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Service

Manual

MX100/MW100

Data Acquisition Unit

SM MX100-01E

2nd Edition

Summary of content (189 pages)

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Service Manual MX100/MW100 Data Acquisition Unit SM MX100-01E 2nd Edition
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Important Notice to the User This manual contains information for servicing YOKOGAWA’s MX100/MW100 Data Acquisition Unit. Check the serial number to confirm that this is the correct service manual for the instrument to be serviced. Do not use the wrong manual. Before any maintenance and servicing, read all safety precautions carefully. Only properly trained personnel may carry out the maintenance and servicing described in this service manual.
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Safety Precautions The following general safety precautions must be observed during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions or with specific WARNINGS given elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. Yokogawa Electric Corporation assumes no liability for the customer's failure to comply with these requirements.
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Safety Precautions Safety Symbols Used on Equipment and in Manuals Danger. Refer to corresponding location on the instrument. This symbol appears on dangerous locations on the instrument which require special instructions for proper handling or use. The same symbol appears in the corresponding place in the manual to identify those instructions. Foundational ground terminal (do not use this terminal as a protective ground terminal.
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Overview of This Manual This manual is meant to be used by qualified personnel only. Make sure to have read the safety precautions at the beginning of this manual and the warnings/cautions contained in the referred chapter prior to carrying out any servicing. This manual contains the following chapters: 1 Principles of Operations Describes the functions of various assemblies and lists safety considerations. 2 Testing Describes the tests for checking performance of the instrument.
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Contents 1 Safety Precautions......................................................................................................................... ii Overview of This Manual............................................................................................................... iv Chapter 1 Chapter 2 Principles of Operation 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 Chapter 4 SM MX100-01E MX100 System Overview...................................................................
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Contents Chapter 5 Schematic Diagram 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 Chapter 6 Chapter 7 Customer Maintenance Parts List 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10 6.11 6.12 MX100 Main Module Customer Maintenance Parts List................................................. 6-1 MX100 Main Module Standard Accessories................................................................... 6-4 MW100 Main Module Customer Maintenance Parts List................................................
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Chapter 1 1.
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1.1 Overview of the MX100 Data Acquisition Unit Main Module The main module is equipped with a power supply connector, a power switch, an Ethernet port, a CF card slot, and other parts. It contains functions such as the power supply to and the control of each input/output module, communications with a PC, data storage to the CF card when communication is disconnected.
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1.2 MX100 Main Module Functions 1 Principles of Operation The main module is the heart of the MX100 Data Acquisition Unit. For details, see the user’s manual (IM MX100-01E). 2 DATA ACQUISITION UNIT ETHERNET SW ON 1 2 3 4 5 6 7 8 CF card slot POWER 10BASE - T 100BASE - TX 100 - 240V AC 70VA MAX 50/60Hz Do not operate without reading safety precaution in users manual. Ethernet port 3 7-segment LED * Normally all switches are ON. Used when initializing settings and for other purposes.
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1.2 MX100 Main Module Functions Display While Processing Is in Progress The displays shown below repeats when there is access to the CF card, when the CF card is being formatted, or when calibratior is taking place. Unit Confirmation Display The figure below shows the display that appears when you confirm the MX100 Data Acquisition Unit that is connected using the MX100 Standard Software or MXLOGGER (software sold separately). The word “—CALL—” flows through the display from right to left.
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1.3 MW100 System Overview 1 The MW100 Data Acquisition Unit consists of a main module equipped with an Ethernet port, I/O modules for input and output of signals (these are the same as those for the MX100 Data Acquisition Unit), and a base plate on which the first two items are mounted. The main module comes with a HTTP server function, allowing users to easily enter settings and monitor measured data from a PC using a browser.
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1.3 MW100 System Overview One-to-N Connection with a PC This is an example of a configuration suitable for relatively large scale data acquisition tasks. Connections can be made via Ethernet or RS-422A/485.
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1.3 MW100 System Overview 1 One-to-N Connection with the PC Principles of Operation This is an example in which multiple PCs are connected to the MW100 for performing data monitoring. 2 PC PC PC 3 4 Hub 5 MW100 6 MW100 Data Acquisition Unit Connecting to Modbus Devices 7 This is an example of configuration of a system with connections to Modbus devices.
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1.3 MW100 System Overview Main Module The main module is equipped with power supply connectors, a power switch, Ethernet ports, and other devices facilitating supply of power to and control of the input/output modules, and connection to networks. It also has Start and Stop keys, meaning that since data can be saved to a CF card, data can be acquired offline. Data acquisition via serial communication is also possible by adding the RS-232 or RS-422A/485 serial communication option.
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1.4 Functions of the MW100 Main Module 1 2 Names and Functions of Parts Communication status LED Ethernet port Check the communication status Top: LINK LED Illuminates orange when ready for communication Bottom: ACT LED Blinks green when packets are sent/received Used for main unit settings and network connections Displays the operational status of the MW100. The operational status of the instrument is indicated by the illumination of the LED.
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1.4 Functions of the MW100 Main Module Switches and Keys The MW100 has the following switches and keys. Some are included with options. • Start and Stop keys • User function key 1 • User function key 2 • Dip switch 1 • Dip switch 2 • Terminator switch (/C3 option) • Power switch User Function Keys Actions set up using the Event/Action function can be executed by pressing the user function keys on the front panel of the MW100. The keys are assigned as follows by default.
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1.4 Functions of the MW100 Main Module 1 Displays Principles of Operation The MW100 indicates its operating conditions with the following displays. • 7-segment LED • Status indicators • Communication status LED 2 7-Segment LED 3 Displays the MW100 Data Acquisition Unit’s unit number, operation status, end of operation, and errors. • Unit Number Display Unit numbers can be set from 00 to 89. - 4 is displayed.
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1.5 Input/Output Modules & Base Plate Input/Output Modules The following eleven types of modules are available. A screw terminal plate and separately installed screw terminal block (both sold separately) are available as accessories for the 10-CH Medium Speed Universal Input Module and the 10-CH High Speed Digital Input Module.
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1.
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1.
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1.6 Functions of the 4-CH, High-Speed Universal Input Module 1 Principles of Operation This module is equipped with four inputs and measures DC voltage, TC, RTD, and digital input (DI) at a minimum measurement interval of 10 ms (the minimum interval is 50 ms if the input type is thermocouple or RTD). For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
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1.7 Functions of the 10-CH, Medium-Speed Universal Input Module This module is equipped with ten inputs and measures DC voltage, TC, RTD, and digital input (DI) at a minimum measurement interval of 100 ms. For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
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1.8 Functions of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module 1 Principles of Operation This module allows up to six inputs of DC voltage, thermocouple, 4-wire RTD, 4-wire resistance, and digital input (DI) at a minimum measurement interval of 100 ms. For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
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1.9 Functions of the 4-CH, Medium-Speed Strain Input Module This module allows up to four inputs of measurement from strain gauges and strain gauge type sensors at a minimum measurement interval of 100 ms. For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
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1.10 Functions of the 10-CH, High-Speed Digital Input Module 1 Principles of Operation This module is equipped with ten inputs and measures 5-V logic, non-voltage contact, and open collector inputs at a minimum measurement interval of 10 ms. For details, see the user’s manual (IM MX100-01E or IM MW100-01E). 2 3 Terminal cover 4 Input terminal (clamp terminal) 5 Terminal Assignments 6ch + 1 + 1 – 2 – 2 N.
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1.11 Functions of the 8-CH, Medium-Speed Analog Output Module The module has eight outputs for voltage or current. An external power source (24 V) is required for current output. For voltage output only, an external power source is not required. For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
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1.12 Functions of the 8-CH, Medium-Speed PWM Output Module 1 Principles of Operation This module has eight outputs for pulse wave duty. A certain duty pulse waveform is output according to the specified pulse interval. A pulse interval can be set for each channel. For details, see the user’s manual (IM MX100-01E or IM MW100-01E).
