Owner manual
Table Of Contents
- Introduction
- CONTENTS
- 1. Overview
- 2. Specifications
- 2.1 General Specifications
- 2.2 General use Separate type Detector and Related Equipment
- 2.3 Separate type Detector for High Temperature and Related Equipment
- 2.4 ZR402G Separate type Converter
- 2.5 ZA8F Flow Setting Unit and ZR40H Automatic Calibration Unit
- 2.6 ZO21S Standard Gas Unit
- 2.7 Other Equipments
- 2.7.1 Dust Filter for the Detector (K9471UA)
- 2.7.2 Dust Guard Protector (K9471UC)
- 2.7.3 Ejector Assembly for High Temperature (E7046EC, E7046EN)
- 2.7.4 Stop Valve (L9852CB, G7016XH)
- 2.7.5 Check Valve (K9292DN, K9292DS)
- 2.7.6 Air Set
- 2.7.7 Zero Gas Cylinder (G7001ZC)
- 2.7.8 Cylinder Pressure Reducing Valve (G7013XF, G7014XF)
- 2.7.9 Case Assembly for Calibration Gas Cylinder (E7044KF)
- 2.7.10 ZR22A Heater Assembly
- 3. Installation
- 3.1 Installation of General-purpose Detector
- 3.2 Installation of High Temperature Detector (ZR22G-015)
- 3.3 Installation of the ZR402G Converter
- 3.4 Installation of ZA8F Flow Setting Unit
- 3.5 Installation of ZR40H Automatic Calibration Unit
- 3.6 Installation of the Case Assembly(E7044KF)
- 3.7 Insulation Resistance Test
- 4. Piping
- 5. Wiring
- 6. Components
- 7. Startup
- 7.1 Checking Piping and Wiring Connections
- 7.2 Checking Valve Setup
- 7.3 Supplying Power to the Converter
- 7.4 Touchpanel Switch Operations
- 7.5 Confirmation of Converter Type Setting
- 7.6 Confirmation of Detector Type Setting
- 7.7 Selection of Sample Gas
- 7.8 Output Range Setting
- 7.9 Setting Display Item
- 7.10 Checking Current Loop
- 7.11 Checking Contact I/O
- 7.12 Calibration
- 8. Detailed Data Setting
- 9. Calibration
- 10. Other Functions
- 11. Inspection and Maintenance
- 12. Troubleshooting
- Customer Maintenance Parts List CMPL 11M12A01-02E
- Customer Maintenance Parts List CMPL 11M12C01-01E
- Customer Maintenance Parts List CMPL 11M12A01-11E
- Customer Maintenance Parts List CMPL 11M03B01-10E
- Customer Maintenance Parts List CMPL 11M03B01-05E
- Customer Maintenance Parts List CMPL 11M03D01-01E
- Revision Information

<3. Installation>
3-4
IM 11M12A01-02E 8th Edition : Jan.13,2012-00
<Detector with a probe protector (Model ZO21R-L-- *B for enhance forth>
The detector is used with a probe protector to support the probe (ZR22G) when the probe length
is 2.5 m or more and it is mounted horizontally.
(1) Put a gasket (provided by the user) between the anges, and mount the probe protector in the
probe insertion hole.
(2) Make sure that the sensor assembly mounting screws (four bolts) at the tip of the detector are
not loose.
(3) Mount the detector so that the reference gas and calibration gas inlet faces downward.
1050,1550,2050
Notch
Unit: mm
F3-3E.ai
Gasket (t1.5)
Reference gas inlet
Calibration gas inlet
Flow direction of the
sample gas
Φ60.5
Probe top
Figure 3.3 Probe protector (supporting the mounting strength)
<Detector with a probe protector (Model ZO21R-L-- *B for dust wear protect>
The detector is used with a probe protector to prevent the sensor from being worn by dust
particles when there is a high concentration of dust and gas ow exceeds 10 m/sec (pulverized
coal boiler or uidized-bed furnace).
(1) Put a gasket (provided by the user) between the anges, and mount the probe protector in the
probe insertion hole. The probe protector should be installed so that the notch is downstream
of the sample gas ow.
(2) Make sure that the sensor assembly mounting screws (four bolts) at the probe tip are not
loose.
(3) Where the detector is mounted horizontally, the reference gas and calibration gas inlet should
face downward.
NOTE
When the probe protector is used in the ZR22G with pressure compensation (-P), instrument air
leaking from the probe protector may affect the measured value.
Direction of the sample gas flow
Mount the protector so that the notch is
the downstream side of the gas flow.
Reference gas inlet
Calibration gas inlet
Unit: mm
F3-4E.ai
Probe top
1050,1550,2050
Gasket (t1.5)
Figure 3.4 Mounting of detector with a probe protector