User’s Manual MX100 Data Acquisition Unit IM MX100-01E 5th Edition
Thank you for purchasing the MX100 Data Acquisition Unit. This user’s manual describes the functions, installation and wiring methods, operating procedures, handling precautions, and other information about the MX100 Data Acquisition Unit (hereinafter the “MX100”). To ensure correct use, please read this manual thoroughly before beginning operation. The five manuals below relating to the MX100 are provided in addition to this one. Read them along with this manual.
Safety Precautions About This Manual • Please pass this manual to the end user. • Read this manual thoroughly and have a clear understanding of the product before operation. • This manual explains the functions of the product. It does not guarantee that the product will suit a particular purpose of the user. • Under absolutely no circumstances may the contents of this manual be transcribed or copied, in part or in whole, without permission.
Safety Precautions WARNING Use the Correct Power Supply Ensure that the source voltage matches the voltage of the power supply before turning ON the power. Connect the Protective Grounding Terminal Make sure to connect the protective grounding to prevent electric shock before turning ON the power. Do Not Impair the Protective Grounding Never cut off the internal or external protective earth wire or disconnect the wiring of the protective earth terminal.
Conventions Used in This Manual Unit k K Denotes 1000. Denotes 1024. Example: 5 KB (file size) Safety Markings The following markings are used in this manual. Refer to corresponding location on the instrument. This symbol appears on dangerous locations on the instrument which require special instructions for proper handling or use. The same symbol appears in the corresponding place in the manual to identify those instructions.
1 Contents Safety Precautions............................................................................................................................ ii Conventions Used in This Manual.................................................................................................... iv Chapter 1 Explanation of Functions 1.1 1.2 1.3 1.4 1.5 1.6 1.7 IM MX100-01E Overview of the MX100......................................................................................................
Contents 1.8 1.9 1.10 1.11 1.12 Chapter 2 Installation and Wiring 2.1 2.2 2.3 2.4 vi Functions of the 10-CH, High-Speed Digital Input Module (-D05, -D24)......................... 1-27 Measurement Interval...................................................................................................... 1-27 Filters...............................................................................................................................
Contents 2.5 2.6 2.7 2.8 Chapter 3 3.1 3.4 3.5 4.8 4.9 4.10 4.11 4.12 4.13 IM MX100-01E Error Display on the 7-Segment LED and Corrective Actions............................................ 3-1 Errors at Power ON........................................................................................................... 3-1 System Errors.................................................................................................................... 3-1 Module Errors................................
Contents Chapter 5 Dual Save Functions (/DS Option) 5.1 5.2 5.3 Overview of Functions........................................................................................................ 5-1 Explanation of Functions.................................................................................................... 5-2 CF Card Data File..............................................................................................................
Chapter 1 1.
1.1 Overview of the MX100 Main Module (MX100-E) The main module is equipped with a power supply connector, a power switch, an Ethernet port, a CF card slot, and other parts. It controls the power supply to and the control of each input/output module, communications with a PC, data storage to the CF card when communication is disconnected, and other functions.
1.
1.
1.1 Overview of the MX100 1 10-CH, Medium-Speed Digital Output Module (MX125-MKC-M10) Explanation of Functions 2 • Output update interval: 100 ms (shortest) • Maximum number of outputs: 10 outputs • Output type: A contact (SPST) 3 4 5 CAUTION The 10-CH, Pulse Input Module (MX114-PLS-M10) cannot be used on the MX100 for the reasons below. Please use the 10-CH, Pulse Input Module with the MW100.
1.1 Overview of the MX100 PC Software One MX100 can be connected to a PC, and the MX100 Standard Software (that can acquire measured data) is included. The MX100 Standard Software consists of the three software programs below. For details about the software functions and operating procedures, see the MX100 Standard Software User’s Manual (IM MX180-01E). When configuring a system using the MX100, the software release number and hardware style number matching conditions must be met (see “Notes” on page i).
1.2 1 Main Module Functions Explanation of Functions 2 The main module is the heart of the MX100. DATA ACQUISITION UNIT ETHERNET CF card slot SW ON 1 2 3 4 5 6 7 8 POWER 10BASE - T 100BASE - TX 100 - 240V AC 70VA MAX 50/60Hz Do not operate without reading safety precaution in users manual. Ethernet port 7-segment LED Dipswitch* Power switch 3 * Normally, turn all switches ON. If the /DS option function is enabled (see section 5.1), you can initialize settings (see section 2.
1.2 Main Module Functions Measurement Time (When Using the MX100 Standard Software) When a measurement start request or a measurement data output request is made by a PC to the main module, the PC’s time information is transmitted to the main module. The main module generates measurement time using the internal clock based on the time when the measurement start request is received.
1.2 Main Module Functions 1 Filters 2 3 Time constant = measurement interval × N (where N = 5, 10, 20, 25, 40, 50, or 100) Computation Difference computation between channels and linear scaling are possible. Linear scaling converts the measured values to values suitable for a particular purpose (scaled values) using the following equation.
1.2 Main Module Functions Alarms This function outputs alarms when measured or computed values* meet certain conditions. Select up to four alarms of the following six types on each channel. • Upper limit alarm Generates an alarm when the measured or computed value* is greater than or equal to the alarm value. • Lower limit alarm Generates an alarm when the measured or computed value* is less than or equal to the alarm value.
1.2 Main Module Functions 1 Contents Displayed on the 7-Segment LED 2 Unit Number Display When connecting to the MX100 Standard Software, the unit number is fixed to 00 and displayed as “ is displayed as “ .” When connecting to MXLOGGER (sold separately), the unit number ” to “ .
1.2 Main Module Functions Saving Data to the CF Card Data Saving When Communication Is Disconnected and Dual Save Function If communication is disconnected while the PC is recording (saving) measured data and a 60-s timeout* expires, the measured data is saved to the CF card at 60-s intervals. When the save operation is started, a file is created for each measurement interval (referred to as the monitor interval on the MX100 Standard Software).
