User´s Manual Model RAKD Small Metal ROTAMETER IM 01R01B30-00E-E Rota Yokogawa GmbH & Co. KG Rheinstr.
Blank Page
i Contents 1. Introduction..........................................................................................1-1 1.1 ATEX Documentation.......................................................................................1-3 1.2 General description..........................................................................................1-4 1.3 Principle of measurement...............................................................................1-4 1.4 Overview..........................
ii 6. Service........................................................................................................... 6-1 6.1 Maintenance.....................................................................................................6-1 6.1.1 Function test.......................................................................................................... 6-1 6.1.2 Measuring tube, float............................................................................................
iii APPENDIX 1. Safety Instrumented Systems Installation................... A1-1 A1.1 Scope and Purpose.................................................................................... A1-1 A1.2 Using RAKD for a SIS Application............................................................ A1-1 A1.2.1 Safety Function.................................................................................................. A1-1 A1.2.2 Diagnostic Response Time..............................................
iv Blank Page IM 01R01B30-00E-E 5th edition January 01, 2013 -00 All Rights Reserved.
<1. INTRODUCTION> 1-1 1. Introduction Before use, read this manual thoroughly and familiarize yourself fully with the features, operations and handling of Rotameter RAKD to have the instrument deliver its full capabilities and to ensure its efficient and correct use. Notices Regarding This Manual • This manual should be passed to the end user. • The contents of this manual are subject to change without prior notice. • All rights reserved.
1-2 <1. INTRODUCTION> CAUTION • When carrying Rotameter RAKD around, exercise extreme care to avoid dropping it accidentally and causing bodily injury. Warranty • The warranty of this instrument shall cover the period noted on the quotation presented to the Purchaser at the time of purchase. The Seller shall repair the instrument free of charge when the failure occurred during the warranty period.
<1. INTRODUCTION> 1-3 1.1 ATEX Documentation This is only applicable to the countries in European Union. GB DK SK CZ I LT E LV NL EST PL SF SLO P H F BG D RO S M GR All Rights Reserved.
1-4 <1. INTRODUCTION> 1.2 General description This manual describes installation, operation and maintenance of the RAKD. Please read it carefully before using this device. Further, please note that customer features are not described in this manual. When modifying specifications, construction or parts, this manual is not necessarily revised unless it can be assumed that these changes will impair RAKD functions or performance. All units are thoroughly tested before shipping.
1-5 <1. INTRODUCTION> 1.4 Overview Tube Limit switch MAX below scale Indicator Cable connection Quickon Pointer Limit switch MIN below scale Scale F11.EPS Example for scale : Com. no.. Flow scale 100 Flow unit Manufactured: 2009 Kom.Nr.: 200000/001 MS-Code: RAKD41-G6SS-33NNNE80424/K1/KS1 Wasser 0,99831 g/cm 1 mPas 20 Grad C 1.1 bar abs.
1-6 <1. INTRODUCTION> Blank Page IM 01R01B30-00E-E 5th edition January 01, 2013 -00 All Rights Reserved.
2-1 <2. PRECAUTIONS> 2. Precautions 2.1 Transportation and Storage Before transporting the unit, it is recommended to fix the float with a card-board strip in the same way as when shipped from factory. Prevent foreign objects from entering the tube (e.g. by covering openings). To protect the unit and especially the tube’s interior from soiling, store it only at clean and dry locations 2.2 Installation Ambient temperature and humidity of the installation location must not exceed the specified ranges.
2-2 <2. PRECAUTIONS> Check movability of the float (5)* by watching the pointer. The pointer should follow the movement of the float. If this is not the case, float and measuring tube (1;21) should be cleaned. Check the movability of the pointer by careful moving it with your fingers and watching whether it responds to the scale value. If it does not work properly, the mechanical display unit (14) must be changed. To avoid damage of the float and of the stopper do not use magnetic valves.
