Air Conditioner User Manual

ManualsBrandsYork ManualsAir Compressor36

255040-YTG-A-0506

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

SINGLE PACKAGE GAS/ELECTRIC UNITS

AND SINGLE PACKAGE

AIR CONDITIONERS

D(CE, CG) 036, 048, 060 & 072

3, 4, 5 & 6 NOMINAL TONS

10.0 SEER (3, 4, & 5 Ton), 9.0 EER (6 Ton)

TECHNICAL GUIDE

DESCRIPTION

YORK Sunline 2000™ units are convertible single package

air conditioners with a common cabinet and a common roof

curb for the 3, 4, 5 and 6 ton sizes. The units were designed

for light commercial and commercial applications. They can

easily be installed on a roof curb, slab, roof jack or frame.

All units include:

• Powder Paint finish that meets ASTM-B-117 1000 hour

salt spray standards

• Permanently lubricated motors

• Bottom or side air discharge configuration capability

(field convertible)

• Manufactured under the quality standards of ISO9001

• Copper tube/aluminum fin coils

• Easy access to all components

• Rigging holes in base rails for lifting

• Fork lift slots on three sides

• Single point power connection

• Complete factory package - tested, charged and wired

• CSA agency listing on all units

WARRANTY

• Factory Limited Parts Warranty

• One-year parts warranty

• A Five-year parts warranty on the compressor and

electric heat elements.

• Ten-year parts warranty on the gas-fired heat

exchangers.

Summary of content (44 pages)