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1.13 Functions of the 10-CH, Medium-Speed Digital Output Module This module outputs 10 contact signals based on the alarm output settings and output settings on the PC software. For details, see the user’s manual (IM MX100-01E or IM MW100-01E). Terminal cover Output terminal (clamp terminal) Terminal Assignments NO 6ch 7ch 8ch 9ch 10ch 1-22 NO C C N.C N.C NO NO C C N.C N.C NO NO C C N.C N.C NO NO C C N.C N.C NO NO C C N.C N.
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Chapter 2 2.1 1 Testing Introduction 2 Read the warning and cautions below before beginning tests. Testing WARNING 3 Circuit patterns of the printed circuit board are exposed. Be careful when handling so that hands or fingers are not injured by the protruding pins. 4 CAUTION • Circuit patterns of the printed circuit board are exposed. If other metalic materials touch these patterns, electrical shorting will occur, causing the circuit to be damaged or burnt.
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2.2 Tests of the Main Module (MX100) Tests 2.2.1 Protective Earth Continuity Test 2.2.2 Insulation Resistance Test 2.2.3 Withstanding Voltage Test 2.2.4 Voltage Frequency Detection Function 2.2.5 Battery Backup Function 2.2.6 Module Communication Function 2.2.7 LED Display Test 2.2.
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2.2 Tests of the Main Module (MX100) 2.2.1 1 Protective Earth Continuity Test Procedure 2 1. Wire the instruments as shown below. I– Testing Earth continuity tester MX100 (main unit) Protective earth terminal Functional earth terminal 3 V– I+ 4 V+ Protective earth terminal When using an inlet 5 When using a screw terminal L Center pin N G 6 Right-most pin 2. Measure the resistance between the protective earth terminal and functional earth terminal.
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2.2 Tests of the Main Module (MX100) 2.2.4 Voltage Frequency Detection Function Procedure If the power supply frequency is 50 Hz or 60 Hz, check the detected power supply frequency via Ethernet using calibration software (the API for MX100/DARWIN or the MX100 Standard Software). See the user’s manuals for each software program for the operating procedures of those programs. 2.2.5 Battery Backup Function Turn OFF the power to the MX100, then check whether the IP address was retained. Procedure 1.
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2.3 1 Tests of the MW100 Main Module 2 Testing Tests 2.3.1 Protective Ground Continuity Test 2.3.2 Insulation Resistance Test 2.3.3 Withstanding Voltage Test 2.3.4 Power Supply Frequency Detection Function 2.3.5 Battery Backup Function 2.3.6 Module Communication Function 2.3.7 Key Switch Test 2.3.
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2.3 Tests of the MW100 Main Module 2.3.1 Protective Ground Continuity Test Procedure 1. Wire the instruments as shown below. Earth continuity tester Protective earth I– terminal MW100 (main unit) Functional earth terminal V– I+ V+ Protective ground terminal When using an inlet When using a screw terminal L Center pin N G Right-most pin 2. Measure the resistance between the protective ground terminal and functional ground terminal. Use 4 wires for this measurement.
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2.3 Tests of the MW100 Main Module 2.3.4 Power Supply Frequency Detection Function Test Procedure 2 Testing Use a communication command (ASCII command, port number 34318) via Ethernet, to check whether the detected power supply frequency is 50 Hz or 60 Hz. 2.3.5 1 3 Battery Backup Function Turn OFF the power to the MW100, then check whether the IP address was retained. Procedure 4 1. Turn OFF the power to the MW100. 2.
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2.4 Tests Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) 2.4.1 Insulation Resistance Test 2.4.2 Withstanding Voltage Test 2.4.3 Excessive Input Test 2.4.4 Measurement Accuracy Test 2.4.5 Burnout Test 2.4.6 Reference Junction Compensation Accuracy Test Instruments Used Instrument MX100, MW100, or equivalent * PC DC voltage generator DMM Rheostat Insulation resistance tester Withstanding voltage tester Temperature tank standardized at 0°C * Standards, Recommended Products Etc.
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2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) 2.4.1 1 Insulation Resistance Test procedure Wire the instrument as shown in the figure below, measure insulation resistance, then confirm that the results meet the criteria below.
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2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) 2.4.2 Withstanding Voltage Test For this test, the Four-Channel, High-Speed Universal Input Module is installed with the MX100, MW100, or equivalent device. Perform this test after the test described in section 2.4.1, “Insulation Resistance Test.
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2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) 1 Setting All Channels to Pt100/1 mA High Resolution Range 1. Connect all A (1) and B, b (2, 2) terminals separately on channels 1 through 4 as shown in the figure below. 2 Testing 3 3ch DC voltage generator 4 1ch A 1 A 1 B 2 B 2 b 3 b 3 4ch 5 2ch A 1 A 1 B 2 B 2 b 3 b 3 6 2. Apply the voltages below between the A-B and b (1, 2, 3) terminals, and confirm that no abnormalities occur.
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2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) Measurement Interval of 50 ms Measuring Range 20 mV 60 mV 200 mV 2V 6V 20 V 100 V Pt100/1 mA High resolution Pt100/1 mA Cu10 G.E. high resolution/2 mA Cu10G.E./2 mA J263B /2 mA Pt100 high stability /2 mA 2.4.5 Burnout Input Value +20.000 mV 0.000 mV -20.000 mV +60.00 mV 0.00 mV -60.00 V +200.00 mV 0.00 mV -200.00 mV +2.0000 V 0.00 mV -2.0000 V +6.000 V 0.00 mV -6.000 V +20.000 V 0.000 V -20.000 V +100.00 V 0.000 V -100.
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2.4 Tests of the 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) 2.4.6 1 Reference Junction Compensation Accuracy Cautions When Performing This Test 2 Testing • The test module uses slots number 0 through 4. A dummy input module (MX110 H04 INPUT MODULE or equivalent) is installed into slot 5. When performing a test using fewer than 5 modules, install the modules into contiguous slots starting with slot 0, with the dummy input module installed in the last slot.
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2.5 Tests Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10) 2.5.1 Insulation Resistance Test 2.5.2 Withstanding Voltage Test 2.5.3 Excessive Input Test 2.5.4 ID Check 2.5.5 Measurement Accuracy Test 2.5.6 Between-Channel Error Test 2.5.7 Burnout Test 2.5.8 Reference Junction Compensation Accuracy Test Instruments Used Instrument Standards, Recommended Products Etc.
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2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10) 2.5.1 Insulation Resistance Test Attach the MX110 10-ch Medium-Speed Universal Input Module to the MX100, MW100, or equivalent before performing this test. 2 Wire the instrument as shown in the figure below, measure insulation resistance, then confirm that the results meet the criteria below.
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2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10) 2.5.3 Excessive Input Test Procedure 1. Connect the H(A/+) side and L(B/-) side terminals separately on all channels. 6ch 7ch 8ch 9ch 10ch +/A 1 +/A 1 –/B 2 –/B 2 b 3 b 3 +/A 1 +/A 1 –/B 2 –/B 2 b 3 b 3 +/A 1 +/A 1 –/B 2 –/B 2 b 3 b 3 +/A 1 +/A 1 –/B 2 –/B 2 b 3 b 3 +/A 1 +/A 1 –/B 2 –/B 2 b 3 b 3 1ch 2ch 3ch 4ch 5ch Voltage generator 2.
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2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10) 2.5.5 1 Measurement Accuracy Test Procedure 2 1. Turn the power ON then OFF. minutes. 3. Adjust so that the wires connected to the A, B, and b terminals have the same Testing 2. Turn the power ON again, then allow the instrument to warm up for at least 10 3 resistance value.