3-1 <3. INSTALLATION> 3. Installation 3.1 Installation in the pipeline The pipe has to be so stabilized that vibrations on the pipe are avoided. Additional recommendations can be found in guideline VDI/VDE 3513 sheet 3. If pollution of the metering tube may appear a bypass-pipe is recommended, which permits the removal (see. chapter 6 “maintenance”) of the Rotameter for cleaning without interruption of the flow.
3-2 <3. INSTALLATION> RAKD-E80 G + - F 2 + T Power supply U RL 1 4-20mA Power supply U / V RL / Ω 13.5V ...30V < (U-13.5V) / 20mA T = QUICKON connector Fig. 3-1 RAKD with electronic Transmitter Hazardous Area Safe Area Supply 230V AC 14 ~ RAKD - T80 F 1 + BU - T 1 2 + 3 - + - S 1 4 BN MIN ~ U BN MAX 15 BU 6 2 Limit Switches EN 60947-5-6 (NAMUR) Limit Switch Type 2 Ex ia IIC T6...T4 Gb Ui = 16V Ii = 25mA Pi = 64mW Ci = 150nF Li = 0.
3-3 <3. INSTALLATION> Hazardous Area Safe Area RN221N-B1 4-20mA output Ex ia IIC T6...T4 Gb U i = 30V Ii = 100mA Pi = 0.75W Ci = 2.4nF Li = 0.73mH KEMA 00ATEX 1037X [Ex ia] IIC Uo = 27.3V Io = 87.6mA Po = 0.597W Co = 86nF Lo = 5.
3-4 <3. INSTALLATION> 3.2.2 Conductor connection with Quickon To connect the conductor, please observe in particular the following steps : - Strip the sheath to a length of approx. 15 mm (fig. 3-4) and slide the union nut (1), the cap (2) and the rubber seal (3) onto the conductor. 5 3 2 4 1 15 mm Fig. 3-4 F6.EPS F7.EPS Fig. 3-5 - Slide the rubber seal as far as the rim of the insulation and then slide the cap onto the rubber seal. This provides the strain relief for the conductor (fig. 3-5).
3-5 <3. INSTALLATION> - insert the core ends into the feed through of the splice ring (fig. 3-6). In order to guarantee a clear assignment of the cores, the individual core feed thorough of the splice ring are numbered (1, 2,…). Fig. 3-6 - Cut off the projecting core ends. Make sure that the core ends are flush with the splice ring (5): they can protrude by up to 3 mm, but must not be too short. F8.EPS - Insert the prepared conductor into the QUICKON contact carrier (4).
3-6 <3. INSTALLATION> 3.2.3 Conductor M12 connection (Option /A29 or /A30) Fig. 3-8 Angular mating connector is only factory delivered with option /A30. Pin assignment: Connection Signal Upper connector 1 (+) 2 (-) One limit switch /K1, /K2, /K6, /K7 Two limit switches /K3, /K8, /K9, /K10: lower switch, e.g. MIN MAX ==> MIN Upper connector 3 (+) 4 (-) Two limit switches /K3, /K8, /K9, /K10: upper switch, e.g.
<4. START OF OPERATION> 4-1 4. Start of operation 4.1 Hints on flow rate measurement The measured fluid should neither consist of a multi-phase mixture nor contain ferrite ingredients or large solid mass particles. The RAKD scale is adjusted to the state of operation/aggregation of the measured fluid by the manufacturer. If the state of operation changes, it might become necessary to establish a new scale.
4-2 <4. START OF INSTALLATION> Blank Page IM 01R01B30-00E-E 5th edition January 01, 2013 -00 All Rights Reserved.
5-1 <5. LIMIT SWITCHES OPTION /K1 TO /K10> 5. Limit switches (Option /K1 to /K10) The optional limit switches are available as maximum or minimum type switches. They are proximity switches according to EN 60947-5-6 (NAMUR). Maximal two switches can be installed. The option (/Wnn) includes the respective transmitter relay. These switches have been specified for hazardous area. However, the transmitter relay must be installed in safe area.
5-2 <5. LIMIT SWITCHES OPTION /K1 TO /K10> Blank Page IM 01R01B30-00E-E 5th edition January 01, 2013 -00 All Rights Reserved.
