Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information
<3. Installation>
3-7
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
Table 3.2 Accessories for mounting high temperature probe adapter
Mounting ange specication Parts name Q’ty Note
JIS 5K 50 FF (equivalent) Gasket 1 Heatproof and corrosion-proof
Bolt (M12 by 50) 4
Nut (M12) 4
Washer (for M12) 8
ANSI Class 150 4RF (equivalent) Gasket 1 Heatproof and corrosion-proof
Bolt (M16 by 60) 8
Nut (M16) 8
Washer (for M16) 16
A high temperature detector should be mounted as follows:
(1) It is recommended to mount the detector vertically. When it is impossible due to the physical
arrangements and the detector is mounted horizontally, ensure that the probe tip be placed no
higher than the probe base.
(2) When mounting a high temperature probe adapter, be sure to insert a gasket between the
anges to prevent gas leakage. When the furnace pressure is negative, ensure that there is
no leakage of air into the detector.
(3) When mounting the detector in a position other than vertical, the cable inlet should face
downward.
(4) When installing the detector in a low-temperature location such as in the open air, cover the
probe adapter including the ejector with a heat insulator (e.g. ceramic wool) to keep it warm
and to prevent condensation of drain on the ejector.
Wiring connection
Wiring connection
When using an SiC probe, mount the probe vertically
with an allowable tilt of ± 5°.
Mount the probe so that
the probe tip is not higher
than the probe base.
F3-6E.ai
Figure 3.6 Mounting of the High Temperature Detector