PAGE 1
255040-YTG-A-0506 ® DESCRIPTION YORK Sunline 2000™ units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4, 5 and 6 ton sizes. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame. TECHNICAL GUIDE SINGLE PACKAGE GAS/ELECTRIC UNITS AND SINGLE PACKAGE AIR CONDITIONERS D(CE, CG) 036, 048, 060 & 072 3, 4, 5 & 6 NOMINAL TONS 10.0 SEER (3, 4, & 5 Ton), 9.
PAGE 2
55040-YTG-A-0506 TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 LIST OF TABLES PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 Tbl. # FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 SOUND POWER RATING . . . . . . . . . . . . . . . . . . . . . . . 7 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 2 CAPACITY RATINGS - (ARI 210/240) . . . . . . . . . . . . . 7 FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . .
PAGE 3
255040-YTG-A-0506 PRODUCT NOMENCLATURE D 5 C E 0 3 6 A 2 5 PRODUCT CATEGORY VOLTAGE CODE D = Single Package Air Conditioner (Air Cooled) 25 = 208/230-3-60 46 = 460-3-60 58 = 575-3-60 PRODUCT GENERATION 3 = 3rd Generation 5 = 5th Generation FACTORY INSTALLED HEAT PRODUCT IDENTIFIER NOMINAL COOLING CAPACITY CE = Cooling 036 = 3 Ton 048 = 4 Ton 060 = 5 Ton 072 = 6 Ton D 8 C G 0 3 6 N 0 4 A = Cooling Only 0 2 5 PRODUCT CATEGORY VOLTAGE CODE D = Single Package Air Conditioner
PAGE 4
255040-YTG-A-0506 FEATURES alarm on ignition failures, compressor lockouts and repeated limit switch trips. All units are self-contained and assembled on full perimeter base rails with forklift holes on three sides and holes for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation.
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255040-YTG-A-0506 20 GAUGE ALUMINIZED STEEL TUBULAR HEAT EXCHANGER ECONOMIZER HOOD POWER VENTOR MOTOR WITH POST PURGE CYCLE DIRECT OR BELT DRIVE BLOWER HIGH EFFICIENCY COMPRESSOR COPPER TUBE/ ALUMINUM FIN CONDENSING COIL SLIDE-IN ECONOMIZER FULL PERIMETER BASE RAILS WITH FORKLIFT SLOTS AND LIFTING HOLES SIDE RETURN AIR DUCT OPENING BOTTOM RETURN AIR DUCT OPENING KNOCKOUT FOR SIDE GAS SUPPLY ENTRY 3/4” PVC FEMALE CONDENSATE DRAIN LOW VOLTAGE CONTROL BOARD KNOCKOUTS FOR SIDE POWER AND CONTROL ENTR
PAGE 6
255040-YTG-A-0506 • • • ELECTRIC HEATERS wired for single point power supply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures. • Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports. BAROMETRIC RELIEF DAMPER - This damper accessory can be used to relieve internal building air pressure on units with an economizer without power exhaust.
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255040-YTG-A-0506 TABLE 1: SOUND POWER RATING1 UNIT SIZE ESP SOUND POWER (db 10-12 Watts) BLOWER Octave Band Centerline Frequency (Hz) CFM IWG SPEED KW 63 125 250 500 1,000 2,000 4,000 8,000 SWL dB(A) dB(A) @ 10Ft.2 036 1,200 0.6 LOW 0.60 84 84 74 67 69 62 57 52 74 41 048 1,600 0.55 HIGH 0.80 85 85 75 68 70 63 58 53 75 42 060 2,000 0.45 HIGH 1.00 86 86 76 69 71 64 59 54 76 43 072 2,200 0.3 HIGH 1.
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255040-YTG-A-0506 TABLE 4: D(CE, CG)036 COOLING CAPACITIES (3 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL 85°F TOTAL 1 CFM 1750 1475 1200 1050 900 POWER CAP. MBH INPUT2 kW WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 45 43 39 40 44 41 38 39 42 40 36 37 41 38 35 36 39 37 34 34 3.1 3.0 3.0 2.9 3.1 3.0 3.0 2.9 3.1 3.0 3.0 2.9 3.1 3.0 3.0 2.9 3.1 3.0 3.0 2.
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255040-YTG-A-0506 TABLE 5: D(CE, CG)048 COOLING CAPACITIES (4 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL 85°F TOTAL 1 CFM 2000 1800 1600 1400 1200 POWER CAP. MBH INPUT2 kW WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 60 55 51 49 58 53 49 47 56 51 47 46 54 49 45 44 52 47 43 42 4.1 4.1 4.0 3.9 4.1 4.1 4.0 3.9 4.1 4.1 4.0 3.9 4.1 4.1 4.0 3.9 4.1 4.1 4.0 3.
PAGE 10
255040-YTG-A-0506 TABLE 6: D(CE, CG)060 COOLING CAPACITIES (5 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL 85°F TOTAL 1 CFM 2500 2250 2000 1750 1500 POWER CAP. MBH INPUT2 kW WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 68 62 57 55 67 62 56 54 66 61 55 53 63 58 53 51 60 56 51 49 4.9 4.8 4.7 4.7 4.9 4.8 4.7 4.7 4.9 4.8 4.7 4.6 4.8 4.7 4.6 4.6 4.8 4.7 4.6 4.
PAGE 11
255040-YTG-A-0506 TABLE 7: D(CE, CG)072 COOLING CAPACITIES (6 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON EVAPORATOR COIL 85°F TOTAL 1 CFM 2700 2550 2400 2100 1800 POWER CAP. MBH INPUT2 kW WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 80 80 70 68 82 82 71 69 83 83 73 71 79 79 69 67 74 74 65 63 5.7 5.7 5.5 5.6 5.7 5.7 5.5 5.6 5.7 5.7 5.5 5.6 5.7 5.7 5.5 5.6 5.6 5.6 5.4 5.
