Instruction Manual YOKOGAWA Model PR10 Manual Retractable Fitting IM 12B6K3-01E-E 4th edition
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Contents 1. INTRODUCTION 1.1 1.2 1.3 5 Description Features Warranty 5 5 5 2. SPECIFICATIONS 5 2.1 2.2 General Model- and Suffix Codes 5 6 3. INSTALLATION 3.1 Unpacking and checking 3.2 Installation site 3.3 Safety precautions 3.4 Installation method 3.5 Assembly of accessories 3.6 Dimensions 3.6.1 Dimensional drawing PR10...-D32 with mounted 3.6.2 Dimensional drawing PR10...-D32 with mounted 3.6.3 Dimensional drawing PR10...-D50 with mounted 3.6.4 Dimensional drawing PR10...-D50 with mounted 3.
1. INTRODUCTION 2. SPECIFICATIONS 1.1 Description 2.1 General The retractable fitting with ball valve allows a safe insertion and retraction of a sensor while the process is under pressure. It can be mounted in a variety of positions. The insertion depth can be selected on site. An insertion stop is provided to set the position of the sensor in the process.
2.2 Model- and Suffix Codes Model Suffix Options Description PR10 Retractable fitting general purpose Material fitting -S Stainless steel -T Titanium (tube and sensor holder only) Material O-rings -V Viton Tube length -L5 Tube length 0.5 meter Connection -D32 DN32 / 1¼” -D50 DN50 / 2” Measuring sensor -PH12 For 12mm pH sensors Y-cap -PH13 For 12mm pH sensors PG13.
3. INSTALLATION 3.1 Unpacking and checking 3.4 Installation method When you receive the PR10 retractable fitting it is packed in a cardboard box. Open the box and check that the model code on the fitting is the same as the one on the packing list. Refer to paragraph 2.2 for the model code. Also check that it is supplied with the options you ordered. The options can be delivered in separate boxes.
3.6 Dimensions Dimensional drawing PR10...-D32 with mounted pH sensor 3.6.1 Dimensional drawing PR10...-D32 with mounted pH sensor unit mm (inches) 381 (15") 110 PR10-..-..-....-D32.-PH...../SA125/BS125 414 (16.3") 54 PR10-..-..-....-D32-PH...../F..125/BF125 PR10-..-..-....-D32-PH...../F..D32/BFD32 520 (20.5") PR10- .. -V-L5-D32-PH12 PR10- .. -V-L5-D32-PH13 FIG. 2 Dimensional drawing PR10...
Dimensional drawing PR10...-D32 with mounted SC4A sensor 3.6.2 Dimensional drawing PR10...-D32 with mounted SC4A sensor unit mm (inches) 390 (15.35") 110 (4.35”) PR10-..-..-....-D32-SC4A/SA125/BS125 423 (16.7") 54 (2.15”) PR10-..-..-....-D32-SC4A/F..125/BF125 PR10-..-..-....-D32-SC4A/F..D32/BFD32 779 (30.7") 529 (20.8") PR10- .. -V-L5-D32-SC4A FIG. 3 Dimensional drawing PR10...
3.6.3 Dimensional drawing PR10...-D50 with mounted SC4A sensor unit mm (inches) 362 (14.25") PR10-..-..-....-D50-SC4A/SA200/BS200 142 (5.6”) 390 (15.4") PR10-..-..-....-D50-SC4A/F..200/BF200 PR10-..-..-....-D50-SC4A/F..D50/BFD50 82 (3.25”) 779 (30.7") 529 (20.8") PR10- .. -V-L5-D50-SC4A FIG. 4 Dimensional drawing PR10...
3.6.4 Dimensional drawing PR10...-D50 with mounted ISC40 sensor unit mm (inches) 366 (14.4") PR10-..-..-....-D50-ISC4/SA200/BS200 142 (5.6”) 394 (15.5") PR10-..-..-....-D50-ISC4/F..200/BF200 PR10-..-..-....-D50-ISC4/F..D50/BFD50 82 (3.25”) 783 (30.8") 533 (21") PR10- .. -V-L5-D50-ISC4 FIG. 5 Dimensional drawing PR10...
A A AA A A C A CC CA L L L L L L L L L L L L L B E F E FFF A C D C DD A A B B B B B B F F G G C E D EEE A A A B B B BB B BBB B BA L L L C C B BBB L A AAA L A AAA L 3.7 Options PR10 B L L Lof the PR10 options FIG.