1.2 Main Module Functions Precautions When Using the CF Card • Checking the CF Card Status Before starting recording, check that the CF card is inserted into the slot, the installation status is “Exists,” and that “Usable” is “Yes.” When using the MX100 Standard Software, check that the Status display under CF Card Information in the System screen is “Exists (Usable).” See “Explanation” in section 2.2 of the MX100 Standard Software User’s Manual (IMMX180-01E).
1.2 Main Module Functions Log File Storage In addition to the measured data that is saved when the communication with the PC is disconnected, a log file of information related to the CF card operation and information of power ON/OFF is saved to the CF card in text format (MX100MLG.TXT). The maximum size of the log file is 40 KB. Up to 1021 events can be stored. When 1021 events are exceeded, the event is deleted in order from the oldest information.
1.3 1 Explanation of Functions Functions of the 4-CH, High-Speed Universal Input Module 2 This module is equipped with four inputs and measures DC voltage, Thermocouple, three-wire RTD, and digital input (DI) at a minimum measurement interval of 10 ms. 3 Terminal cover 4 5 Input terminal (clamp terminal) Index Input Type and Measurement Range The following measurements are possible.
1.3 Functions of the 4-CH, High-Speed Universal Input Module The following inputs can be used on MXLOGGER or MX100/DARWIN API sold separately. These inputs cannot be used with the MX100 Standard Software.
1.4 1 This module is equipped with ten inputs and measures DC voltage, Thermocouple, threewire RTD, and digital input (DI) at a minimum measurement interval of 100 ms. Explanation of Functions Functions of the 10-CH, Medium-Speed Universal Input Module 2 3 Terminal cover 4 Input terminal (clamp terminal) 5 Index Input Type and Measurement Range The following measurements are possible.
1.4 Functions of the 10-CH, Medium-Speed Universal Input Module The following inputs can be used on MXLOGGER or the MX100/DARWIN API (sold separately). These inputs cannot be used with the MX100 Standard Software. Input DC voltage Thermocouple RTD (Measurement current: 1 mA) Measurement Range Type 60 mV (high resolution) 1V 6 V (high resolution) PLATINEL PR40-20 NiNiMo WRe3-25 W/WRe26 N (AWG14) XK GOST Cu10 at 20°C alpha = 0.00392 Cu10 at 20°C alpha = 0.00393 Cu25 at 0°C alpha = 0.
1.5 Functions of the 30-CH, Medium-Speed DCV/ TC/DI Input Module 1 MX110-VTD-L30 Explanation of Functions This module is equipped with 30 inputs and measures DC voltage, Thermocouple, and digital input (DI) at a minimum measurement interval of 500 ms. It takes up three modules worth of space when attaching to the base plate.
1.5 Functions of the 30-CH, Medium-Speed DCV/TC/DI Input Module The following inputs can be used on MXLOGGER or the MX100/DARWIN API (sold separately). These inputs cannot be used with the MX100 Standard Software. Input Measurement Range Type 60 mV (high resolution) 1V 6 V (high resolution) PLATINEL PR40-20 NiNiMo WRe3-25 W/WRe26 N (AWG14) XK GOST DC voltage Thermocouple Rated Measurement Range 0.000 to 60.000 mV –1.0000 to 1.0000 V 0.0000 to 6.0000 V 0.0 to 1400.0°C 0.0 to 1900.0°C 0.0 to 1310.0°C 0.
1.6 1 This module is equipped with six inputs and measures DC voltage, four-wire RTD, fourwire resistance, and digital input (DI) at a minimum measurement interval of 100 ms. Explanation of Functions Functions of the 6-CH, Medium-Speed FourWire RTD Resistance Input Module 2 3 Terminal cover 4 Input terminal (clamp terminal) 5 Index Input Type and Measurement Range The following measurements are possible.
1.6 Functions of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module The following inputs can be used on MXLOGGER or the MX100/DARWIN API (sold separately). These inputs cannot be used with the MX100 Standard Software. Input DC voltage RTD (Measurement current: 1 mA) Measurement Range Type 60 mV (high resolution) 1V 6 V (high resolution) Cu10 at 20°C alpha = 0.00392 Cu10 at 20°C alpha = 0.00393 Cu25 at 0°C alpha = 0.00425 Cu53 at 0°C alpha = 0.00426035 Cu100 at 0°C alpha = 0.
1.7 1 This module is equipped with four inputs and measures strain from strain gauges and from strain gauge type sensors at a minimum measurement interval of 100 ms. -B12, -B35 -NDI 2 3 4 Terminal cover NDIS terminal 5 Input terminal (clamp terminal) Index Measurement Range Input Strain Measurement Range Type 2000 µ Strain 20000 µ Strain 200000 µ Strain Rated Measurement Range –2000.0 to +2000.
1.7 Functions of the 4-CH, Medium-Speed Strain Input Module (-B12, -B35, and -NDI) Initial Balancing (Initial Unbalance Value Adjustment) When configuring a bridge circuit with a strain gauge, the bridge circuit will not necessarily be balanced even if the strain of the circuit under test is zero due to the slight deviation in resistance of the strain gauge, and the measured value may not be zero (the value in such cases is called the initial unbalanced value.
1.7 Functions of the 4-CH, Medium-Speed Strain Input Module (-B12, -B35, and -NDI) 1 Scaling Settings When Using a Strain Gauge Type Sensor 2 The basic relational expression is as follows. 1 mV/V = 2000 µstrain (Equation 1) Two examples are given below: 1) when rated input and output are listed in the user’s manual of the strain gauge type sensor, and 2) when listed with the calibration coefficient. (Hereinafter, “µstrain” will be expressed as “µStr.
1.7 Functions of the 4-CH, Medium-Speed Strain Input Module (-B12, -B35, and -NDI) When Listed at the Calibration Coefficient An example is given with a displacement gauge. • Rated input: 20 mm • Calibration coefficient: 0.003998 mm / (1 µV/V) Basically, if you can convert the calibration coefficient to the rated output mentioned in “When Rated Input and Rated Output Are Listed,”the following is a calculation following the explanation in “When Rated Input and Rated Output Are Listed.