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2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10) 2.5.6 Between-Channel Error Test Procedure 1. Connect the H(A/+) side and L(B/-) side on all channels as shown in the figure below. When connecting, do not bundle the wires on the input terminal side, but rather near the voltage generator or resistor. Also, ensure that the resistance vales of all three wires connected to each channel are equal. Otherwise, measurement errors will occur.
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2.5 Tests of the 10-CH, Medium-Speed Universal Input Module (MX110-UNV-H10) 2.5.8 1 Reference Junction Compensation Accuracy Test Cautions When Performing This Test MX110- MX110- UNV-H04 UNV-M10 UNV-M10 MX110- MX110- MX110- UNV-M10 UNV-M10 2 Testing • Multiple modules can be tested simultaneously during this test. When connecting multiple modules to the MX100/MW100, install the modules contiguously starting from the right side as shown in the figure below.
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2.6 Tests Tests of the 6-CH, Medium-Speed FourWire RTD Resistance Input Module (MX110V4R-M06) 2.6.1 Insulation Resistance Test 2.6.2 Withstanding Voltage Test 2.6.3 Excessive Input Test 2.6.4 ID Check 2.6.5 Measurement Accuracy Test 2.6.6 Between-Channel Error Test 2.6.7 DI Contact Input Test Instruments Used Instrument MX100, MW100, or equivalent Standards, Recommended Products etc.
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2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06) 2.6.1 Insulation Resistance Test Attach the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module to the MX100, MW100, or equivalent before performing this test. 2 Wire the instrument as shown in the figure below, measure the insulation resistance, then confirm that the results meet the criteria below.
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2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06) 2.6.3 Excessive Input Test Procedure 1. Connect the I, +/A, /B and C terminals individually on all channels. 4CH 1 /I 1 2 +/A 2 3 -/B 3 4 /C 4 5 5CH 5 6 /I 6 7 +/A 7 8 -/B 8 9 /C 9 10 6CH 1CH 2CH 10 11 /I 11 12 +/A 12 13 -/B 13 14 /C 14 15 3CH 15 Voltage generator I, +/A to -/B, C terminals 2. Input excessive voltage in the DCV range.
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2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06) 2.6.5 Measurement Accuracy Test Procedure 1. Turn the power ON again, then allow the instrument to warm up for at least 10 minutes. confirm that the specifications are met at each range. • Settings on Module under Test: Set the range and measurement interval according to the table.
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2.6 Tests of the 6-CH, Medium-Speed Four-Wire RTD Resistance Input Module (MX110-V4R-M06) 2.6.6 Between-Channel Error Test Procedure 1. Connect the I, A, B, and C terminals on all channels to a voltage generator or variable resistor, then confirm that the measured values on each channel meet the criteria. Set the measurement interval on the module under test to 500 msec.
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2.7 1 Tests of the 4-CH Strain Input Module 2 Testing Tests 2.7.1 Insulation Resistance Test 2.7.2 Withstanding Voltage Test 2.7.3 Excessive Input Test 2.7.4 ID Check 2.7.5 Bridge Voltage Accuracy Test 2.7.6 Measurement accuracy 2.7.7 Between-Channel Error Test 2.7.8 Initial Balance Error Test 2.7.9 Dip Switch Operation Test 3 4 5 Test Instruments The following instruments are used for testing.
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2.
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2.
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2.7 Tests of the 4-CH Strain Input Module 2.7.2 Withstanding Voltage Test Do not perform this test with NDIS terminals. Attach the MX110, MW100, or equivalent to the 4-CH Strain Input Module before performing this test. Wire the instrument in the same manner as the insulation resistance test, then confirm that the results satisfy the criteria below. Measured Item Input terminal to earth terminal on the MX100, MW100, or equivalent Between input terminals Criteria Current leakage of 1 mA or less at 2.
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2.7 Tests of the 4-CH Strain Input Module 1 Wiring diagram, H to L 1 ON 2 4 1 ON 2 4 5 1 ON 2 4 5 1 ON 2 D/ H 4 A/+V 5 B/ L 6 C/-V 7 D/ H 8 2 A1002JC CH2 Pin name Signal name B L Pin name Signal name D H 3 A/+V 9 B/ L 10 C/-V 11 D/ H 12 A/+V 13 B/ L 14 C/-V 15 D/ H 16 A1002JC CH3 4 A1002JC CH4 3 4 CH4 3 3 CH3 C/-V CH1 3 2 Testing 5 CH2 1 B/ L 3 CH1 A/+V 5 A1002JC 5 DC voltage generator DC voltage generator 2.7.
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2.7 Tests of the 4-CH Strain Input Module Wiring for bridge voltage accuracy test (with -B12 and -B35) Dip switch settings: 4-gauge method ON SW1 to SW4: OFF 1 2 3 4 5 SW5: ON Wiring Diagram (Ex.: CH2) Because the bridge voltage accuracy error will be equal the wiring resistance from the clamp terminal to the load resistance, the effects of wiring resistance must be kept to 0.5% or less.
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2.7 Tests of the 4-CH Strain Input Module 2.7.6 Measurement Accuracy Test Measurement Conditions ON 1 2 3 4 5 SW5: ON 4 • The duration of the measured data at the 100 ms interval should be five seconds or more, and 10 seconds or more at 200 ms, and all measured data must be checked against the test criteria. • If ever a criterion is not met, the unit should be calibrated and retested.
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2.7 Tests of the 4-CH Strain Input Module Wiring diagram for NDIS modules CH1 MX112 STRAIN CAL BOX SW1 P P PS N N NS RV1 SW7 - H L SW8 OFF + OFF 12000μSTR SW2 30000μSTR SW3 200000μSTR SW4 2000μSTR SW5 20000μSTR SW6 0μSTR 10000μSTR ON ON OFF CH2 7 cores, with shield B8720XA A1002JC A1002JC CH3 CH4 Connect the Cal Box and the module using an NDIS cable.
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2.7 Tests of the 4-CH Strain Input Module 1 Test Range and Product Specification Test Range 200000 µSTR Test Points Measured Value +200000 µSTR 0 µSTR -200000 µSTR Setting No. 6 No. 1 No. 7 Test Points Measured value +2000 µSTR 0 µSTR -2000 µSTR +20000 µSTR +10000 µSTR 0 µSTR -10000 µSTR -20000 µSTR +200000 µSTR 0 µSTR -200000 µSTR Setting No. 8 No. 1 No. 9 No.10 No,12 No. 1 No.13 No.11 No. 6 No. 1 No.
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2.7 Tests of the 4-CH Strain Input Module 2.7.8 Initial Balance Error Test 1. Connect the Cal Box to the measurement channels. 2. Enter the following settings. Measured CH Measurement interval Filters Duration Dip switch setting (for -B12 and -B35) ON SW1 to SW4: OFF 1 Any (CH2 recommended) 200 ms OFF 10 s or more 4-gauge method 2 3 4 5 SW5: ON 3. Perform initial balancing using the indicated initial balance values for each measuring range. 4.
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2.7 Tests of the 4-CH Strain Input Module 2.7.9 Dip Switch Operation Test (-B12, -B35 Only) 1. Set the dip switches for the 1-gauge, 2-wire method. 3 Dip switch settings ON SW1 to SW3: ON 1 2 3 4 5 4 SW4 to SW5: OFF 2. Connect resistance independantly to all channels as shown in the figure below. The wiring resistance of the module itself is large, and therefore needs to be reduced as much as possible.
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2.8 Tests Tests of the 10-CH, High-Speed Digital Input Module (MX115-D05-H10) 2.8.1 Insulation Resistance Test 2.8.2 Withstanding Voltage Test 2.8.3 Digital Input Test 2.8.4 ID Check Instruments Used Instrument MX100, MW100, or equivalent ‡ PC DC voltage generator Variable resistor or fixed resistance Insulation resistance tester Withstanding voltage tester Front terminal † Screw terminal † Cable Standards, Recommended Products Etc.