<6. SERVICE> 6-1 6. Service 6.1 Maintenance 6.1.1 Function test Checking free movement of pointer: - Remove housing cover (4 screws). - After deflecting the pointer by hand, it must return to measurement value. If the pointer pivots to different values upon repeated deflections, there is too much friction in the bearings. In this case, send indication unit to service. Checking free movement of float: - First, free movement of pointer has to be ascertained.
6-2 <6. SERVICE> 6.1.3 Explosion drawings No. in Fig. 6-1 and 6-2 Part 1 Tube for unit with valve and controller 2 Socket 3 Float stop 4 Cone 5 Float 6 Threaded bold 7 Gasket 8 Screw sealing plug 9 ; 10; 11; 12; 13 Packing for valve 14 Indicator 15 Nut M5 16; 19 Nozzle 17; 20 Cutting ring fitting 18 Controller 21 Tube for unit without valve and controller F61.EPS Fig. 6-1 RAKD without valve and controller F62.EPS Fig.
<6. SERVICE> 6-3 6.1.4 Electronic transmitter The electronic transmitter is maintenance-free. The electronic section is sealed and can not be repaired. The transmitter is tuned with the mechanical components in factory, therefore single components can be replaced only by loss of accuracy. 6.1.5 Exchange of scale Preparations : · Check commision no., code, and data of new parts. · Switch off power supply.
6-4 <6. SERVICE> 6.1.7 Troubleshooting In case the RAMC does not work properly, use the following flow charts for troubleshooting, then check, isolate and remedy the fault. Precision problems with "T" unit: execute test acc. fig. 6-3 If the indicated countermeasure do not remedy the fault or in case of troubles which cannot be remedied by the user, please contact your YOKOGAWA service centre. F63.EPS Fig. 6-3 IM 01R01B30-00E-E 5th edition January 01, 2013 -00 All Rights Reserved.
<6. SERVICE> 6-5 6.2 Template for sending back to service Sending an instrument back to service Installation and operation of the Rotameter RAKD in compliance with this manual is generally trouble-free.
6-6 <6. SERVICE> ROTA YOKOGAWA GmbH & Co. KG Service & Repair Department Rheinstraße 8; D - 79664 Wehr Phone no.: +49 (0)7761-567-190 Fax no.: +49 (0)7761-567-285 e-Mail: services.flow@de.yokogawa.com Declaration of Decontamination Legal regulations for the safety of our employees and operating equipment determine that we need the declaration of decontamination before your order can be handled.
53 54 55 56 53 P1 54 P1 53 W3 54 W3 55 W3 56 W3 Nozzle: Ø 6 PN 10 Ø 8 PN 10 Swagelok: Ø 6 PN 25 Ø 8 PN 25 Ø 10 PN 25 Ø 12 PN 25 C3 C3 C3 C3 41 R3 41 T3 ------- Ø 6 PN 25 Ø 8 PN 25 Ø 10 PN 25 Ø 12 PN 25 Cutting ring: Internal thread: Rp 1/4 PN 25 1/4 NPT PN 25 Process connection RAKD All Rights Reserved. Copyright © 2003, Rota Yokogawa Material: 1.
IM 01R01B30-00E-E 5th edition January 01, 2013 -00 53 P1 54 P1 Nozzle: Ø 6 PN 10 Ø 8 PN 10 55 W3 55 W6 56 W3 56 W6 Ø 10 PN 40 Ø 12 PN 40 Ø 12 PN 100 54 W6 Ø 8 PN 100 Ø 10 PN 100 53 W6 54 W3 Ø 8 PN 40 53 W3 Ø 6 PN 100 Ø 6 PN 40 Swagelok: 53 53 54 54 55 55 56 56 Cutting ring: Ø 6 PN 40 Ø 6 PN 100 Ø 8 PN 40 Ø 8 PN 100 Ø 10 PN 40 Ø 10 PN 100 Ø 12 PN 40 Ø 12 PN 100 C4 C6 C4 C6 C4 C6 C4 C6 41 41 41 41 G4 G6 T4 T6 ------- Internal thread: G 1/4 PN 40 G 1/4 PN 100 1/4 NPT PN 40 1/4 NPT PN
All Rights Reserved.
