Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<4. Pipomg>
4-2
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
Piping in System 1 is as follows:
• Connect a stop valve to the nipple at the calibration gas inlet of the detector. Then mount a
joint for a 6 mm (O.D.) x 4 mm (I.D.) soft tube at the stop valve connection hole of the inlet
side (see Section 4.1.2). The tube is to be connected to this joint only during calibration.
•If a high temperature detector is used and no piping can be installed for the reference gas,
place piping in the exhaust hole for the sample gas on the high temperature probe adapter
so that the sample gas is carried away from the vicinity of the detector (see Section 4.1.4,
Figure 4.6).
•If a high temperature detector is used and the sample gas pressure is negative, connect
an ejector assembly to the sample gas exhaust hole of the high temperature probe adapter
(see Section 4.1.4, Figure 4.3).
•If a high temperature detector is used and the pressure of the sample gas is 0.49 kPa or
higher, it is recommended that a needle valve (throttle) be used in the sample gas exhaust
of the high temperature probe adapter (see Section 4.1.4, Figure 4.4).
CAUTION
• This is for lowering the sample gas temperature below 700 °C. If the gas temperature is high
and the pressure is also signicantly high, the sample gas temperature may not fall to below
700 °C before it reaches the detector.
On the other hand, if the sample gas temperature is lowered too much, condensation may
be produced in the High Temperature Probe Adapter. During wintertime, it is recommended
that the High Temperature Probe Adapter be protected with an insulating material to avoid
condensation forming (see Section 4.1.4, Figure 4.5).
For the usage of the High Temperature Probe Adapter, refer to Section 3.2.2.
4.1.1 Parts Required for Piping in System 1
Check that the parts listed in Table 4.1 are ready.
Detector Piping location Parts Name Note
General use
detector
Calibration gas inlet Stop valve Recommended by YOKOGAWA
(L9852CB or G7016XH)
Nipple * Rc1/4 or 1/4 NPT General parts
Joint for tube connection Rc1/4 (1/4NPT) for a Ø6 x
Ø4 mm soft tube
General parts
Reference gas inlet (sealed up) (when piping is required, refer to section 4.1.3)
High temperature
detector
(0.15 m)
Calibration gas inlet Stop valve Recommended by YOKOGAWA
(L9852CB or G7016XH)
Nipple * Rc1/4 or 1/4 NPT General parts
Joint for tube connection Rc1/4 (1/4 NPT) for a Ø6 x Ø4 mm soft tube
Reference gas inlet (sealed up) (when piping is required, refer to section 4.1.3)
Sample gas outlet Ejector assembly * Recommended by YOKOGAWA
(E7046EC or E7046EN)
T-shaped joint of the same
diameter *
R1/4 or 1/4 NPT General parts
Needle valve * Rc1/4 or 1/4 NPT General parts
Nipple of other diameter * R1/2 to R1/4 or R1/2 to 1/4
NPT
General parts
Note: Parts with marking * are used when required.
General parts can be found on the local market.