Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<3. Installation>
3-5
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
3.2 Installation of High Temperature Detector
(ZR22G-015)
3.2.1 Installation Location
This detector is used with the High Temperature Probe Adapter (Model ZO21P-H) when the
temperature of sample gas exceeds 700 °C, or when it is required due to maintenance spaces.
The following should be taken into consideration when installing the detector:
(1) Easy and safe access to the detector for checking and maintenance work.
(2) Ambient temperature of not more than 150 °C and the terminal box should not be exposed to
radiant heat.
(3) A clean environment without any corrosive gases.
(4) No vibration.
(5) The sample gas should satisfy the specications described in Chapter 2.
3.2.2 Usage of the High Temperature Probe Adapter
(ZO21P-H)
During analysis, the surface temperature of the probe adapter should be within the range from
more than the dew point of the sample gas and 300 °C or less to prevent ejector clogging, gasket
deterioration or bolt scoring.
Where the dew point of the sample gas is not known, keep within the range of more than 200 °C
to less than 300 °C.
The temperature shall be measured at the probe in the probe adapter and the surface of the blind
ange at the opposite side.
When the surface temperature is not within the above range, the following measures can be
taken to change the temperature.
<When the surface temperature exceeds 300 °C>
(1) When the furnace pressure is negative, lower the pressure setting to reduce induction ow of
the sample gas.
Refer to Section 2.7.3, Ejector Assembly for High Temperature, for the setting of induction
ow. When you reduce induction ow, ensure that the ejector inducts air when the furnace
pressure uctuates.
(2) When the furnace pressure is positive, close the needle valve for the sample gas outlet to
reduce the exhaust gas ow. Refer to Section 4.1.4, Piping to the High Temperature Probe
Adapter.
(3) When the probe adapter is surrounded by a heat insulator, remove the heat insulator.
Ensure that the temperature of the probe adapter does not fall below the dew point of the gas
in winter.
(4) To prevent temperature rises due to radiant heat, insert heat insulator between the wall of the
furnace and the probe adapter.
(5) To prevent temperature rises from thermal conduction, place the mounting ange as far from
the wall of the furnace as possible.