1.8 1 The -D05 module is equipped with ten inputs and measures non-voltage contact, open collector, and 5-V logic inputs at a minimum measurement interval of 10 ms. The -D24 module is equipped with ten inputs and measures 24 V logic inputs at a minimum measurement interval of 10 ms.
1.9 Functions of the 8-CH, Medium-Speed Analog Output Module This module is equipped with 8 outputs that can output voltage or current. An external power source (24 V) is required for current output. For voltage output only, an external power source is not required. Terminal cover Input terminal (clamp terminal) Output Type Transmission output: Outputs a voltage or current corresponding to the measured results of the input channel specified on the same unit.
1 This module is equipped with eight outputs that can output pulse wave duty. A duty pulse waveform is output according to the specified pulse interval. A pulse interval can be set for each channel. Explanation of Functions 1.
1.11 Operation of the 8-CH Medium-Speed Analog Output Module and the 8-CH Medium Speed PWM Output Module This section provides an explanation of the output operation of the analog output and PWM output modules. Output Selection When Errors Occur upon Startup • Hold the previous value: Holds the last output value. • Output the preset value: Outputs an arbitrarily specified output value.
1.11 Operation of the 8-CH Medium-Speed Analog Output Module and the 8-CH Medium Speed PWM Output Module 1 Output Operation per Setting Changes (Common) Output Operation Changes to settings for op. Hold prev. val. → preset val. Outputs a preset value the next time upon startup the power is turned ON Preset val. → hold prev. val.
1.11 Operation of the 8-CH Medium-Speed Analog Output Module and the 8-CH Medium Speed PWM Output Module Steady Output Operation Output Operation While Communication Is Connected Communication Connection Status Output Operation Comm. connects (initial connection after power ON) Operation upon startup Comm.
1.
1.11 Operation of the 8-CH Medium-Speed Analog Output Module and the 8-CH Medium Speed PWM Output Module Output Operation during Abnormality (by Output Setting) Output Setting Abnormal Status Output Operation Trans.
1.11 Operation of the 8-CH Medium-Speed Analog Output Module and the 8-CH Medium Speed PWM Output Module 1 Output Operation after Recovery from Abnormality (by Output Setting) Abnormality Recovery Output Operation Trans.
1.12 Functions of the 10-CH, Medium-Speed Digital Output Module This module outputs ten contact signals based on the alarm output settings and output settings on the PC software. Terminal cover Output terminal (clamp terminal) Output Type The MX100 has the following types (output factors) are available.
Chapter 2 2.1 Installation and Wiring 1 Handling Precautions This section describes the precautions to be taken when using the MX100. Please read this section carefully before use. IM MX100-01E 2-1 Installation and Wiring • If you are using this instrument for the first time, make sure to thoroughly read the safety precautions given on pages ii and iii. • Do not remove the case. For internal inspection or adjustment, contact your nearest YOKOGAWA dealer.
2.2 Installation Installation Location Install the instrument indoors in the following locations. • Where the temperature is between 0 to 50°C. Where the relative humidity is between 20 and 80% RH for 0 to 40°C and 10 and 50% RH for 40 to 50°C. However, no condensation should be present. Note Condensation may occur if the instrument is moved to another place where the ambient temperature is higher, or if the temperature changes rapidly.
2.2 Installation Use on a Desktop or a Floor Each module has feet that can be attached to the base plate allowing them to be placed vertically. For the procedure for attaching the modules, see the next page. 1 2 Installation and Wiring 3 4 5 Functional ground terminal screw Feet Index Attachment to a DIN Rail As shown in the figure below, you can rack-mount or panel-mount the MX100 by attaching a DIN rail mount bracket to the base plate.
2.3 Attaching the Modules WARNING To prevent electric shock and instrument breakdown, do not connect the power supply to the main module when attaching modules. Attachment Procedure 1. Check that the power supply is not connected to the main module. 2. Align the connector on the rear panel of the module to the module connector on the base plate, and insert the connector. Attach the main module to the right-most position on the base plate.
2.3 Attaching the Modules 1 CAUTION Main module (conventional model) 3 Main module (reworked model) Base plate 2 Installation and Wiring When attaching the main module (conventional model) to the base plate, first remove the two screws from the base plate and remove the BRACKET, then attach the main module (conventional model) to the base plate.
2.4 Connecting the Signal Wires Terminal Arrangement Markings on the Terminal Cover A character indicating the terminal function and a terminal symbol indicating the type of signal to be input/output at each terminal are written on the back of the terminal cover of each I/O module. For information on the wiring of each terminal signal, see “Connecting the Signal Wires” (this section). The 4-CH, Medium-Speed Strain Module (-NDI) has no terminal cover.
2.4 Connecting the Signal Wires 1 Attaching and Removing the Terminal Block The terminals of the input/output modules in the figure below can be removed. The terminals of the 30-CH, Medium-Speed DCV/TC/DI Input Module (MX110-VTD-L30) cannot be removed. The terminal cover can be removed by pressing backward with the cover lifted up.
2.4 Connecting the Signal Wires Attaching Plates with Screw Terminals and Plates with Clamped Terminals for Current You can attach a plate with screw terminals (sold separately, M3 screws) to the 10-CH, Medium-Speed Universal Input Module and the 10-CH, High-Speed Digital Input Module. You can also attach a plate with clamped terminals for current (sold separately) to the 10-CH, Medium-Speed Universal Input Module. The plate is attached and removed in the same manner as terminal blocks.
2.
2.4 Connecting the Signal Wires Module Type Max.
2.4 Connecting the Signal Wires 1 Wiring Procedure 1. Turn OFF the power to the MX100. 2 2. Loosen the terminal cover attachment screw and lift up the terminal cover. Installation and Wiring 3. Connect the signal wires to the terminals. 4. Return the terminal cover to the original position and secure it with the screw. 3 The appropriate screw tightening torque is 0.6 N·m.
