”is used; closing the “day” cvrcuitbetween terminals 119 and 133 will start the unit.
9 The Icrckou[ctrcults mcntloned fiboveWIIInot be er]erg]led during normal opera( ion bccausc they have a h@r rcs[sttincc The flow of clectrlclt y wrll norrnalty follow the pa[tl of least rcststancc through [hc compressor contactor~ I M and 2M. 11, however. ~ low or high pressure cu [out upcns, [hc lockout reltiy 10R ur I I R WIII bc cnetgvcd.