L L B 13 B B F Dg A G L Di K Dg Bb D L C Bb D E Di Dg 60 (2.4) 58 (2.3) 66 (2.6) 29 (1.1) 15.7 (0.6) 117.3 (4.6) 1/8” NPT 47 (1.9) 15.7 (0.6) 66 (2.6) 29 (1.1) 15.7 (0.6) 117.3 (4.6) 47 (1.9) 15.7 (0.6) 77 (3) 32 (1.3) 25 (1) 165 (6.5) 1/8” NPT 73 (2.9) 19 (0.7) 54 (2.1) 32 (1.3) 25 (1) 165 (6.5) 73 (2.9) 19 (0.7) 66 (2.6) 29 (1.1) 16 (0.6) 140 (5.5) 1/8” NPT 47 (1.9) 18 (0.7) 66 (2.6) 29 (1.1) 16 (0.6) 140 (5.5) 47 (1.9) 18 (0.7) 77 (3) 32 (1.3) 25 (1) 165 (6.
3.8 Sensor mounting 3.8.1 M ounting a 12mm sensor in pH12 1. Take the cable out of the box and cut off the cable tie. 2. Tape the separate wires of the cable together. 3. Take the fitting out of the box and remove the sensor holder and Y-cap adapter. 4. Slide the Y-cap adapter over the cable. 5. Release the pigtail (cable gland) completely. Do not undo the part in the metal tube! 6. Lead the sensor cable through the tube of the fitting, from the side where the sensor holder has been removed. 7.
3.8.3 Mounting the SC4A 3.8.4 Mounting the ISC40 1 Take the sensor out of the box and cut off the cable tie 2 Bind the separate wires of the cable together with a piece of tape. 3 Take the fitting out of the box and remove the option(s), if necessary. 4 Release the pigtail (cable gland) completely. Do not undo the part in the metal tube! 5 Lead the sensor cable through the tube of the fitting, from the side where the knurled knob has been removed.
Remarks: • Turning the T-bar key can only be done when the valve is closed. • Pushing the probe into the process needs a force to overcome the pressure of the system and the friction of the dampening rings in the fitting. • The locking mechanism can be tightened until the probe is firmly fixed in the measuring position. • The insertion stop can be fixed in the actual insertion position. Refer to paragraph 4.5 for adjusting the insertion depth. FIXING SCREW FIG.
4. MAINTENANCE CAUTION Retract/ insert at P < 5 Bar. Do not stand behind immersion tube while retracting/ inserting •T he T-bar key can only be operated when the ball valve is closed. Make sure it is closed completely. • The friction of the O-rings will slow down the probe when it is retracted. 4.1 General 4.4 Replacing the sensor Before the sensor can be serviced, the probe with the sensor inside should be physically separated from the process.
5. EXPLODED VIEW 36 1314 15 1 1 2 31 3 36 4 5 6 7 37 33 43 8 9 10 / 10a OR PR10- .. -V-L5-D..-.... 36 Spare part set PR10- .. -V-L5-D32 36 13 25 PR10- .. -V-L * Note: For sparepart numbers see Tabel 2 FIG. 14 Exploded view PR10-S-V-L5-D32-PH12 PR10-S-V-L5-D32-PH13 PR10-S-V-L5-D32-SC4A PR10-S-V-L5-D50-ISC4 PR10-S-V-L5-D50-SC4A K1525AG Adapter Y-cap K1525AB Sensor holder PG13.
36 34 1314 15 1617 18 OR 34 34 34 34 30 30 31 41 31 41 30 22 28 21/21a 20 19 OR PR10- .. -V-L5-D32- PH13 PR10- .. -V-L5-D32- PH12 Spare part set PR10- .. -V-L5-D32-.... 36 35 13 25 27 1617 26 35 35 34 32 42 23 PR10- .. -V-L5 -D50-.... 34 32 42 24/24a 32 42 30 PR10- .. -V-L5-D..- SC4A PR10- ..
6 Spareparts Part no. K1520LS K1520LT K1525BZ K1525AA K1525AB K1525AF K1525AG K1525BA K1525BB K1525BC K1525BD K1525BE K1525BF K1525BG K1525BH K1525BJ K1525BK K1525CA K1525CB K1525CP K1525YA K1525YB K1525YC K1525YD K1525YE K1525YF K1525YG K1525YH K1525YJ K1525YK K1525YL K1525YM K1525YN K1525YP K1541EM Description Cable retractable fitting 10M PT100 Cable retractable fitting 10M PT1000 Cable gland (5 pcs) Outer tube Sensor holder PG13.