Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information
<5. Wiring>
5-3
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
5.1.2 Wiring
Connect the following wiring to the converter. It requires a maximum of seven wiring connections
as shown below.
(1) Detector output (connects the converter with the detector.)
(2) Detector heater power (connects the converter with the detector.)
(3) Analog output signal
(4) Power and ground
(5) Contact output
(6) Operation of the solenoid valve of automatic calibration unit
(7) Contact input
1
FG
2
AO-1
(+)
3
AO-1
(-)
4
AO-2
(+)
5
AO-2
(-)
6
CJ
(+)
7
CJ
(-)
8
TC
(+)
9
TC
(-)
10
CELL
(+)
11
CELL
(-)
12
FG
13
DI-1
14
DI-2
15
DI-C
16
AI
(+)
17
AI
(-)
18
AC-
ZERO
19
AC-
SPAN
20
AC-
COM
21
FG
22
FG
CELL
(+)
CELL
(-)
TC
(+)
TC
(-)
CJ
(+)
CJ
(-)
23
DO-1
24
DO-1
25
DO-2
26
DO-2
27
DO-3
28
DO-3
29
DO-4
30
DO-4
31
HTR
32
HTR
33
L
34
N
35
G
36
FG HTR HTR
100-240V AC
50/60 Hz
F5-3E.ai
ZR402G Separate type
Zirconia Oxygen Analyzer, Converter
ZR22G Separate type
Zirconia Oxygen Analyzer, Detector
Analog
output 2
Analog
output 1
4-20 mA DC
4-20 mA DC
Digital output
Contact
input 2
Contact input 1
Contact
output 1
Contact
output 2
Contact
output 3
Contact
output 4
Solenoid valve
for automatic calibration
Solenoid valve
for automatic calibration
Automatic Calibration Unit
ZR40H
Zero gas
Span gas
*1
*1
The ground wiring of the converter should be connected to either the protective ground terminal in the equipment or
the ground terminal of the converter case.
Ground to earth, ground resistance: 100 Ω or less.
*1
*1
Figure 5.2 Wiring connection to the converter