2.4 Connecting the Signal Wires Wiring the Four-Wire RTD Resistance Input Modules • DC voltage input/DI (contact) input Voltage I B A B DC voltage Contact Input Nothing connected to the I or C terminal C Resistance, RTD I + A • RTD input, resistance input C Resistance per lead wire of 10 Ω or less • DC current input I + DC current input – Shunt resistor Example: For 4 to 20 mA input, shunt resistance values should be 250 Ω ±0.1%. A B C Terminal type: Clamp Applicable wire size: 0.
2.4 Connecting the Signal Wires 1 • One-Gauge Three-Wire Method R r Rg R R r 2 e Installation and Wiring r 3 E R: fixed resistance r: resistance value of lead wire Rg: resistance value of strain gauge e: output voltage from bridge E: voltage applied to bridge -NDI 1 2 3 4 5 6 7 8 Rg -B12, -B35 Setting switch No.1 No.2 No.3 No.4 No.5 A(+V) Rg B(L) Setting switch ON C(-V) 5 Index OFF D( H) ON OFF 4 Bridge head (701955 or 701956) SW No.1 No.2 No.3 No.4 No.
2.4 Connecting the Signal Wires • Opposing Two-Gauge Method R Rg1 Rg2 R: fixed resistance r: resistance value of lead wire Rg: resistance value of strain gauge e: output voltage from bridge E: voltage applied to bridge e R Rg1 Rg2 E -NDI Bridge head (701955 or 701956) -B12, -B35 Setting switch No.1 No.2 No.3 No.4 No.5 1 2 3 4 5 6 7 8 Rg1 A(+V) Rg1 B( L) C(-V) Rg2 D( H) ON OFF Rg2 Setting switch No.1 No.2 No.3 No.4 No.
2.4 Connecting the Signal Wires 1 • Four-Gauge Method Rg4 Rg3 R: fixed resistance r: resistance value of lead wire Rg: resistance value of strain gauge e: output voltage from bridge E: voltage applied to bridge e Rg2 2 Installation and Wiring Rg1 3 E Rg1, Rg3 4 Rg1 Rg2, Rg4 Rg2 5 Rg1 Rg3 Rg3 Rg4 Rg1, Rg2 Rg3, Rg4 Index -B12, -B35 Setting switch No.1 No.2 No.3 No.4 No.5 OFF A(+V) Rg1 B( L) Rg2 C(-V) Rg3 D( H) Rg4 ON No.1 No.2 No.3 No.4 No.
2.4 Connecting the Signal Wires Wiring the Digital Input Modules (-D05, -D24) Note • • With the digital input module, the (–) terminal and unassigned terminals on all channels are shorted internally. When the screw terminal plate (model 772080) is connected to the digital input module, the terminal arrangement differs from that of clamp terminals, therefore wire according to the markings on the terminal cover.
2.4 Connecting the Signal Wires 1 Wiring the Analog Output Modules External power supply Voltage + 24 V power supply Vext Current V+ (when using current output) I+ Load Direction of current 3 CAUTION 4 Two power supply terminals are connected internally. Therefore, do not connect a separate external power supply to them as fire can result.
2.4 Connecting the Signal Wires Wiring the Digital Output Modules NO C 250 VDC/0.1 A, 250 VAC/2 A, or 30 VDC/2 A (resistance load) Main Output Specifications Contact mode: Contact capacity: Terminal type: Applicable wire size: A contact (SPST) 250 VDC/0.1 A, 250 VAC/2 A, or 30 VDC/2 A (resistance load) Clamp, attached and removed in units of 5 channels 0.08 to 2.5 mm2 (AWG28 to 12) Note Do not connect anything to the unassigned terminals of the digital output module.
2.5 Power Connection and ON/OFF 1 2 Installation and Wiring WARNING • To prevent the possibility of electric shock when wiring, confirm that the power supply source is turned OFF. • To prevent an electric shock or fire, use only power cords supplied by YOKOGAWA for the MX100. • Make sure to perform protective earth grounding to prevent electric shock. Connect the power cord for the MX100 to a three-prong power outlet with a protective earth terminal.
2.5 Power Connection and ON/OFF Wiring the Power Supply Terminal (Power Supply/Cord Basic Specification Code 1W) WARNING • Set up a switch on the power supply line that shuts off the main power supply to the instrument. Also, include an ON/OFF indicator with the switch as well as a label that identifies the switch as the power shut down switch.
2.5 Power Connection and ON/OFF 1 Turning ON/OFF the Power Switch displayed as “ .” Note • Before turning the power ON, check that the modules are attached correctly and that the power cord is connected correctly. • If the 7-segment LED does not illuminate when the power switch is turned ON, turn OFF the power switch and check the points listed below. If the condition does not change when turning ON the power even after checking those items, it is probably a malfunction.
2.6 Connecting the Ethernet Cable Connection Procedure Connectors Connect the Ethernet cable to the Ethernet port (10BASE-T/100BASE-TX) of the main module. Use a UTP cable (category 5 or better) or an STP cable for the Ethernet cable. Ethernet port RJ-45 modular jack Ethernet cable Connection to the PC Make the connection via a hub. For one-to-one connection with a PC, connect as shown in the figure below. Likewise, up to twenty MX100s can be connected to a single PC.
2.6 Connecting the Ethernet Cable 1 Checking the Communication Status You can check the status on the two LEDs at the upper-right and lower-right of the Ethernet port. ETHERNET 2 Installation and Wiring LINK LED Illuminates in orange when the link between the MX100 and the connected device is established and communication is mutually possible. 3 ACT LED Blinks green when transmitting/receiving packets.