IM 01R01B30-00E-E 5th edition January 01, 2013 -00 56 C6 56 C7 Cutting ring: Ø 12 PN 100 Ø 12 PN 160 Swagelok: Ø 12 PN 100 *) Gasket PTFE Ø 12 PN 160 42 42 42 42 Internal thread: G 3/8 PN 100 G 3/8 PN 160 3/8 NPT PN 100 3/8 NPT PN 160 56 W7 56 W6 G6 G7 G6 G7 01 02 01 02 01 02 D4 D4 A1 A1 A2 A2 ------- Flange: *) DN 15 PN 40 DN 25 PN 40 ANSI 1/2 150 lbs ANSI 1 150 lbs ANSI 1/2 300 lbs ANSI 1 300 lbs Process connection RAKD Material: 1.
7-5 <7. TECHNICAL DATA> OPTIONS Options Option code Description Restriction Indicator /A12 /A29 /A30 US- engineering units M12- connector acc. IEC 61076-2-101 (in preparation) M12- connector with plug connector acc. IEC 61076-2-101 (in preparation) Only for indicator E Only for indicator E or T with limit switches Only for indicator E or T with limit switches Marking /B1 Plate 12 x 40 mm; max.
7-6 <7. TECHNICAL DATA> 7.2 Standard Specifications The responsibility with respect to the suitability and according application of our flowmeter is only situated by the customer. MEASURING TUBE Materials of wetted parts : Stainless steel AISI 316Ti (1.
7-7 <7. TECHNICAL DATA> LIMIT SWITCHES IN STANDARD VERSION (option /K1 to /K3) Type : Nominal voltage : Output signal : Hysteresis : Inductive proximity switch SC2-NO acc. DIN EN 60947-5-6 8V DC ≤ 1 mA or ≥ 3 mA < 0.
7-8 <7. TECHNICAL DATA> CONTROLLER (Option /R1 and R3) Differential pressure controller for a constant flow at fluctuations of the process pressure. These are no valves to reduce the pressure. - Controller /R1 for liquids with variable inlet or outlet pressure and for gases with variable inlet pressure and constant back pressure. - Controller /R3 for gases with fluctuations of the back pressure. Max. liquid flow : 100 l/h Max. gas flow : 3250 l/h Max.
7-9 <7. TECHNICAL DATA> RAKD with ATEX- certification “intrinsic safe ic” (option /KS3) Output signal : 4–20 mA / Pulse output / Limit switches Explosion proof : Ex ic IIC T6; Gc group II ; category 3G Entity parameter : see table 6 Temperature specification : see table 7 RAKD with IECEx- certification “intrinsic safe” (option /ES1) Certificate : IECEx DEK 12.0003X Output signal : 4–20 mA / Pulse output / Limit switches Explosion proof : Ex ia IIC T6 ...
7-10 <7. TECHNICAL DATA> Intrinsically safe and dust proof limit switches with ATEX-certification (only for indicator T with option /K1 ... /K10) (option /KS2) : Certificate : - PTB 99 ATEX 2219X ( SC2-NO) - PTB 00 ATEX 2049X (SJ 2-S.N) - ZELM 03 ATEX 0128X (for dust proof) Explosion proof : EEx ia IIC T6, group II category 2G Dust proof: Ex iaD 20 T 108 °C, group I I category 1D Max.
7-11 <7. TECHNICAL DATA> 7.3 Dimensions and weights F8.EPS F7.EPS Fig. 7-2 Version without valve Fig. 7-3 Version with flange connection F13.EPS Fig. 7-4 Back view with mounting All Rights Reserved.