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2.8 Tests of the 10-CH, High-Speed Digital Input Module (MX115-D05-H10) 2.8.2 1 Withstanding Voltage Test For this test, the Ten-Channel, High-Speed Digital Input Module is installed with the MX100, MW100 or equivalent device. 2 1. Measure the withstanding voltage at the same locations indicated in step 1 of the insulation resistance test. When performing the test, you must fasten the module being tested to the MX150 base plate jig with screws. Testing Procedure 3 2.
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2.9 Tests of the 8-CH Analog Output Module Test Instruments Instrument MX100, MW100, or equivalent Standards, Recommended Products etc. MX100 or MW100 main module MX150 base plate That the software required for the test is installed 24 V ±10% 0.5A or more Accuracy Voltage ±(0.01% of rdg. +50 V) or less Current ±(0.01% of rdg. +1 A) or less Agilent 3458A 600 Ω ±5% 0.
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2.9 Tests of the 8-CH Analog Output Module 2.9.2 Withstanding Voltage Test Terminals Measured Output terminal to earth terminal on the MX100, MW100, or equivalent Criteria AC2300 Vrms for 1 minute, with current leakage of 2 mA or less Power ON Output Check Wire the units as shown in the connection diagram, then perform the power ON output check. The figure below shows an example of wiring for measurement on CH5. Connect other channel in the same manner and perform measurement.
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2.9 Tests of the 8-CH Analog Output Module 1. Enter settings in the table below to specify output at power ON using the MX100 standard software or the MX100/DARWIN API. Power cycle the MX100 main unit or equivalent, then measure the output on all channels. (Without PC communications.) Enter the same settings on all channels. When using the API for settings, enter settings that are equivalent to the following.
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2.9 Tests of the 8-CH Analog Output Module 1 Connection Wire the units in the same manner as in the “Output at Power ON Check.” 2 Set one channel at a time, setting the output of channels not under test to 0 V. When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following.
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2.9 Tests of the 8-CH Analog Output Module Items to Be Checked Confirm that all channels under test satisfy the specifications in the table below. Also confirm that the output from channels not under test meet the criteria for 0 V in the table below.
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1 2.10 8-CH, Medium-Speed PWM Output Module 2 Instrument MX100, MW100, or equivalent PC DC power supply Load resistance DMM Counter Insulation resistance tester Withstanding voltage tester Standards, Recommended Products etc. MX100 or MW100 Main Module MX150 base plate That the software required for the test is installed External power source for the module under test.
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2.10 8-CH, Medium-Speed PWM Output Module 2.10.1 Insulation Resistance Test Install the module on the MX100, MW100, or equivalent before performing this test. Perform the withstanding voltage test before this test. Wire the devices as in the figure below, then confirm that the criteria are met.
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2.10 8-CH, Medium-Speed PWM Output Module 2.10.3 ID Check 3 Peak Value Test Wire the units as in the figure below, enter all settings (PWM output settings), then confirm that the criteria are met. Use an external power supply of 5 V, and load resistance of 5 Ω. 4 The wiring diagram in the figure below is an example of measurement on CH5. Actual measurment should be performed on all channels.
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2.10 8-CH, Medium-Speed PWM Output Module Referring to the MW100 user’s manual for browser operations, or by using communication commands, power cycle the MW100 main unit or equivalent, then measure the output on all channels. Output Range Settings Item Output type Output method Output range Span Pulse interval Preset value Reference channel Setting PWM COM 1 ms Need not specify 10 0.
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1 Connect to the PC, then enter the following settings using the MX100 standard software. When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following. 2 PWM Outupt Settings Item Enable/disable Action Span Output upon power ON Output upon error Preset value Resolution Pulse interval Other settings Setting Enabled User output Need not specify Preset value Preset value 0.000 % Depends on the test Depends on the test Not required Remarks Testing 2.
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2.10 8-CH, Medium-Speed PWM Output Module 2.10.6 Pulse Duty Accuracy Wire the units in the same manner as in the “Pulse Interval Accuracy Test,” enter all settings (PWM output settings), then confirm that the criteria are met. The wiring diagram for the pulse interval accuracy test shows an example of wiring CH5. Actual measurment should be performed on all channels. Use a counter trigger level of 2.5 V.
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2.10 8-CH, Medium-Speed PWM Output Module 2.10.7 Power ON Output Value Setting PWM Outupt Settings Connect to the PC, then enter the following settings using the MX100 standard software. When using the MX100/DARWIN API for settings, enter settings that are equivalent to the following.
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2.10 8-CH, Medium-Speed PWM Output Module 2.10.8 Overcurrent Protection Circuit Operation Test Wire the units as in the figure below, enter all settings (PWM output settings), then confirm that the criteria are met. The wiring diagram shows an example of wiring CH5. Actual measurment should be performed on all channels. Use an external power supply of 5 V or 12 V, and load resistance of 5 Ω. Caution For this test, set an output of 100.000% on each channel under test, and 0.000% for all other channels.
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2.10 8-CH, Medium-Speed PWM Output Module Setting PWM COM 1 ms Need not specify 10 0.000% Not required Remarks 2 Command output Testing Item Output Type Output method Output range Span Pulse interval Preset value Reference channel 3 Output Operation Setting Item Power ON Error occurence 1 4 Setting PRESET PRESET 5 Criteria (for the MX100 and MW100) Change the settings following the steps in the table below, then confirm that the results satisfy the criteria for voltage.
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2.11 Tests of the 10-CH, Medium-Speed Digital Output Module (MX125-MKC-M10) Tests 2.11.1 2.11.2 2.11.3 Insulation Resistance Test Withstanding Voltage Test Digital Output Voltage Test Instruments Used Instrument Standards, Recommended Products Etc.
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2.11 Tests of the 10-CH, Medium-Speed Digital Output Module (MX125-MKC-M10) Output terminal to earth terminal Ch6 NO Ch1 2 C N.C. NO C Testing Ch7 Ch2 3 N.C. Ch8 Ch9 NO C Ch3 N.C. NO Ch4 4 C N.C. Ch10 NO C Ch5 N.C.
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2.12 Tests of the 10-CH Screw Terminal Block (772061) Tests 2.12.1 2.12.2 2.12.3 2.12.4 2.12.5 Insulation Resistance Test Withstanding Voltage Test ID Check Between-Channel Measurement Error Test Reference Junction Compensation Accuracy Test Instruments Used Instrument Insulation resistance tester Withstanding voltage tester DMM Standards, Recommended Products Etc. Kikusui TOS-9201 or equivalent Kikusui TOS-9201 or equivalent Agilent Technologies 3458A or equivalent DCV measurement accuracy: 0.
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2.12 Tests of the 10-CH Screw Terminal Block (772061) 2.12.1 1 Insulation Resistance Test Perform a test using a DC 500 V insulation resistance tester and confirm that the standards below are met. 2 Testing Procedure Input Terminals to Earth Terminals 3 1. Short all terminals A, B, and b on channels 1 through 10, then measure the insulation resistance between the terminals and the screws on the rear panel. Between Input Terminals 2.
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2.12 Tests of the 10-CH Screw Terminal Block (772061) 2.12.5 Reference Junction Compensation Accuracy Test Always use terminal covers. Procedure 1. Allow a warm-up of 30 minutes or more. 2. Measure the 0°C standardized temperature tank at the range for Type-T thermocouples. 3. Measure at all channels, and confirm that the result lies within 0°C ± 0.5°C.
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1 2.13 Tests of the Plate with Clamp Terminals (772063) 2 2.13.1 2.13.2 2.13.3 2.13.4 2.13.5 Testing Tests Insulation Resistance Test Withstanding Voltage Test ID Check Between-Channel Measurement Error Test Reference Junction Compensation Accuracy Test 3 4 Instruments Used Same as section 2.12, “772061 10-ch Screw Terminal Block.” 2.13.1 Insulation Resistance Test Same as section 2.12, “772061 10-ch Screw Terminal Block.