2.7 Measures against Noise on the MX100 Technical Information described below on measures against noise is available as reference material. For information on obtaining a copy, contact your nearest YOKOGAWA dealer. • Noise Interference on Recorder (TI 4D5B1-80E) Describes the fundamentals concerning noise and its countermeasures in two parts: basic edition and application edition.
2.7 Measures against Noise on the MX100 On the MX100, the integral time is determined by the measurement interval setting as shown in the table below. 1 4-CH, High-Speed Universal Input Module 2 50 ms Integration Time 1.67 ms 16.67 ms 20 ms Filter Rectangular Auto Rejected Noise and Notes 600 Hz and its integer multiples* 60 Hz and its integer multiples 50 Hz and its integer multiples Automatically detects the power supply frequency and set 16.
2.7 Measures against Noise on the MX100 First-Order Lag Filter For noise sources other than power supply noise, the MX100 is equipped with a firstorder lag filter having output characteristics indicated in the figure below against step input. The time constant of the first-order lag filter can be selected on the PC software (MX100 Standard Software, MXLOGGER (sold separately), or the API for the MX100/ DARWIN (sold separately)). 100% Step input Output characteristics 63.
2.8 Handling of the CF Card 1 Handling Precautions of the CF Card Inserting the CF Card To insert the CF card into the card slot, open the slot cover and face the card’s front side to the right. 2 Installation and Wiring Note the following points when using the CF card. For the general handling precautions of the CF card, see the user's manual that came with the card. • The CF card is a precision electronic device.
Chapter 3 Troubleshooting and Maintenance 3.1 1 Error Display on the 7-Segment LED and Corrective Actions SW ON 1 2 3 4 5 6 7 8 POWER 10BASE - T 100BASE - TX 100 - 240V AC 70VA MAX 50/60Hz 2 3 Troubleshooting and Maintenance DATA ACQUISITION UNIT ETHERNET Do not operate without reading safety precaution in users manual. The main module has a two-digit 7-segment LED as shown in the figure below. The 7-segment LED displays the system status.
3.1 Error Display on the 7-Segment LED and Corrective Actions Module Errors The left and right digits of the 7-segment LED display “E” and an error code, respectively. The LED illuminates. In the case of module errors, the error number and the corresponding module number are displayed alternately as shown in the figure below. Error number Module number Display Probable Cause E0 Range information error. E1 Calibration value error. Ref. Page * E2 * E3 E4 E5 * Corrective Action Servicing required.
3.2 1 Troubleshooting 2 If servicing is necessary, or if the instrument is not operating correctly after performing the corrective actions below, contact your nearest YOKOGAWA dealer for repairs. The 7-segment LED does not illuminate. Corrective Action Turn ON the power switch. Check whether the power supply voltage is within the rated range. Servicing required. Servicing required. Ref.
3.2 Troubleshooting The MX100 can be detected using the Search button, but connection fails. Probable Cause The IP address is set to the default value. The default value cannot be used to make the connection. There is a problem in the network configuration. The PC software, main module style number, and release number rule is not upheld. * Corrective Action Set the correct IP address. Check that the IP address, subnet mask, and default gateway settings of the PC and the MX100 settings are correct.
3.2 Troubleshooting The measured value is not correct. Ref. Page 2-11 to 2-18 * * * Corrective Action Make the alarm and output relay settings appropriate. Both the alarm and output relay must be set appropriately. See the MX100 Standard Software User’s Manual (IM MX180-01E). * 4 - 5 2-11 2-24 - Index 2-12 to 2-15 2-12 to 2-15 4-23 - Ref. Page * The CF card is not detected. Probable Cause There is a problem with the CF card. IM MX100-01E Corrective Action Replace the CF card.
3.3 Calibration It is recommended that the MX100 be calibrated once a year to assure its measurement accuracy. A calibration instrument with an appropriate accuracy and resolution is required for calibrating the MX100. Range Calibration of DC Voltage, RTD, Resistance, Strain, and Analog Output Required Instruments • DC voltage/current standard Must meet the following specifications (M/9100 by FLUKE or equivalent) Output range: 20 mV to 100 V Accuracy in the output range: ±(0.
3.3 Calibration 1 • When calibrating the RTD range of the 4-CH, High-Speed Universal Input module When calibrating 0 Ω When calibrating a range other than 0 Ω 100Vpk MAX TO 250V MAX CH TO CH 600V MAX TO 2 100Vpk MAX TO 250V MAX CH TO CH 600V MAX TO 3 * Carry out calibration for each input terminal. Input terminal A B Make the resistance of three lead wires equal.
3.
3.3 Calibration • When calibrating the RTD or resistance range of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input module 1 2 3 Short the input terminal of CH3 (connect 0 Ω) 4 I A B C Resistance standard 5 When calibrating the RTD (1 mA) 20 mV range, connect 20 Ω to the input terminal of CH4.* * When calibrating the RTD (1 mA) 60 mV range, connect 60 Ω to the input terminal of CH5. When calibrating the RTD (1 mA) 200 mV range, connect 200 Ω to the input terminal of CH6.
3.3 Calibration Bridge head (701955 or 701956) For -NDI 1 2 3 4 5 6 7 8 R2 R1 R4 R3 Connect CH2 only Switch the bridge head ON OFF SW 1 2 3 4 5 SW1 SW2 SW3 SW4 SW5 OFF OFF OFF ON OFF • When calibrating the output range of the 8-CH, Medium-Speed Analog Output module All channels are calibrated at Zero (0 V) and Full (10 V).
3.3 Calibration 1 Calibration of Temperature Measurements using Thermocouples Required Instruments • DC voltage/current standard Must meet the following specifications (5520A by FLUKE or equivalent) Output accuracy: ±(0.005% + 1 µV) or less • 0°C standard temperature device Must meet the following specifications (ZC-114/ZA-10 by Coper Electronics or equivalent) Standard temperature stability accuracy: ±0.