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255040-YTG-A-0506 TABLE 8: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION AIR UNIT FLOW TONNAGE CFM 3 1,2 1, 2 0.30 0.70 0.
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255040-YTG-A-0506 TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT TONNAGE 4 1, 2 UNIT TONNAGE 4 1, 2 AVAILABLE EXTERNAL STATIC PRESSURE-IWG 3 0.60 0.40 0.
PAGE 14
255040-YTG-A-0506 TABLE 10: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLICATION AIR FLOW UNIT TONNAGE CFM 5 1, 2 0.20 1, 2 0.30 0.70 0.
PAGE 15
255040-YTG-A-0506 TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APPLICATION UNIT TONNAGE 6 1, 2 UNIT TONNAGE 6 1, 2 AVAILABLE EXTERNAL STATIC PRESSURE-IWG 3 0.60 0.40 0.
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255040-YTG-A-0506 TABLE 12: SUPPLY AIR BLOWER PERFORMANCE (3 - 6 TON DIRECT DRIVE) - SIDE DUCT APPLICATION UNIT TONNAGE AVAILABLE EXTERNAL STATIC PRESSURE-IWG2 MOTOR SPEED 1 3 1 4 1 5 1 6 UNIT TONNAGE) 0.20 1 1 4 1 5 1 6 0.40 0.50 0.
PAGE 17
255040-YTG-A-0506 TABLE 14: STATIC RESISTANCES RESISTANCE, IWG DESCRIPTION CFM 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.30 7-15KW 0.04 0.05 0.06 0.07 0.08 0.10 0.12 0.14 0.16 0.19 0.22 20-30KW 0.06 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 BOTTOM DUCT CONNECTIONS1 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.14 0.16 0.19 0.22 COOLING ONLY2 0.08 0.10 0.12 0.14 0.16 0.18 0.
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255040-YTG-A-0506 TABLE 16: ELECTRICAL DATA - D(CE, CG)036-072 DIRECT DRIVE COMPRESSORS MODEL TONNAGE D(CE, CG) 036 (3.0) D(CE, CG) 048 (4.0) 18 VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA 208-3-60 11.4 90.0 1.3 4.4 230-3-60 11.4 90.0 1.3 4.4 460-3-60 6.2 45.0 0.8 2.2 575-3-60 5.0 36.0 0.8 2.2 208-3-60 14.1 105.0 1.3 5.0 230-3-60 14.1 105.0 1.3 5.0 460-3-60 7.1 55.0 0.8 2.2 575-3-60 5.8 44.0 0.8 2.2 ELECTRIC HEATER MODEL NO.
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255040-YTG-A-0506 TABLE 16: ELECTRICAL DATA - D(CE, CG)036-072 DIRECT DRIVE (CONT.) COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA 208-3-60 16.0 125.0 1.3 6.6 230-3-60 16.0 125.0 1.3 6.6 460-3-60 8.0 66.5 0.8 3.3 575-3-60 6.4 50.0 0.8 3.3 208-3-60 18.9 146.0 1.3 6.8 230-3-60 18.9 146.0 1.3 6.8 460-3-60 9.5 73.0 0.8 3.6 575-3-60 7.6 58.4 0.8 3.6 D(CE, CG) 060 (5.0) D(CE, CG) 072 (6.0) ELECTRIC HEATER MODEL NO.
PAGE 20
255040-YTG-A-0506 TABLE 17: ELECTRICAL DATA - D(CE, CG)036-072 BELT DRIVE COMPRESSORS MODEL TONNAGE D(CE, CG) 036 (3.0) D(CE, CG) 048 (4.0) 20 VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA 208-3-60 11.4 90.0 1.3 5.2 230-3-60 11.4 90.0 1.3 5.2 460-3-60 6.2 45.0 0.8 2.6 575-3-60 5.0 36.0 0.8 2.0 208-3-60 14.1 105.0 1.3 5.2 230-3-60 14.1 105.0 1.3 5.2 460-3-60 7.1 55.0 0.8 2.6 575-3-60 5.8 44.0 0.8 2.0 ELECTRIC HEATER MODEL NO.
PAGE 21
255040-YTG-A-0506 TABLE 17: ELECTRICAL DATA - D(CE, CG)036-072 BELT DRIVE (CONT.) COMPRESSORS MODEL TONNAGE VOLTAGE RLA EACH LRA EACH OD FAN MOTOR FLA ID BLOWER MOTOR FLA 208-3-60 16.0 125.0 1.3 5.2 230-3-60 16.0 125.0 1.3 5.2 460-3-60 8.0 66.5 0.8 2.6 575-3-60 6.4 50.0 0.8 2.0 208-3-60 18.9 146.0 1.3 5.0 230-3-60 18.9 146.0 1.3 5.0 460-3-60 9.5 73.0 0.8 2.5 575-3-60 7.6 58.4 0.8 2.0 D(CE, CG) 060 (5.0) D(CE, CG) 072 (6.0) ELECTRIC HEATER MODEL NO.
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255040-YTG-A-0506 TABLE 18: PHYSICAL DATA D(CE, CG) MODELS Centrifugal Blower (Dia. x Wd. in.) EVAPORATOR BLOWER EVAPORATOR COIL CONDENSER FANS CONDENSER COILS COMPRESSOR (Qty. Per Unit) AIR FILTERS CHARGE 22 VOLTAGE 048 060 072 12 X 10 12 X 10 12 X 10 12 X 11 Fan Motor HP (Direct Drive) 1/2 3/4 1 1 Fan Motor HP (Belt Drive) 1 1/2 1 1/2 1 1/2 1 1/2 Rows Deep 3 3 3 4 Fins Per Inch 13 13 13 13 Face Area (Sq. Ft.) 3.6 4.3 5.1 5.1 Propeller Dia. (in.
PAGE 23
255040-YTG-A-0506 TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTECTION AND WIRING. TYPICAL CONTROL WIRING COOLING ONLY (24 VOLT THERMOSTAT) THERMOSTAT TERMINALS 1 COOLING / HEATING (24 VOLT THERMOSTAT) THERMOSTAT 1 TERMINALS UNIT TERMINAL STRIP TB1 R RV 24 VOLT TRANSFORMER Y1 YC ADD JUMPER Y2 UNIT TERMINAL STRIP TB1 RC R Y Y1 24 VOLT TRANSFORMER Y2 G GF W C 1 RH W1 W2 24 VOLT THERMOSTAT 2TH07701024.
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255040-YTG-A-0506 FIGURE 3 - UNIT DIMENSIONS (3 - 6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 6 TON COOLING/GAS HEAT) FRONT VIEW 24 Unitary Products Group