7-12 <7. TECHNICAL DATA> Cutting ring F9.EPS Fig. 7-5 Version with inlet valve Cutting ring F12.EPS Fig. 7-6 Version with outlet valve IM 01R01B30-00E-E 5th edition January 01, 2013 -00 All Rights Reserved.
7-13 <7. TECHNICAL DATA> Cutting ring approx. 113 approx. 60 G or NPT thread approx. 135 F10.eps ENG-018554 Fig. 7-7 Version with inlet valve and inlet controller G or NPT thread approx. 135 approx. 113 approx. 60 Cutting ring F11.eps ENG-018555 Fig. 7-8 Version with outlet valve and back pressure controller All Rights Reserved.
7-14 <7. TECHNICAL DATA> CONNECTION TYPES TABLE 7-12 Size a Thread b c Cone 31-51 Cone 52-53 Cone 31-53 Cone 31-51 G 1/4 G 3/8 G 1/4 G 1/4 1/4 NPT 3/8 NPT 1/4 NPT 1/4 NPT INSTALLATION LENGTHS DEPENDING ON CONNECTION TYPE AND SIZE TABLE 7-13 L1 Process connection Cutting ring Nozzle L2 L3 Size Cone 31-51 Cone 52-53 Cone 31-53 Cone 31-51 6 mm 178 mm ------ 54.5 mm 164 mm 8 mm 172 mm ------ 51.5 mm 161 mm 10 mm 174 mm ------ 52.5 mm 162 mm 12 mm 174 mm 177 mm 52.
7-15 <7. TECHNICAL DATA> 7.4 Temperature curves 275 Illustration of maximum allowable operation temperature depending on ambient temperature for Rotameter type RAKD Max. operation temperature [°C] 250 225 200 175 150 125 100 75 50 55 60 65 75 70 80 Ambient temperature [°C] Version without valve Version with valve F6.EPS Fig. 7-9 For option /KS1 or /KN1 (Ex-i-versions ATEX) the maximum values for ambient and process temperature according to the respective temperature class mentioned in fig.
7-16 <7. TECHNICAL DATA> Blank Page IM 01R01B30-00E-E 5th edition January 01, 2013 -00 All Rights Reserved.
8-1 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8. Explosion-protected Type Instruments 8.1 General WARNING To ensure intrinsically safety, it is not permitted to repair or to modify the electronic transmitter and the limit switches The RAKD with electronic transmitter type "E" as well the limit switches (option/ K_) are intrinsically safe devices. The RAKD with option /KS1 is ATEX certified for hazardous areas of zone 1 (category 2) and zone 2 (category 3).
8-2 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8.2 Intrinsically safe ATEX certified RAKD (/KS1) 8.2.1 Technical data EC-Type Examination Certificate Nr.: KEMA 00ATEX1037X Used standards: - EN 60079-0: 2009 - EN 60079-11: 2007 The RAKD with electronic transmitter and limit switches is an intrinsically safe device. This device is certified for hazardous areas of zone 1 (category 2) and zone 2 (category 3). It is not homologated for zone 0 (category 1).
<8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8-3 Temperature specification: Table 8-1 Configuration Transmitter 4-20mA / Pulse Limit switch(es) type 2 Limit switch(es) type 3 Max. ambient temperature Max.
8-4 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8.2.2 Installation Hazardous Area Safe Area Supply 230V AC 14 15 ~ ~ RAKD - T80 U + BU - T 1 + BU - S 1 BN MAX BN MIN F 1 3 2 4 6 2 Limit Switches EN 60947-5-6 (NAMUR) 9 + - 8 Limit MAX 7 12 + - 11 Limit MIN 10 Transmitter Relay KFA6-SR2-Ex2.W KFA6-SR2-Ex2.W Limit Switch Type 2 Ex ia IIC T6...T4 Gb Ui = 16V Ii = 25mA Pi = 64mW Ci = 150nF Li = 0.15mH Ex ia IIC Uo = 10.
