Owner manual

ManualsBrandsYokogawa ManualsAir equipmentIntegral Oxygen Analyzer ZR202

Table Of Contents

Introduction
CONTENTS
1. Overview
- 1.1 < EXAxt ZR > System Configuration
- 1.2 < EXAxt ZR > System Components
  - 1.2.1 System Components
  - 1.2.2 Detectors and Accessories
2. Specifications
- 2.1 General Specifications
  - 2.1.1 Standard Specifications
- 2.2 General use Separate type Detector and Related Equipment
  - 2.2.1 ZR22G General use Separate type Detector
  - 2.2.2 ZO21R Probe Protector
- 2.3 Separate type Detector for High Temperature and Related Equipment
  - 2.3.1 ZR22G (0.15m) Separate type Detector for High Temperature
  - 2.3.2 ZO21P High Temperature Probe Adapter
- 2.4 ZR402G Separate type Converter
  - 2.4.1 Standard Specification
  - 2.4.2 Functions
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
  - 2.5.1 ZA8F Flow Setting Unit
  - 2.5.2 ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
  - 3.3.1 Installation Location
  - 3.3.2 Mounting of the Converter
- 3.4 Installation of ZA8F Flow Setting Unit
  - 3.4.1 Installation Location
  - 3.4.2 Mounting of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
  - 3.5.1 Installation Location
  - 3.5.2 Mounting of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
  - 3.6.1 Installation Location
  - 3.6.2 Mounting
- 3.7 Insulation Resistance Test
4. Piping
- 4.1 Piping for System 1
- 4.2 Piping for System 2
- 4.3 Piping for System 3
  - 4.3.1 Blow Back Piping
- 4.4 Piping for the Detector with Pressure Compensation
5. Wiring
- 5.1 General
- 5.2 Wiring for Detector Output
- 5.3 Wiring for Power to Detector Heater
- 5.4 Wiring for Analog Output
  - 5.4.1 Cable Specifications
  - 5.4.2 Wiring Procedure
- 5.5 Power and Grounding Wiring
  - 5.5.1 Power Wiring
  - 5.5.2 Grounding Wiring
- 5.6 Contact Output Wiring
  - 5.6.1 Cable Specifications
  - 5.6.2 Wiring Procedure
- 5.7 Wiring for ZR40H Automatic Calibration Unit
  - 5.7.1 Cable Specifications
  - 5.7.2 Wiring Procedure
- 5.8 Contact Input Wiring
  - 5.8.1 Cable Specifications
  - 5.8.2 Wiring Procedure
6. Components
- 6.1 ZR22G Detector
  - 6.1.1 General-purpose Detector (except for ZR22G-015)
  - 6.1.2 High Temperature Detector (ZR22G-015)
- 6.2 ZR402G Converter
- 6.3 ZA8F Flow Setting Unit, ZR40H Automatic Calibration Unit
7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
  - 7.8.1 Minimum Current (4 mA) and Maximum Current (20 mA) Settings
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
  - 7.12.1 Calibration Setup
  - 7.12.2 Manual Calibration
8. Detailed Data Setting
- 8.1 Current Output Setting
- 8.2 Output Hold Setting
- 8.3 Oxygen Concentration Alarms Setting
- 8.4 Output Contact Setup
- 8.5 Input Contact Settings
- 8.6 Other Settings
9. Calibration
- 9.1 Calibration Briefs
- 9.2 Calibration Procedures
10. Other Functions
- 10.1 Display
- 10.2 Blow Back
  - 10.2.1 Blow back Setup
- 10.3 Parameter Initialization
- 10.4 Reset
- 10.5 Handling of the ZO21S Standard Gas Unit
- 10.6 Methods of Operating Valves in the ZA8F Flow Setting Unit
11. Inspection and Maintenance
- 11.1 Inspection and Maintenance of the Detector
- 11.2 Inspection and Maintenance of the Converter
- 11.3 Replacing Flowmeter in ZR40H Automatic Calibration Unit
12. Troubleshooting
- 12.1 Displays and Remedies When Errors Occur
  - 12.1.1 Error Types
  - 12.1.2 Remedies When an Error Occurs
- 12.2 Displays and Remedies When Alarms are Generated
  - 12.2.1 Alarm Types
  - 12.2.2 Remedies When Alarms are Generated
- 12.3 Countermeasures When Measured Value Shows Error
Customer Maintenance Parts List CMPL 11M12A01-02E
Customer Maintenance Parts List CMPL 11M12C01-01E
Customer Maintenance Parts List CMPL 11M12A01-11E
Customer Maintenance Parts List CMPL 11M03B01-10E
Customer Maintenance Parts List CMPL 11M03B01-05E
Customer Maintenance Parts List CMPL 11M03D01-01E
Revision Information

TocA-1

IM 11M12A01-02E

Model ZR22G, ZR402G

Separate type

Zirconia Oxygen Analyzer

8th Edition : Jan.13,2012-00

CONTENTS

IM 11M12A01-02E 8th Edition

Introduction ..............................................................................................................i

1. Overview .................................................................................................... 1-1

1.1 < EXAxt ZR > System Conguration ............................................................... 1-1

1.1.1 System 1 ............................................................................................1-1

1.1.2 System 2 ............................................................................................1-2

1.1.3 System 3 ............................................................................................1-3

1.2 < EXAxt ZR > System Components ................................................................ 1-4

1.2.1 System Components ......................................................................... 1-4

1.2.2 Detectors and Accessories ................................................................1-4

2. Specications ........................................................................................... 2-1

2.1 General Specications .....................................................................................2-1

2.1.1 Standard Specications ..................................................................... 2-1

2.2 General use Separate type Detector and Related Equipment ..................... 2-2

2.2.1 ZR22G General use Separate type Detector ....................................2-2

2.2.2 ZO21R Probe Protector ..................................................................... 2-7

2.3 Separate type Detector for High Temperature and Related Equipment ..... 2-8

2.3.1 ZR22G (0.15m) Separate type Detector for High Temperature ........2-8

2.3.2 ZO21P High Temperature Probe Adapter .........................................2-9

2.4 ZR402G Separate type Converter ................................................................. 2-11

2.4.1 Standard Specication ..................................................................... 2-11

2.4.2 Functions.......................................................................................... 2-12

2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit ................2-16

2.5.1 ZA8F Flow Setting Unit .................................................................... 2-16

2.5.2 ZR40H Automatic Calibration Unit ...................................................2-18

2.6 ZO21S Standard Gas Unit ..............................................................................2-20

2.7 Other Equipments ...........................................................................................2-21

2.7.1 Dust Filter for the Detector (K9471UA) ............................................2-21

2.7.2 Dust Guard Protector (K9471UC) ....................................................2-21

2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN) .....2-22

2.7.4 Stop Valve (L9852CB, G7016XH) ................................................... 2-24

2.7.5 Check Valve (K9292DN, K9292DS) ................................................2-24

2.7.6 Air Set ...............................................................................................2-25

2.7.7 Zero Gas Cylinder (G7001ZC) ........................................................2-26

2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF) ..............2-26