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5040-YTG-A-0506 DETAIL “A” FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “B” FIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD Unitary Products Group 25
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255040-YTG-A-0506 FIGURE 7 - UNIT DIMENSIONS (REAR VIEW) TABLE 22: MINIMUM CLEARANCES FILTER ACCESS BLOWER MOTOR ACCESS LOCATION CLEARANCE Front 24” (Cooling/Electric Heat) 32” (Gas Heat) Rear 12” (Less Economizer) 36” (With Economizer or Fixed Air/Motorized Damper) Left Side (Filter Access) 24” (Less Economizer) 36” (With Economizer) Right Side (Cond.
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255040-YTG-A-0506 FIGURE 9 - TYPICAL APPLICATIONS Unitary Products Group 27
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255040-YTG-A-0506 BACK OF UNIT A 447/8 BACK OF UNIT A 447/8 821/4 821/4 D B F X X B APPROXIMATE CENTER OF GRAVITY FIGURE 10 - CONDENSER COIL END OF UNIT C Y FRONT OF UNIT C E APPROXIMATE CENTER OF GRAVITY CONDENSER COIL END OF UNIT D Y FRONT OF UNIT FOUR AND SIX POINT LOADING TABLE 23: D(CE, CG) 4 AND 6 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL DCE036 Cooling/ Electric 4-Point Loading (lb) 6-Point Loading (lb) A B C D A B C D E F 565 125 123 157 160 84 83 82 104
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255040-YTG-A-0506 TABLE 25: OPERATING WEIGHTS (LBS.) MODEL SIZE 3 TON 4 TON 5 TON 6 TON 565 615 640 720 N040 605 - - - N060 - 665 - - N079 625 - 700 780 N099 - 685 710 790 DCE (Cooling Only) BASIC UNIT DCG (Gas/Electric) Economizer 50 Motorized Damper OPTIONS OR ACCY.
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255040-YTG-A-0506 FIGURE 12 - COOLING UNIT WITH GAS HEAT CONTROL CIRCUIT 208/230V AND 460V DIAGRAM 30 Unitary Products Group
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255040-YTG-A-0506 FIGURE 13 - COOLING UNIT WITH GAS HEAT CONTROL CIRCUIT 575 VOLT DIAGRAM Unitary Products Group 31
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255040-YTG-A-0506 FIGURE 14 - COOLING UNIT WITH ELECTRIC HEAT CONTROL CIRCUIT 208/230V, 460V AND 575V DIAGRAM 32 Unitary Products Group
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255040-YTG-A-0506 FIGURE 15 - COOLING UNIT POWER CIRCUIT 208/230-3-60 DIRECT DRIVE INDOOR BLOWER DIAGRAM Unitary Products Group 33
PAGE 34
255040-YTG-A-0506 FIGURE 16 - COOLING UNIT POWER CIRCUIT 208/230-3-60 BELT DRIVE INDOOR BLOWER DIAGRAM 34 Unitary Products Group
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255040-YTG-A-0506 FIGURE 17 - COOLING UNIT POWER CIRCUIT 460-3-60 DIRECT DRIVE INDOOR BLOWER DIAGRAM Unitary Products Group 35
PAGE 36
255040-YTG-A-0506 FIGURE 18 - COOLING UNIT POWER CIRCUIT 460-3-60 BELT DRIVE INDOOR BLOWER DIAGRAM 36 Unitary Products Group
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255040-YTG-A-0506 FIGURE 19 - COOLING UNIT POWER CIRCUIT 575-3-60 DIRECT DRIVE INDOOR BLOWER DIAGRAM Unitary Products Group 37
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255040-YTG-A-0506 FIGURE 20 - COOLING UNIT POWER CIRCUIT 575-3-60 BELT DRIVE INDOOR BLOWER DIAGRAM 38 Unitary Products Group
PAGE 39
255040-YTG-A-0506 GUIDE SPECIFICATIONS GENERAL Units shall be manufactured by York International Unitary Products Group in an ISO 9001 certified facility. York's Sunline 2000TM units are convertible single packageunits. Although the units are primarily designed for curb mounting on a roof, they can also be slab-mounted at ground level or set on steel beams above a finished roof.
PAGE 40
255040-YTG-A-0506 internally enhanced copper tubes with all joints brazed. Special Phenolic coating shall be available as a factory option. b. Evaporator and Condenser coils shall be of the direct expansion, draw-thru, design. Refrigerant Circuit and Refrigerant Safety Components shall include: a. Independent fixed-orifice expansion devices. b. Filter drier/strainer to eliminate any moisture or foreign matter. c.
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255040-YTG-A-0506 STANDARD LIMITED WARRANTIES • Compressor 5 Years • Heat Exchanger 10 Years • Electric Heat Element 5 Years • Other Parts 1 Year OPTIONAL OUTDOOR AIR (Shall be made available by either/or): • ELECTRONIC ENTHALPY AUTOMATIC ECONOMIZER- Outdoor and return air dampers that are interlocked and positioned by a fully-modulating, spring return damper actuator.
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255040-YTG-A-0506 42 Unitary Products Group
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255040-YTG-A-0506 Unitary Products Group 43