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2.14 Tests of the Plate with M3 Screw Terminals (772080) Install the MX110-UNV-M10 10-CH, Medium-Speed Universal Module before performing these tests. The tests to be performed are the same as for the MX110-UNV-M10 10-CH, Medium-Speed Universal Module.
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Chapter 3 3.1 1 Adjustment Adjusting the RJC Board 2 The following RJC Boards can be adjusted. H04 RJC Board Assembly B8720TH M10 RJC Board Assembly B8720TJ 3 Adjustment Adjustment of the RJC BOARDs requires a special adjustment jig. For information about the adjustment jig and procedure, contact your nearest Yokogawa representative.
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Chapter 4 4.1 1 Troubleshooting Introduction 2 This chapter describes possible solutions for rectifying errors. Insuch case, assembly removal may be required. Please heed the following warning. 3 WARNING Assemblyu replacement is to be performed only by qualified service technicians who have experience working with the hazards involved (such as fire and electrical shock). 4 Troubleshooting 5 Note If an error message is desplayed, the error may have been caused by incorrectly operating the unit.
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4.
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4.3 1 Troubleshooting Checklist 2 Contact your nearest Yokogawa representative if module adjustment is required.
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4.
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4.
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SM MX100-01E CF Card Slot Ethernet CN1 SumiCard B8722ZC CN2 CN5 CN1 CN3 CN1 CN2 Battery Assembly B9900BR To Base Plate CN4 Memory Board B8722TB CN3 CN4 CPU Board B8722TA TB3 DC12V TB2 Frequency TB1 CN1 * CN2 AC100 to 240V To protective earth * Use one of the following assemblies according to the specifications. Power supply screw terminal MX100-□-□-W Power Screw Board B8722TE Other Inlet Board B8722TD Wire Assembly B8722ZA Wire Assembly B8722ZB Main Power Assembly B8724ZA 5.
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5.
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5.
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CN1 Ch3 Terminal A1840JT Terminal A1840JT Terminal A1840JT H04 RJC Board B8720TH H04 RJC Board B8720TH H04 RJC Board B8720TH H04 RJC Board B8720TH CN1 CN1 CN1 CN1 CN1 CN2 CN3 CN1 CN4 CN2 CN3 H04 Input AD Board B8720TC CN4 CN5 CN5 H04 Input Power Board B8720TA For Ch2 CN2 Ch4 H04 Input CTRL Board B8720TB CN7 For Ch4 CN7 CN6 CN6 CN8 SM MX100-01E To Base Plate CN1 CN2 Schemaic Diagram of MX110 4-CH, High-Speed Universal Input Module (MX110-UNV-H04) Ch2 Terminal A1840JT H04
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5.4 SM MX100-01E M10 Terminal Board M10 Input CTRL Board M10 Scanner Board B8720TD B8720TE B8720TF CN1 CN1 M10 RJC Board B8720TJ CN1 CN1 CN2 To Base Plate CN2 CN2 * The Front TR Assembly (push terminal assembly) is not included in B8720BB. Not installed when the /NC option is specified.
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5.5 5-6 B8720BT 4WRTD Terminal Board 4WRTD Scanner Board B8720MD 4WRTD CTRL Board B8720MC B8720ME CN1 CN1 CN1 *1 4WRTD Front Tr Assy is not indluded in B8720BM.
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STR CRP TM 120 Board (-B12) B8720TU STR Clamp Scan Board B8720TS Strain CTRL Board Assembly B8720TR CN02 CN1 CN1 CN2 5.6 Schematic diagram of 4-CH, Medium-Speed Strain Input Module (MX112-B12/B35/NDI-M04) MX112-B12-M04 SM MX100-01E Front TR Assembly (-B12)*1 B8720BR To Base Plate CN01 1 2 3 4 5 6 7 Schematic Diagram 5-7 *1 Strain Clamp 120 Front Tr Assembly is not included in B8720BJ.
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STR CRP TM 350 Board (-B35) B8720TT STR Clamp Scan Board B8720TS Strain CTRL Board B8720TR CN02 CN1 CN1 SM MX100-01E *1 Front TR Assembly (-B35) is not included in BB8720BK. CN2 CN01 To Base Plate 5.
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5-9 5.
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PCB Assembly B8720EC DCVDI Terminal Board DI Input Board B8720TM DI Power Board B8720TL B8720MJ CN1 CN1 CN2 CN1 CN2 SM MX100-01E * The Front TR Assembly (push terminal assembly) is not included in B8720BC. Not installed when the /NC option is specified. CN2 To Base Plate 5.
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Module Assembly B8720BN PCB Assembly B8720EH DCVDI Terminal Board DI Power Board 24V DI Input Board B8720TQ B8720MJ B8720TL Rev.02 or more To Base Plate CN1 CN1 CN2 CN1 CN2 CN2 The Front TR Assembly (push terminal assembly) is not included in B8720BN. Not installed when the /NC option is specified. 1 2 3 4 5 6 7 Schematic Diagram 5-11 * 5.
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5.
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5.
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5.
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Chapter 6 6.1 Customer Maintenance Parts List MX100 Main Module Customer Maintenance Parts List 1 2 3 4 5 6 Customer Maintenance Parts List 7 Note: Parts marked with a symbol are Customer Maintenance Parts (CMP). The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions. Copyright Apr. 2003(YK).4th Edition:Nov.
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6.
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6.1 MX100 Main Module Customer Maintenance Parts List 1 Main Module Part No.
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6.2 MX100 Main Module Standard Accessories Standard Accessories 1 7 2 3 8 4 9 5 6 10 Item 1 2 3 4 5 6 7 8 9 10 Part No. A1073WD A1253JZ A1074WD A1009WD A1054WD Qty 1 1 1 1 1 Description Power Supply Code (Suffix code -M*, UL.CSA standard) 3P-2P Adapter Power Supply Code (Suffix code -D, UL.
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6.3 MW100 Main Module Customer Maintenance Parts List 1 2 3 4 5 6 Customer Maintenance Parts List 7 Note: Parts marked with a symbol are Customer Maintenance Parts (CMP). The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions. Copyright Jul. 2005 (YK). 3rd Edition: Nov.
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6.3 MW100 Main Module Customer Maintenance Parts List Complete Set MA IN 1 MO DU LE C D R E W O P 2 1 5 4 7 6 7 3 Part No.
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6.3 MW100 Main Module Customer Maintenance Parts List 1 Module Assembly 1 2 7 3 2 MA IN MO DU LE C A W O P R E 3 4 5 6 5 13 12 6 9 Customer Maintenance Parts List 10 11 7 8 6 4 Part No.
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6.3 MW100 Main Module Customer Maintenance Parts List Element Assembly 9 4 21 20 1 5 6 7 8 34 10 2 12 3 25 35 33 24 15 14 28 27 11 31 32 22 9 10 6-8 Part No.
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6.3 MW100 Main Module Customer Maintenance Parts List 1 Bezel Assembly 10 2 3 6 8 2 3 1 4 9 7 5 6 Customer Maintenance Parts List 5 7 Item 1 2 3 4 Part No.
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6.
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6.4 MW100 Main Module Standard Accessories Item 1 2 3 4 5 Part No.
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6.5 MX110 Analog Input Module Customer Maintenance Parts List Model MX110-UNV-M10/NC Model MX110-UNV-M10 MX110-V4R-M06 Model MX110-UNV-H04 Note: Parts marked with a symbol are Customer Maintenance Parts (CMP). The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions. Copyright Apr. 2003(YK).6th Edition:Nov.
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6.
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6.5 MX110 Analog Input Module Customer Maintenance Parts List Analog input module MX110-UNV-H04 Item 1 2 3 4 5 Part No.
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6.