3.4 Maintenance of Parts The MX100 does not have parts that need periodic replacement. However, the main module (MX100) uses expendable parts as indicated in the table below. Also, the following aluminum electrolytic capacitors are included with each input/output module. There are no replacement services for the parts listed. If you will use the instrument for an extended time, repair or repurchase the instrument by referring to this value and taking into consideration the actual usage conditions.
3.5 1 MX100 Maintenance and Test Using Communication Commands Connecting the Main Module and the PC 3 4 5 See “Connection Procedure” in section 2.6. Setting the Terminal Emulator When carrying out maintenance and test of the MX100 using communication commands, set the terminal emulator as indicated below. Specify the IP address of the MX100 and a port number of 34317 for the destination of the terminal emulator.
3.5 MX100 Maintenance and Test Using Communication Commands con Output connection information Function Setting Example Outputs a list of connection information of the devices connected to the MX100. con con EA 03/01/01 00:02:45.490 Active Connections Proto Local Address Foreign Address TCP 10. 0. 233. 25:34316 10. 0.232.124:1382 TCP 10. 0. 233. 25:34317 10. 0.232.124:1380 TCP 0. 0. 0. 0:34316 0. 0. 0. 0: 0 TCP 0. 0. 0. 0:34317 0. 0. 0.
3.5 MX100 Maintenance and Test Using Communication Commands help 1 Output command help Function Setting Example 1 Outputs command help. If a command name is specified as a parameter, a simple explanation of its usage is output.
3.5 MX100 Maintenance and Test Using Communication Commands Description quit Quit maintenance/test (drop the connection of the device in operation) Function Setting Example Description 3-16 Outputs settings and statistical information specific to the MX100 in a form enclosed by EA and EN. APP: applalive: APP keepalive check cycle. TCP: keepalive: TCP keepalive check cycle. TCP: connects: Total number of connections established. TCP: closed: Total number of dropped connections.
Chapter 4 4.1 Specification 1 Common Specifications 2 Standard operating conditions Operating temperature range: Operating humidity range: Rated supply voltage: Supply voltage range used: Power supply frequency: Power consumption: Transport and Storage Conditions Environmental conditions during transport and storage Storage ambient temperature: -25 to 60°C Storage ambient humidity: 5% to 95% RH (no condensation) Vibration: 10 to 60 Hz 4.
4.2 Main Module (MX100-E) Specifications Measurement Style number: S3 Meas. range and accuracy: See the measurement range and accuracy given in the specifications of each input module. Max. number of inputs: 60 (however a maximum of six modules can be controlled) Meas. interval: Select from 10, 50, 100, 200, 500 ms, 1, 2, 5, 10, 20, 30, or 60 s. Up to three intervals defined for the input modules can be set (multi-interval) Synch.
4.2 Main Module (MX100-E) Specifications Remote RJC When the item to be measured is located at a great distance, you can setup relay terminals near the item, measure between the relay terminal and the input terminal of the input module (reference channel) using thermocouples, and use the resultant value as the reference junction compensation of the temperature measurement. However, the same thermocouple type is used for reference channels and measured channels.
4.2 Main Module (MX100-E) Specifications Save mode: The following two modes are available for the save operation when communication is disconnected. Rotary: In this mode, the most recently measured data is retained. Saving is carried out while securing free space. When new files are created, data files are saved while up to 30 files are deleted in order starting from the file with the oldest time stamp in the root directory (subdirectories are not applicable). Deleted data are not necessarily MX100 files.
4.2 Main Module (MX100-E) Specifications File name: *1 Header size = file information + channel information × number of saved channels File information: S1, S2: 416 [bytes], S3: 424 [bytes] Channel Information: S1: 176 [bytes], S2: 184 [bytes], S3: 232 [bytes] *2 Data size = 4 [bytes] x the number of saved channels x sample count Sample count = Save interval [s]/measurement interval [s] *3 Write count = ((5 [MB] - header size)/(data size)) or less (truncated to an integer) (Ex.
4.
4.3 1 Base Plate (MX150) Specifications 2 Number of main modules that can be attached: 1 (always attached) Number of input/output modules that can be attached: 1 to 6* (specified by the suffix code) * One 30-CH, Medium-Speed DCV/TC/RTD Input Module uses three modules worth of space. External dimensions: Approximately 118-408 (W) × 75 (H) × 35 (D) mm Weight: Approximately 0.
4.
4.4 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) Specifications 1 The inputs indicated below can be used on MXLOGGER or the MX100/DARWIN API (software sold separately). Input RTD (Measurement current: 1 mA) RTD (Measurement current: 2 mA) Rated Measurement Range 60 mV (high res.) 1V 6 V (high res.) PLATINEL 0.000 to 60.000 mV –1.0000 to 1.0000 V 0.0000 to 6.0000 V 0.0 to 1400.0°C PR40-20 0.0 to 1900.0°C NiNiMo 0.0 to 1310.0°C WRe3-25 0.0 to 2400.0°C W/WRe26 0.0 to 2400.
4.4 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) Specifications Reference junction compensation accuracy: When measuring temperature greater than or equal to 0°C and when the temperature of the input terminal is balanced Type R, S, W: ±1°C Type K, J, E, T, N, L, U, XK GOST: ±0.
4.4 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) Specifications 1 Power consumption: Approximately 3 W External dimensions: Approximately 57 (W) × 131 (H) × 151 (D) mm (including the terminal cover) Weight: Approximately 0.5 kg Terminal type: Clamp, detachable on each channel Applicable wire size: 0.2 to 2.5 mm2 (AWG24 to 12) 2 3 Effects of Operating Conditions External Dimensions Unit: mm 57 150.8 131 If not specified, the tolerance is ±3%.
4.
4.5 10-CH, Medium-Speed Universal Input Module (MX110-UNV-M10) Specifications The inputs indicated below can be used on MXLOGGER or the MX100/DARWIN API (software sold separately). Input RTD (Measurement current: 1 mA) Rated Measurement Range 60 mV (high res.) 1V 6 V (high res.) PLATINEL 0.000 to 60.000 mV –1.0000 to 1.0000 V 0.0000 to 6.0000 V 0.0 to 1400.0°C PR40-20 0.0 to 1900.0°C NiNiMo 0.0 to 1310.0°C WRe3-25 0.0 to 2400.0°C W/WRe26 0.0 to 2400.0°C N (AWG14) 0.0 to 1300.