8-5 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8.3 Intrinsically safe IECEx certified RAKD (/ES1) 8.3.1 Technical data Certificate Nr.: IECEx DEK 12.0003X Used standards: - IEC 60079-0: 2011 - IEC 60079-11: 2011 The RAKD with electronic transmitter and limit switches is an intrinsically safe device. This device is certified for EPL Gb. Data of electronic transmitter type -E : Type of protection : Intrinsically safe Ex ia IIC T6 -T4 Gb Ambient temperature: -25°C ...
8-6 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> Temperature specification: Table 8-2 Configuration Transmitter 4-20mA / Pulse Limit switch(es) type 2 Limit switch(es) type 3 Max. ambient temperature Max.
8-7 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8.3.2 Installation Hazardous Area Safe Area Power supply 230V AC 14 15 ~ ~ RAKD - T80 U + BU - T 1 + BU - S 1 BN MAX BN MIN F 1 3 2 4 6 2 Limit switch EN 60947-5-6 (NAMUR) 9 + - 8 Limit switch MAX 7 12 + - 11 Limit switch MIN 10 Transmitter relay KFA6-SR2-Ex2.W KFA6-SR2-Ex2.W Limit switch SC2-NO type 2 Ex ia IIC T6...T4 Gb Ui = 16V Ii = 25mA Pi = 64mW Ci = 150nF Li = 0.15mH [Ex ia] IIC Uo = 10.6V Io = 19.
8-8 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8.4 Non incendive RAKD for Category 3 (ATEX) (/KN1) Der RAKD with /KN1 is a unit with protection „nL”. It may be used in hazardous areas of zone 2 (category 3) The classification in brackets is given according to the EC- Directive ATEX, 94/9/EG. This version is same hardware as intrinsically safe type.
8-9 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8.6 Intrinsically safe "ic" RAKD for Category 3G (ATEX /IECEx) (/KS3, /ES3) The RAKD with /KS3 or /ES3 is a unit with protection „ic”. It may be used in hazardous areas of category 3G. This version is same hardware as intrinsically safe "ia" type (/KS1, /ES1). Data of electronic transmitter type -E : Type of protection : Intrinsically safe Ex ic IIC T6-T4 Gc Ambient temperature: -25°C ...
8-10 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8.7 Intrinsically safe FM / CSA (USA + Canada) components (/FS1, /CS1) 8.7.1 Limit switches option /K1 ... /K10 (/FS1 for USA) Data of limit switches (FM-approval): The limit switches are intrinsically safe devices. They are certified by Pepperl & Fuchs for: Intrinsically safe : Cl. I, Div. 1, GP. A, B, C, D T6 Ta=60°C Cl. II, Div. 1, GP. E, F, G Cl. III, Div. 1 Non incendive: Cl. I, Div. 2, GP. A, B, C, D T5 Ta=50°C Cl. II, Div. 1, GP.
8-11 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> Control Drawings FM: Limit switches intrinsically safe (1) HAZARDOUS (CLASSIFIED) LOCATION Class I, Division 1, Groups A, B, C, D Class II, Division 1, Groups E, F, G Class III, Division 1 or Class I, Zone 0, Groups IIC T6 (Ta = 60ºC) Pepperl+Fuchs, Inc. “NAMUR” output proximity sensor.
8-12 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> FM: Limit switches intrinsically safe (2) NJ 15-30GM-N... NJ 25-50-N... NJ 20-40-N...
<8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8-13 FM: Limit switches non incendive All Rights Reserved.
8-14 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> CSA: limit switches intrinsically safe (1) IM 01R01B30-00E-E 5th edition January 01, 2013 -00 All Rights Reserved.
<8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8-15 CSA: limit switches intrinsically safe (2) All Rights Reserved.
8-16 <8. EXPLOSION-PROTECTED TYPE INSTRUMENTS> 8.8 Intrinsically safe NEPSI (China) certified RAKD (/NS1) Certificate No. : GYJ101552 Type of protection : Intrinsically safe Ex ia Group : IIC Temperature Class : T6 Ambient temperature : -25°C ... +65 °C Safety relevant maximum values of electronic transmitter : Maximum voltage : Ui = 30 V Maximum current : Ii = 100mA Maximum power : Pi = 750 mW Inner inductance : Li = 0.73 mH Inner capacity : Ci = 2.