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6.5 MX110 Analog Input Module Customer Maintenance Parts List Analog input module MX110-UNV-M10, MX110-UNV-M10/NC & MX110-V4R-M06 Item 1 Part No.
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6.6 MX112 Strain Input Module Customer Maintenance Parts List 1 2 3 4 5 6 MX112-B12-M04 MX112-B35-M04 MX112-NDI-M04 Note: Parts marked with a symbol are Customer Maintenance Parts (CMP). The contents of this CMPL are subject to change without prior notice as a result of continuing improvements to the instrument's performance and functions. Copyright Jan. 2005 (YK). 3rd Edition: Nov.
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6.
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6.6 MX112 Strain Input Module Customer Maintenance Parts List Complete Set (1-2) MX112-B12-M04, MX112-B35-M04 1 Qty 1 1 1 2 1 2 2 3 4 Part No.
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6.6 MX112 Strain Input Module Customer Maintenance Parts List Complete Set (2-1) MX112-NDI-M04 1 23 20 24 18 17 16 19 21 ST RA IN IN 22 2 PU T 26 25 DI -N 2 11 MX 4 L -M0 DE MO n E pa YL 7 Ja ST IX in 34 FF 012 Made L SU 07C TO . H CH T II NO X A O CA r kM H T to ec Vp C nn 10 X O MA T a co e th V AX h 30 M of th wit V 30 shelltact al.
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6.6 MX112 Strain Input Module Customer Maintenance Parts List 1 Complete Set (2-2) MX112-NDI-M04 Item 1 2 3 4 5 Part No.
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6.7 MX115 Digital Input Module Customer Maintenance Parts List Model MX115-D05-H10/NC MX115-D24-H10/NC D IG A IT L IN U P T Ca ble 80 C 24 5-D 11 MX 0/NC L -H1 E D MO E 5 YL ST FIX 1234 F 0 SU 07C . NO de Ma in Model MX115-D05-H10 MX115-D24-H10 n pa Ja 08 L A IT IG D 26 17 T U P IN Ca ble 80 C 24 -D 5 11 MX 0 L -H1 DE 1 2 3 1 4 2 5 3 6 4 7 5 8 6 9 7 10 8 11 9 12 13 10 14 12 13 15 MO E 6 YL ST FIX 1234 F 0 SU 07C .
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6.7 MX115 10-CH, High-Speed Digital Input Module Customer Maintenance Parts List 1 MX115-D05-H10 and MX115-D05-H10/NC Digital input Module MX115-D05-H10, MX115-D05-H10/NC MX115-D24-H10, MX115-D24-H10/NC 2 23 22 1 L A IT IG D 5 4 3 2 T U P IN 3 33 4 26 6 24 -D 5 11 MX 0 L -H1 13 12 11 10 9 8 7 5 E OD M E 6 YL ST FIX 1234 F 0 SU 07C .
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6.7 MX115 10-CH, High-Speed Digital Input Module Customer Maintenance Parts List Digital input Module MX115-D05-H10, MX115-D05-H10/NC MX115-D24-H10, MX115-D24-H10/NC Item 1 2 3 4 Part No.
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6.8 MX120 Output Module Customer Maintenance Parts List (MX120-VAO-M08, MX120-PWM-M08) 1 2 MX120-VAO-M08 3 AN AL OG OU TP UT 4 5 Ca ble 85 C O -VA 2 3 4 6 7 8 9 10 11 12 13 14 15 1 2 3 D MO E 5 YL ST FIX 1234 F 0 SU 07C . NO 4 de Ma 5 in n pa Ja 7 6 7 8 9 10 PW M 8 17 0 26 OU TP 11 UT 12 13 14 15 Ca ble 85 C WM -P 0 12 MX 8 0 EL -M OD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 M E 6 YL ST FIX 1234 F 0 SU 07C .
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6.8 MX120 8-CH, Medium-Speed Output Module Customer Maintenance Parts List Complete Set (1) MX120-VAO-M08, MX120-PWM-M08 1 20 19 24 18 17 16 15 23 2 22 G O L A N A 27 25 P T U O T U 21 26 O -VA 0 12 MX 8 L -M0 E OD M E 5 YL ST FIX 1234 F 0 SU 07C .
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6.8 MX120 8-CH, Medium-Speed Output Module Customer Maintenance Parts List 1 Complete Set (2) MX120-VAO-M08, MX120-PWM-M08 Item 1 Part No.
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6.9 MX125 Digital Output Module Customer Maintenance Parts List DI GI Ca ble 80 5 6 7 8 9 10 11 12 13 14 15 TP UT KC -M 2 4 OU C 5 12 MX 0 L -M1 DE 1 3 TA L 1 2 3 MO E 6 YL ST FIX 1234 F 0 SU 07C . NO 4 e d Ma 5 in n pa Ja 6 7 8 9 10 08 26 17 11 12 13 14 15 Note: Parts marked with a symbol are Customer Maintenance Parts (CMP).
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6.9 MX125 10-CH, Medium-Speed Digital Output Module Customer Maintenance Parts List Digital output module MX125-MKC-M10 1 4 3 2 25 DI GI TA L OU 2 TP UT 3 5 7 6 4 KC 5-M 12 MX 0 L -M1 DE MO E 6 YL ST FIX 1234 F 0 SU 07C .
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6.9 MX125 10-CH, Medium-Speed Digital Output Module Customer Maintenance Parts List Digital Ouyput Module MX125-MKC-M10 Item 1 2 3 4 5 Part No.
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6.10 MX150 Base Plate Customer Maintenance Parts List 1 2 98 7 6 5 3 1 2 4 4 3 5 6 Customer Maintenance Parts List 7 Item 1 2 3 4 5 Part No.
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6.11 10-CH Screw Terminal Block (772061) Customer Maintenance Parts List 5 6 7 8 13 14 15 1 2 3 4 9 10 11 12 Item 1 2 3 4 5 Part No. B9237AF B9900SG B9237AS B9237AG B9900SG Qty 1 2 1 1 1 Description Terminal Cover Assembly Screw Name Plate Terminal Cover Screw 6 7 8 9 10 B8720DP B8720CF B8720TG B8720TJ B8720JD 1 1 1 1 1 Terminal Door Terminal Cover M10 Screw Terminal Board M10 RJC Board Sheet 11 12 13 14 15 B8720HD B8720DN Y9306LS B8722EH B8720DQ 1 1 1 1 1 Bracket Terminal Base B,H,Screw.
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6.12 Plate with Clamp Terminals (772063) Customer Maintenance Parts List 1 2 3 4 1 2 3 4 5 6 7 5 6 Customer Maintenance Parts List 7 Item 1 2 3 4 Part No. B8722EM B8720DK B8720ZA B8720ZB B1010BS Qty 2 1 1 1 2 5 6 7 B8722EM B8720CE B1010BS 2 1 2 Description Screw Conn Cover Cable Assembly (0.5m)(-050) Cable Assembly (1.0m)(-100) Tapping Screw (select) Screw Panel Tapping Screw Note: · Parts marked with a symbol are Customer Maintenance Parts (CMP) .
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Chapter 7 7.1 Procedures for Disassembly Disassembling the MX150 Base Plate 1 1. Loosen the screws indicated by the arrow in the figure below. The screws cannot fall out. Loosen the screws completely. 2 3 4 2. Pull the module out while pulling the yellow latch on the rear panel of the MX150 5 in the direction of the arrow, then remove the module.
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7.2 Disassembling the MX110 Analog Input Module 7.2.1 Disassembling the MX110-UNV-H04 Open the TR Cover 1. Loosen the screw indicated by the upper arrow in the figure below with a flat head screwdriver (the screw will not fall out from the TR Cover, so loosen the screw completely). 2. While pushing the indentation indicated by the lower arrow in the figure below, lift the TR Cover upward and remove. Remove the Terminals 3.