4.5 10-CH, Medium-Speed Universal Input Module (MX110-UNV-M10) Specifications Maximum input voltage: DC voltage at 1-V range or less, thermocouple, RTD, and DI (contact): ±10 VDC (continuous) Other measurement ranges: ±120 VDC (continuous) Normal-mode voltage: DC voltage, thermocouple, DI (LEVEL): 1.2 times the range rating or less (50/60 Hz, peak value including the signal component) RTD 100 Ω: 50 mV peak RTD 10 Ω, 25 Ω, 50 Ω: 10 mV peak Normal-mode rejection ratio: For integration time of 16.
4.5 10-CH, Medium-Speed Universal Input Module (MX110-UNV-M10) Specifications 1 Effects of Operating Conditions External Dimensions Unit: mm 57 131 150.8 If not specified, the tolerance is ±3%. However, in cases of less than 10 mm, the tolerance is ±0.3 mm. IM MX100-01E 4-15 2 3 4 Specification The specifications below apply when the integration time is 16.67 ms or more.
4.
4.6 30-CH, Medium-Speed DCV/TC/DI Input Module (MX110-VTD-L30) Specifications The inputs indicated below can be used on MXLOGGER or the MX100/DARWIN API (software sold separately). Input Rated Measurement Range 60 mV (high res.) 1V 6 V (high res.) PLATINEL 0.000 to 60.000 mV –1.0000 to 1.0000 V 0.0000 to 6.0000 V 0.0 to 1400.0°C PR40-20 0.0 to 1900.0°C NiNiMo 0.0 to 1310.0°C WRe3-25 0.0 to 2400.0°C W/WRe26 0.0 to 2400.0°C N (AWG14) 0.0 to 1300.0°C XK GOST –200.0 to 600.
4.6 30-CH, Medium-Speed DCV/TC/DI Input Module (MX110-VTD-L30) Specifications Common-mode voltage: 600 VACrms (50/60 Hz), reinforced (double) insulation Common-mode rejection ratio: For integration time is 16.67 ms or more: 120 dB or more For integration time is 1.67 ms or more: 80 dB or more (50/60 Hz ±0.
4.6 30-CH, Medium-Speed DCV/TC/DI Input Module (MX110-VTD-L30) Specifications 1 Effects of Operating Conditions External Dimensions Unit: mm 150 131 174 If not specified, the tolerance is ±3%. However, in cases of less than 10 mm, the tolerance is ±0.3 mm. IM MX100-01E 4-19 2 3 4 Specification The specifications below apply when the integration time is 16.67 ms or more.
4.
4.7 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06) Specifications The inputs indicated below can be used on MXLOGGER or the MX100/DARWIN API (software sold separately). Input DC voltage Rated Measurement Range 60 mV (high res.) 1V 6 V (high res.) Cu10 at 20°C alpha = 0.00392 Cu10 at 20°C alpha = 0.00393 Cu25 at 0°C alpha = 0.00425 Cu53 at 0°C alpha = 0.00426035 Cu100 at 0°C alpha = 0.
4.7 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06) Specifications Common-mode voltage: 600 VACrms (50/60 Hz), reinforced (double) insulation Common-mode rejection ratio: When integration time is 16.67 ms or more: 120 dB or more When integration time is 1.67 ms or more: 80 dB or more (50/60 Hz ±0.1%, 500 Ω unbalanced, between the minus terminal and ground, RTD, and resistance ranges are voltage conversion values when the measured current is flowing.
4.7 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06) Specifications 1 Effects of Operating Conditions External Dimensions Unit: mm 57 131 150.8 If not specified, the tolerance is ±3%. However, in cases of less than 10 mm, the tolerance is ±0.3 mm. IM MX100-01E 4-23 2 3 4 Specification The specifications below apply when the integration time is 16.67 ms or more.
4.
4.8 4-CH, Medium-Speed Strain Input Module (MX112) Specifications Effects of Operating Conditions The specifications below apply when the integration time is 16.67 ms or more. Warm-up time: At least 30 minutes after power-up Effects of ambient temperature: The effect received by changes in 10°C increments of the ambient temperature is: ±(0.
4.
1 4.10 8-CH, Medium-Speed Analog Output Module (MX120-VAO-M08) Specifications Style number: Number of outputs: Update interval: Output types: External Dimensions 57 Unit: mm 131 150.8 If not specified, the tolerance is ±3%. However, in cases of less than 10 mm, the tolerance is ±0.3 mm.
4.10 8-CH, Medium-Speed Analog Output Module (MX120-VAO-M08) Specifications Setting Value of Span and Preset, and Specified Value of User Output Analog output setting value Specified Value of User Output span and preset value (count) Voltage Current –11.000 V 0.000 mA –22000 –10.000 V 0.000 mA –20000 0.000 V 0.000 mA 0 1.000 V 4.000 mA 2000 5.000 V 20.000 mA 10000 5.500 V 22.000 mA 11000 10.000 V 25.000 mA* 20000 11.000 V 25.000 mA* 22000 * Value in calculation.
1 4.11 8-CH, Medium-Speed PWM Output Module (MX120-PWM-M08) Specificaions Style number: Number of outputs: Update interval: Output interval: *1 A 1A current limit circuit is built in to the output circuit. Once the current limit circuit is ON, the circuit continues to operate unless the external power supply is turned OFF (maintains the output off status). Once the external power supply has been turned OFF, restart the external power supply after checking the load status.
4.11 8-CH, Medium-Speed PWM Output Module (MX120-PWM-M08) Specifications External Dimensions Unit: mm 57 131 150.8 If not specified, the tolerance is ±3%. However, in cases of less than 10 mm, the tolerance is ±0.3 mm. Setting Value of Span and Preset, and Specified Value of User Output PWM output setting value span and preset value 0.000% 20.000% 40.000% 60.000% 80.000% 100.