A1-1 APPENDIX 1. Safety Instrumented Systems Installation WARNING The contents of this appendix are cited from exida.com safety manual on the Rotameter RAKD Flowmeter specifically observed for the safety transmitter purpose. When using the RAKD for Safety Instrumented Systems (SIS) application, the instructions and procedures in this section must be strictly followed in order to preserve the meter for that safety level. A1.
A1-2 A1.2.2 Diagnostic Response Time In case of a fault the limit switches will go to their safe fail state immediately. A1.2.3 Setup A setup of the flow meter is not required. Installation shall be done according to the manual. A1.2.4 Proof Testing The objective of proof testing is to detect failures within the flow meter that are not detected by the diagnostics of the flow meter.
A1-3 A1.2.6 Startup Time The flow meter will generate a valid signal within 0.5 seconds of power-on startup. A1.2.7 Reliability data A detailed Failure Mode, Effects, and Diagnostics Analysis (FMEDA) report is available from Rota Yokogawa with all failure rates and failure modes. Rota Yokogawa RAKD variable area flow meter is intended for use in a Low Demand Mode. Low Demand Mode means the average interval between dangerous conditions occurs infrequently.
A1-4 A1.3 Definitions and Abbreviations A1.3.
A1-5 A1.4 Assessment results A1.4.1 Safety related parameters The following results have been obtained from the assessment report Report No.: ROTA YOKOGAWA 08/07-23 R002 Version V2, Revision R1; August 2010 issued by exida. Average PFD values have been calculated assuming a Diagnostic Coverage (DC) of 99%, a mission time of 10 years and a Mean Time To Restoration of 24 hours.
A1-6 Table 3: Summary for RAKD ([V1]) with standard limit switches 7 – Failure rates Profile 2 Profile 4 0 FIT 0 FIT 163 FIT 205 FIT 4 FIT 19 FIT Fail Dangerous Undetected (λDU) 101 FIT 147 FIT SFF 62.4% 60.3% 375 years 261 years SIL2 SIL2 1730 899 6% 15% CAT 1 CAT 1 PLr = c PLr = c 6.60E-08 1/h 1.
A1-7 Table 5: Summary for RAKD ([V2]) with standard limit switches 7 – Failure rates Profile 2 Profile 4 0 FIT 0 FIT 192 FIT 246 FIT 4 FIT 19 FIT 123 FIT 178 FIT 61.5% 59.8% 321 years 346 years SIL2 SIL1 MTTFd (years) 899 579 DC 3% 10% CAT 1 CAT 1 PLr = c PLr = c 1.27E-07 1/h 1.
A1-8 Table 7: Summary for RAKD ([V3]) with standard limit switches 7 – Failure rate Profile 2 Profile 4 0 FIT 0 FIT 262 FIT 367 FIT 4 FIT 19 FIT 203 FIT 295 FIT 56.7% 56.7% 226 years 153 years SIL1 SIL1 MTTFd (years) 551 364 DC 2% 6% CAT 1 CAT 1 PLr = c PLr = c 2.07E-07 1/h 3.
Blank Page All Rights Reserved.
YOKOGAWA ELECTRIC CORPORATION World Headquarters 9-32, Nakacho 2-chome, Musashino-shi Tokyo 180-8750 Japan www.yokogawa.com YOKOGAWA ELECTRIC ASIA Pte. LTD. 5 Bedok South Road Singapore 469270 Singapore www.yokogawa.com/sg YOKOGAWA CORPORATION OF AMERICA 2 Dart Road Newnan GA 30265 USA www.yokogawa.com/us YOKOGAWA CHINA CO. LTD. 3F Tower D Cartelo Crocodile Building No.568 West Tianshan Road Changing District Shanghai, China www.yokogawa.com/cn Euroweg 2 3825 HD AMERSFOORT The Netherlands www.yokogawa.