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7.2 Disassembling the MX110 Analog Input Module 1 Remove the Bezel 4. Push in the tabs indicated by the arrow in the figure below, then remove the Bezel. 2 3 4 5 Note If you free the tabs one by one, it is easier to remove the Bezel. Remove the H04 RJC Boards 6 5. Remove the four H04 RJC Boards indicated by the arrows in the figure below. Note 7 Please take note to replace boards in the same positions when reassembling.
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7.2 Disassembling the MX110 Analog Input Module Remove the Plate Plate 6. Free the tabs indicated by the arrows in the figure below with a pair of tweezers (2 on the left and right sides for a total of 4). 7. Lift up the upper and lower parts of the Plate in the figure above, then pull the Plate out being careful not to touch the 2 printed circuit boards.
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7.2 Disassembling the MX110 Analog Input Module 1 Remove the Module Case 8. Free the tabs indicated by the arrows in the figure below with a pair of tweezers, then pull out the Module Case and Module Back Plate. 2 Module Case 3 Module Back Plate 4 5 9. Remove the Module Case and the Module Back Plate. 6 7 Procedures for Disassembly Remove the Module Back Plate 10. Remove the 4 screws and 1 stud as shown in the figure below.
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7.2 Disassembling the MX110 Analog Input Module 11. Remove the Module Back Plate. Module Back Plate removed (the center connectors seem to be coming free, but actually at this point they are totally connected.) H04 Input PWB Board + H04 Input AD Board H04 Input CTRL Board + H04 Input AD Board 12. Remove the two screws as indicated by the arrows in the figure below. 13.
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7.2 Disassembling the MX110 Analog Input Module 1 Remove the H04 Input AD Board from the H04 Input PWR Board 14. Remove the two connectors as indicated by the arrows in the figure below. In this case, if you remove only the connectors on one side the connector pins may bend, so you should remove the connectors on both sides simultaneously. To do so, push the lower side of the board in the figure below, then carefully and slowly lift both edges of the board on the upper side alternately to remove.
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7.2 Disassembling the MX110 Analog Input Module 7.2.2 Disassembling the MX110-UNV-M10 Opening the TR Cover 1. See section 7.2.1, “Disassembling the MX110-UNV-H04.” Remove the Front TR Assembly (including the M10 Terminal Board. Only applies if the /NC option is not installed). 2. Loosen the two screws indicated by the arrow in the figure below. The screws cannot fall out, so loosen them completely. 3.
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7.2 Disassembling the MX110 Analog Input Module 1 Remove the Bezel 4. See section 7.2.1, “Disassembling the MX110-UNV-H04.” Remove the Plate 2 5. See section 7.2.1, “Disassembling the MX110-UNV-H04.” Remove the Module Case 3 6. See section 7.2.1, “Disassembling the MX110-UNV-H04.” Remove the Module Back Plate 4 7. See section 7.2.1, “Disassembling the MX110-UNV-H04.” Separate the MS Scanner Board and MS Input CTRL Board 5 8. Follow the procedure in section 7.2.1, “Disassembling the MX110-UNV-H04.
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7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module 7.3.1 Disassembling the MX110-V4R-M06 1. Remove the TR Cover, loosen the 2 screws shown in the figure below left, then remove the Front TR Assembly. Then remove the 1 screw shown in the below right. TR Cover removed Front TR Assembly 2. Remove the 4 latches from the left and right sides of the Bezel. Right side Left side 3. Pull the Bezel in the direction of the arrow and remove it from the Module case.
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7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module 1 4. Remove the Plate from the Module case. Plate removed Plate 2 3 4 5. Remove the 4 latches from the left and right sides of the Module case. 5 6 7 Procedures for Disassembly 6. Pull the Module case in the direction of the arrow to remove it.
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7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module 7. Remove the stud and screw from the rear panel. Rear panel Stud 8. Remove the 4 screws securing the Module back plate on the left and right sides. 9. Remove the Module back plate.
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7.3 Disassembling the MX110 6-CH Medium-Speed Four-Wire RTD Resistance Input Module 1 10. Remove the 2 screws shown in the figure below. Right side Left side 2 3 4 11. The assembly separates into the 4 WRTD CTRL board and the 4 WRTD Scanner board.
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7.4 Disassembling the MX112 Medium-Speed Strain Input Module 7.4.1 Disassembling the MX112-NDI-M04 1. Remove the terminal cover, then remove the screw. 2. Remove the 4 latches from the left and right sides of the Bezel. 3. Pull the Bezel in the direction of the arrow and separate the Bezel and Module case.
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7.4 Disassembling the MX112 Medium-Speed Strain Input Module 1 4. Remove the 2 screws. 2 Terminal Assembly 3 4 5 5. Remove the Terminal Assembly. 6. Remove the 2 screws, then remove the Bracket. Blacket 6 Bracket removed 7 Procedures for Disassembly 7. Remove the 4 latches from the left and right sides of the Module case.
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7.4 Disassembling the MX112 Medium-Speed Strain Input Module 8. Pull the Module case in the direction of the arrow to remove it. 9. Remove the stud and screw. Stud Screw 10. Remove the 4 screws from the left and right panels.
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7.4 Disassembling the MX112 Medium-Speed Strain Input Module 1 11. Remove the Module Back Plate. Module Back Plate 2 3 4 5 12. Remove the 2 screws shown in the figure. 6 7 Procedures for Disassembly 13. The assembly separates into the Strain CTRL board and the STR NDIS Scan Board.
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7.4 Disassembling the MX112 Medium-Speed Strain Input Module 7.4.2 MX112-B12-M04, MX112-B35-M04 1. Remove the 2 screws from the front panel then remove the Front TR Assembly. Front panel Front TR Assembly removed Front TR Assembly 2. Remove the screw. 3. Remove the 4 latches from the left and right sides of the Bezel.
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7.4 Disassembling the MX112 Medium-Speed Strain Input Module 1 4. Pull the Bezel in the direction of the arrow to remove it. Separated 2 3 4 Bezel Module case 5 Bezel 5. Remove the Plate from the Module Case. 6 7 Plate Procedures for Disassembly 6. Remove the 4 latches from the left and right sides of the Module case.
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7.4 Disassembling the MX112 Medium-Speed Strain Input Module 7. Pull the Module Case in the direction of the arrow to remove it. Module Case removed 8. Remove the Stud and Screw from the rear panel. Rear panel Stud Screw 9. Remove the 4 screws from the left and right panels.
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7.4 Disassembling the MX112 Medium-Speed Strain Input Module 1 10. Remove the Module Back Plate. Module back plate 2 3 4 5 11. Remove the 2 screws shown in the figure. 6 7 Board. Strain CTRL Board STR Clamp Scan Board SM MX100-01E 7-21 Procedures for Disassembly 12.
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7.5 Disassembling the MX115 Digital Input Module Disassemble this module in the same manner as described in 7.2.1, “Disassembling the MX110-UNV-H04.
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7.6 7.6.1 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module 1 2 Disassembling the MX120-VAO-M08 1. Remove the TR cover, then remove the RECT Cable connector. 3 Terminal block TR Cover removed 4 5 6 7 2. Remove the screw. Procedures for Disassembly 3. Remove the 4 latches from the left and right sides of the Bezel.
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7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module 4. Pull the Bezel in the direction of the arrow and remove it. Bezel Module case Bezel 5. Remove the Plate from the Module case. Plate 6. Remove the 4 latches from the left and right sides of the Module case.
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7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module 1 7. Remove the Module case. Latches removed Module case removed 2 3 4 Module case Module case 5 8. Remove the Stud and Screw from the rear panel. Right side 6 Rear panel 7 Stud Procedures for Disassembly Screw 9. Remove the 4 screws from the left and right panels.
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7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module 10. Remove the Module back plate. Module back plate 11. Remove the 2 screws shown in the figure. 12. The assembly separates into the AO Power board and the AO CTRL board.