4.11 8-CH, Medium-Speed PWM Output Module (MX120-PWM-M08) Specifications 1 Setting by Pulse Interval Range When the pulse interval is 10 ms Pulse interval 10 ms 20 ms 300.00 s PC setting value 1 2 30000 2 3 When the pulse interval is 1 ms PC setting value 1 2 30000 4 Specification Pulse interval 1ms 2ms 30.
4.12 Specifications Common to the 8-CH MediumSpeed Analog Output Module and the 8-CH Medium Speed PWM Output Module (MX120) Specifications Regarding Settings (by Module) Set Channels (Module) Output channels (AO, PWM) Computation Channels Setting Contents Setting Note Span setting range - - - - Y No No No - Y Depending on function dedicated AO (V) –10.000 to 10.000 V AO (mA) 0.000 to 20.000 mA PWM 0.000 to 100.000% Preset value AO (V) –11.000 to 11.000 V setting range AO (mA) 0.000 to 22.
1 4.13 10-CH, Medium-Speed Digital Output Module (MX125) Specifications Style number: Number of outputs: Contact mode: Update interval: Contact capacity: Contact life*: S1 10 A contact (SPST) Output per 100 ms (not synchronized to the measurement interval) 250 VDC/0.1 A, 250 VAC/2 A, or 30 VDC/2A (resistance load) 100,000 times at rated load (typical) 20,000,000 times at no load (typical) environment in which it is used.
Chapter 5 Dual Save Functions (/DS Option) 5.1 1 Overview of Functions The following functions are added when the /DS option functions are enabled. For the interval (guideline) of saving of data to the CF card, see “Saving Data to the CF Card” in section 1.2.
5.2 Explanation of Functions The PC software programs referred to in this section are the MX100 Standard Software and MXLOGGER (sold separately). In the explanatory figures provided, Idle, Measure, and Backup refer to idling mode, measurement mode, and backup mode respectively, and AlarmDO refers to alarm output (see “Alarms” in section 1.2). Operation Mode Retention Function When the power is turned ON, the operation mode last active before the power was cut is automatically restored.
5.2 Explanation of Functions 1 Saving data to the CF Card Transmission of measured data to the PC via communications and saving of measured data to the CF card in the main module can be carried out simultaneously. The standard function saves data to the CF card only if communication with the PC is disconnected during recording by the PC software. With the Dual Save function, measured data is saved to the CF card during recording by the PC software.
5.2 Explanation of Functions Dual Save Function (When Using the PC Software) • Normal Operation Mode Backup Measure Idle Backup ON Command Start Data Record (Start) Record (Stop) Idle Backup Stop OFF (60 s) CF Write Measure Save on CF CF File FileNo.=0 Start Info PC Software New file FileNo.
5.2 Explanation of Functions 1 Dual Save Function (When Using an Application Based on the MX100/ DARWIN API • Application Example 1 Mode Idle Backup Measure Backup 2 Measure 3 Data (60 s) CF Write 4 Save on CF CF File File No.=0 Start Info Backup ON 5 Backup Stop OFF Stop Start GetData Stop Data Handling Dual Save Functions (/DS Option) Start MX100/ Daewin API application No.=1 No.
5.2 Explanation of Functions Starting and Stopping Measurement and Recording In situations where the MX100 cannot be connected to a PC, this function can be used to acquire data on the MX100 by itself. You can start and stop measurement and saving of data to the CF card by holding down the CF card control switch for five seconds (the 5s-SW function).
5.2 Explanation of Functions Operation When the CF Card Is Inserted CF Write (Data Write Timing): The timing at which data is written to a file (CF File) on the CF card. Starting with the second write operation (append), the operation is timed according to the save interval. The write count is the count at which the file reaches 5 MB when measuring at the shortest measurement interval. When the count is reached the file closes, and a new file is created upon the next write operation.
5.2 Explanation of Functions • If a Media Error Occurs When Saving Data to the CF Card Backup Mode Data Measure Measure 5s-SW 5s-SW (60 s) CF Write lost CF File Info Idle FileNo.=0 Start P3 or P4 error occurs Error • When Connecting to the PC Software Connect to PC software Mode Data 5s-SW CF Write PC File 5-8 Stop Start Record (Start) Record (Stop) (60 s) Save on CF CF File Info Backup Measure Backup Measure Start File.No=0 File.No=1 New fie End Start FileNo.
5.3 1 CF Card Data File 2 File Name Data files created on the CF card using the 5s-SW or Dual Save function are named based on the date and time of creation (month and date), as follows. 3 MDDIXXXX.MXD M: File Name 2004/12/31 2005/01/01 00:00:00 5s-SW File name Start (normal functioning) IM MX100-01E 5s-SW “Z3100123.MXD” CF File Info Time FileNo. = 0 “Z3100123.MXD” “10100124.MXD” New file FileNo. = 1 “Z3100124.MXD” “10100125.MXD” FileNo. = 2 New file Stop “Z3100125.
Index 1 Index 2 Symbols D /DS option.............................................................................. 5-1 data viewer software............................................................. 1-6 DC voltage/current standard........................................ 3-6, 3-11 de-energize......................................................................... 1-36 difference computation between channels............................ 1-9 Differential lower limit alarm..............................
Index M Q main module................................................................... 1-2, 1-7 maintenance/test................................................................. 3-13 maintenance/test commands.............................................. 3-13 maintenance of parts........................................................... 3-12 MATH..................................................................................... 1-9 measurement.........................................................
Index U 1 unit number.......................................................................... 1-11 upper limit alarm.................................................................. 1-10 upper limit on rate-of-change alarm.................................... 1-10 user output........................................................ 1-28, 1-29, 1-30 2 V 3 Viewer.................................................................................... 1-6 voltage.............................................
