Manual

ManualsBrandsYokogawa ManualsAir equipmentWZ-H Cables

User’s

Manual

IM 11M12WZ-01-E

1st Edition

Assembly & Installation Instructions

for WZ-H Quick Disconnect

3 & 7 Pin Amphenol Connectors with

High Temperature Cables

1. 7 Pin Amphenol Connector & High

Temperature Cable

1.1 Parts Listing ........................................................... 2

1.2 WZ-H Connector Assembly ................................... 3

1.3 Connector & Backshell Assembly .......................... 7

1.4 Final Assembly ...................................................... 8

2. 3 Pin Amphenol Connector & High

Temperature Cable

2.1 Parts Listing ........................................................... 9

2.2 WZ-H Connector Assembly ................................. 10

3. M1234PT-A & M1234 PU-A Instal-

lation guide

3.1 Assembly Instructions .......................................... 15

Summary of content (16 pages)

PAGE 1
User’s Manual Assembly & Installation Instructions for WZ-H Quick Disconnect 3 & 7 Pin Amphenol Connectors with High Temperature Cables 1. 7 Pin Amphenol Connector & High Temperature Cable 1.1 1.2 1.3 1.4 Parts Listing ........................................................... 2 WZ-H Connector Assembly ................................... 3 Connector & Backshell Assembly.......................... 7 Final Assembly ...................................................... 8 2.
PAGE 2
1. 7 Pin Amphenol Connector & High Temperature Cable Parts Listing for 7 pin Amphenol Connector Item No.
PAGE 3
WZ-H Connector Assembly 1. Cut cable length accordingly. 2. Slide the components over the cable as shown * Flexible conduct not shown, to be provided by customer. 3. Score the outer cable jacket at 85mm. 4. Remove the outer cable insulation to expose the foil shielding.
PAGE 4
5. Remove foil shield to expose conductors. 6. Prepare 1” sections of 15mm heat shrink for application. 7. Slide heat shrink over cable. CAUTION Do not apply heat at this time. 8. Push 1” sections of (15mm) heat shrink over individual conductors. CAUTION Do not apply heat at this time.
PAGE 5
9. Push 3” section of (15mm) heat shrink over ground wire. Example of cable preparation. 10. Strip approximately 5mm of insulation from conductors. 11. Solder the conductors to the Amphenol connector. Solder joints should be neat, clean and not touching each other.
PAGE 6
Soldering view for WZ cable A CELL + RED B CELL - BLACK C TC + WHITE D TC - BLACK E CJ + GREEN F CJ - BLACK G GROUND SILVER CELL CJ _ + F CJ + A B G E D TC _ CELL _ C TC + Ensure notch is in between A & F on the 7 pin connector. Ensure notch is in between A & C on the 3 pin connector. 12. Solder joints should be neat, clean and not touching each other. CAUTION Do not apply excessive heat.
PAGE 7
14. Slide the larger heat shrink tube and apply heat. CAUTION Do not apply excessive heat. Prolonged exposure to heat gun will cause the shrink tubing to split and fray. 15. Assemble backshell.
PAGE 8
Connector & Backshell Assembly 1 2 3 4 Final Connector Assembly IM 11M12WZ-01-E
PAGE 9
2. 3 Pin Amphenol Connector & High Temperature Cable Parts Listing for 3 pin Amphenol Connector Item No. Nomenclature Unit Issue QTY 1 Crimps EA 3 2 Flex Conduit Connector EA 2 3 Amphenol to Conduit Connector EA 1 4 100mm Heat Shrink EA 1 5 15mm Heat Shrink EA 3 6 Wire labels EA 3 7 Three (3) pin Amphenol Connector EA 1 *Items 1 & 6 will be installed on the Analyzer side. Flexible conduct not shown, to be provided by customer.
PAGE 10
WZ-H Connector Assembly 1. Cut cable to length. 2. Slide connector parts over cut cable (as shown): * Flexible conduct not shown, to be provided by customer. 3. Remove 85mm of outer cable jacket. 4. Remove foil shield to outer cable jacket.
PAGE 11
5. Trim ground wire back to outer cable jacket. 6. Strip 5mm of insulation from each conductor. 7. Slide heat shrink over cable, and conductors. Item 4 CAUTION Do not apply heat at this time.
PAGE 12
8. Solder conductors to the contacts on the backside of the connector*. * Refer to solder diagram below.
PAGE 13
Ensure notch is in between A & C on the 3 pin connector DO NOT USE A HEATER 7 BLACK B HEATER 8 CLEAR/ OR WHITE C NONE HEATER 7 C A B HEATER 8 9. Slide heat shrink to cover solder connection and contacts. Apply heat. CAUTION Do not apply excessive heat. Prolonged exposure to heat gun will cause the shrink tubing to split and fray. 10. Slide outer heat shrink into place around conductors & contacts. Apply heat.
PAGE 14
11. Slide connector and backshell into place. Assemble connector as follows: 12. Slide flex backshell and flex conduit adapter onto connector assembly. 13. Final product. *Flex conduit not shown.
PAGE 15
3. M1234PT-A & M1234PU-A Installation Guide * Not included with /QF option. 1. Remove housing cover. 2. Disconnect leads. 3. Remove cable glands, cable and conduit (if applicable) 4.
PAGE 16
5. Attach leads as shown. Yellow 1 2 3 4 Blue 7 5 6 8 6. Replace housing cover and connect QF connectors.