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7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module 1 7.6.2 Disassembling the MX120-PWM-M08 1. Remove the terminal cover, then remove the terminal block. RECT Cable Connector 2 TR Cover removed 3 4 5 2. Remove the screw. 6 7 Procedures for Disassembly 3. Remove the 4 latches from the left and right sides of the Bezel.
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7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module 4. Pull the Bezel in the direction of the arrow and remove it from the Module case. Bezel Module case Bezel 5. Remove the Plate from the Module case. Plate 6. Remove the 4 latches from the left and right sides of the Module case.
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7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module 1 7. Pull the Module case in the direction of the arrow to remove it. Module case Module case 2 3 4 5 8. Remove the Stud and Screw from the rear panel. Right side Rear panel 6 Stud 7 Procedures for Disassembly Stud 9. Remove the 4 screws from the left and right sides.
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7.6 Disassembling the MX120 Medium-Speed Analog Output Module and the Medium-Speed PWM Output Module 10. The Module back plate comes free. Module back plate 11. Remove the 2 screws from the left and right sides. 12. The assembly separates into the PWM CTRL board and the PWM Power board.
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7.7 Disassembling the MX125 Digital Output Module 1 Disassemble the MX125-MKC-M10 2 Open the TR Cover 1. See section 7.2.1, “Disassembling the MX110-UNV-H04.” 3 Remove the RECT Cable Conn 2. Loosen the four screws indicated by the arrow in the figure below using a precision driver (flat head). The screws cannot fall out, so loosen the screw completely. 4 5 3.
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7.8 Disassembling the 10ch Screw Terminal Block (772061) 1. Remove the screw indicated by the arrow in the figure below. 2. Free the tabs (there are 3 tabs on the reverse side of the screen for a total of 6) as shown in the figure below. 3. Remove the Terminal Base. Terminal Base 4. Remove the bracket. The M10 Screw Terminal and Sheet are affixed with adhesive and cannot be removed.
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7.8 Disassembling the 10ch Screw Terminal Block (772061) 1 5. Disassemble the M10 Screw Terminal Board, Terminal Cover, and M10 RJC Board. 2 M10 Screw Terminal Board Terminal Board M10 RJC Board 3 4 5 Cautions When Reassembling the 772061-10ch Screw Terminal Block When assembling, place the Bracket on the Terminal Base side, and while holding the Bracket in place, cover the Terminal Base with the Terminal Cover as in the figure below.
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7.9 Disassembling the MX100 Main Module Remove the Bezel Assembly from the Main Module 1. See section 7.2.1, “Disassembling the MX110-UNV-H04.” Bezel Assembly removed from the MX100 Main Module Remove the CPU Back Plate 2. Remove all the screws (7) indicated in the figure below.
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7.9 Disassembling the MX100 Main Module 1 3. Remove the CPU Back Plate. CPU Back Plate removed 2 CPU Back Plate 3 4 Remove the Heat Sink 4. Remove the 2 screws as shown in the figure below. 5 Heat think 6 7 Procedures for Disassembly 5. Remove the Heat Sink. Remove the CPU Assembly 6. The figure in step 5 as is shown in the figure below as seen from the left side. Remove the connectors shown by the arrows.
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7.9 Disassembling the MX100 Main Module 7. Lift the left and right side of the part indicated by the arrows of connector CN1 in the figure below. The SUMICARD comes out. Note When attaching the SUMICARD to a connector, insert the flat cable all the way into the connector, then push in the part indicated by the arrows. 8. Remove the 2 cables on the right side of the figure below. CPU Assembly 9. Remove the CPU Assembly Remove the CPU Board and Memory Board from the CPU Assembly 10.
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7.9 Disassembling the MX100 Main Module 11. The CPU Board and Memory Board are connected by the connector at the arrow in the figure below. 1 Remove the CPU Board and Memory Board from the CPU Assembly. 2 Memory Board 3 4 CPU Board 5 CAUTION The connector for the CPU Board and Memory Board are surface-mounted. If you try to remove them forcibly, you might break off the soldering. Remove the boards slowly and carefully. 7 Remove the Display Board and Battery Assembly 13.
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7.9 Disassembling the MX100 Main Module Remove the Adapter 15. Remove the screw indicated by the arrow in the top of the figure below. Then push the tab indicated by the arrow in the bottom of the figure below. Plastic cover 16. Free the two tabs indicated by the arrow in the figure below. 17. Remove the adapter Bracket Adapter Disassembling the Power Assembly 18. Remove the three screws as indicated by the arrows in the figure below. 19.
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7.9 Disassembling the MX100 Main Module 1 20. Remove the Power Assembly and Inlet Board. Power Assembly 2 3 Inlet Board 4 Cautions When Reassembling the MX110 Main Module The MX100 Main Module uses 4 types of screws, so be sure to use the correct screws when reassembling it.
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7.10 Disassembling the MW100 Main Module Left side Right side Bottom panel 1. Remove the screw from the bottom panel of the MW100. 2. Remove the 4 latches from the left and right sides of the Bezel. Right side Left side 3. Pull the Bezel in the direction of the arrow to remove it.
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7.10 Disassembling the MW100 Main Module 4. Remove 2 latches each from both the left and right sides (for a total of 4) of the case shown in the figure. 1 2 3 4 5. Pull the case in the direction of the arrow and remove it. Case 5 Case removed 6 7 Procedures for Disassembly 6. Remove the screw from the front panel. Front panel Left side 7. Remove the screw from the left panel.
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7.10 Disassembling the MW100 Main Module 8. Remove the screw shown in the figure. 9. Remove the screw shown in the figure, then remove the bracket. Bracket 10. Remove the screw shown in the figure, then remove the RS422A Board Assembly.
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7.10 Disassembling the MW100 Main Module 1 12. Release the RS422A board Assembly’s connector lock, then remove the SUMICARD. 2 3 4 5 SUMICARD 13. Release the Display board Assembly’s connector lock, then remove the Flexible printed circuit board. 6 7 Procedures for Disassembly SUMICARD 14. Remove the Battery connector from the left panel.
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7.10 Disassembling the MW100 Main Module 15. Remove 4 latches shown in the figure. Adapter & Display board removed. Adaptor 16. Remove the Adaptor & display board. Adapter & Display board removed. Adaptor & Display board CPU Assy & Power Assembly 17. Remove the 2 screws from the back panel, and the 2 screws from the right panel.
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7.10 Disassembling the MW100 Main Module 1 18. Remove the screw from the left panel. Memory Board Assembly 2 CPU Board Assembly Driver Board Assembly 3 4 19. Remove the connector and remove the Power Assembly.
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7.10 Disassembling the MW100 Main Module 20. Remove the 2 screws securing the External Board Assembly. External Board Assembly 21. Release the External Board Assembly connector lock and remove the board from the SUMICARD. External Board Assembly removed 22. Remove the 2 screws from the CPU Assembly.
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7.10 Disassembling the MW100 Main Module 1 23. Remove the stud and screw from the rear panel. Rear panel Stud 2 3 4 5 24. The assembly separates into the CPU Assembly and Back plate. CPU Assy Back plate 6 7 Procedures for Disassembly 25. Remove the 4 screws from the Driver board Assembly.
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7.10 Disassembling the MW100 Main Module 26. Remove the Driver board Assembly. Driver board Assy CPU board Assy 27. Remove the screw from the Memory board Assembly. 28. Remove the Memory board Assembly. Memory board Assy 29. Remove the 3 screws from the CPU board Assembly.
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7.10 Disassembling the MW100 Main Module 1 30. The assembly separates into the CPU Board Assembly and Bracket. Bracket CPU Board Assembly 2 3 31. Remove the screw from the Power Assembly then remove the protective 4 grounding cable. 5 6 Protective grounding cable 7 Procedures for Disassembly 32. The assembly separates into the AC Power Inlet board Assembly and Power Assembly.