Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<4. Pipomg>
4-3
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
4.1.2 Connection to the Calibration Gas Inlet
When carrying out calibration, connect the piping (6(O.D) ~4(I.D.) mm tube) from the standard
gas unit to the calibration gas inlet of the detector. First, mount a stop valve (of a quality specied
by YOKOGAWA) on a nipple (found on the local market) as illustrated in Figure 4.2, and mount a
joint (also found on the local market) at the stop valve tip. (The stop valve may be mounted on the
detector prior to shipping the detector.)
Note: Mount the stop valve close to the detector.
F4-2E.ai
NippleStop valve
Tube connection joint
Figure 4.2 Connection to the calibration gas inlet
4.1.3 Connection to the Reference Gas Inlet
• Normally, no piping is required for the reference gas inlet when the equipment uses natural
convection for the reference gas (models ZR22G----C). Leave the plug as it is . If the air
around the detector is polluted and the necessary oxygen concentration (21 vol%O
2
) cannot be
obtained, prepare piping the same as which described in Section 4.2, System 2.
• When the equipment uses instrument air for the reference gas, piping is required as described
in Section 4.2, System 2 (models ZR22G----E or P).
4.1.4 Piping to the High Temperature Probe Adapter
• The sample gas should be at a temperature below 700 °C before reaching the detector
sensor. If the gas is under negative pressure, it should be fed to the detector by suction.
• For usage of the probe adapter when using high temperature detector, refer to Section 3.2.2.
• If the sample gas is under negative pressure, connect the ejector assembly (E7046EC/
E7046EN) as illustrated in Figure 4.3. Mount the pressure gauge as close as possible to the
ejector assembly. However, if the ambient temperature is too high, mount the gauge in a
location with a temperature below 40 °C.
Ejector assembly for
high temperature use
Adapter for
high temperature probe
Detector
F4-3E.ai
Figure 4.3 Mounting the ejector assembly